Environment-friendly and energy-saving type iron part pickling and derusting assembly

Abstract

The utility model relates to an environment-friendly and energy-saving type iron part pickling and derusting assembly which comprises a pickling module, a derusting module, a derusting module and a derusting module, the pickling module comprises a workbench, a pickling tank, a clear water tank, a draining tank and a discharging tank which are sequentially installed on the workbench, a waste water barrel located below the draining tank, and a material collecting barrel located below the discharging tank; the feeding module is mounted on the pickling module; the feeding module comprises a truss manipulator mounted on the top surface of the workbench, a hanging bracket mounted at the tail end of the truss manipulator, and a soaking basket rotationally connected with the hanging bracket; the soaking basket is used for containing iron pieces; and the feeding module is mounted below the pickling module. The environment-friendly and energy-saving type iron part pickling and derusting assembly is simple in structure and convenient to use, iron parts are placed in the soaking basket, the truss mechanical arm is used for driving the soaking basket to conduct pickling and derusting in the workbench, the iron parts can be continuously and stably fed into a pickling tank, the manual operation time is shortened, the labor force requirement is reduced, and the production efficiency is improved. Therefore, the overall production efficiency and production quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pickling and rust removal, in particular to an environmentally friendly and energy-saving iron piece pickling and rust removal component. Background Art

[0002] Long-term contact between iron, water and oxygen will cause an oxidation reaction on the iron surface, forming a layer of reddish-brown iron oxide, namely rust. Rust not only destroys the appearance of iron products, but more importantly, it causes corrosion of iron products, thereby weakening their structural strength and durability. Therefore, iron products are generally pickled before use, which can quickly remove rust and dirt and restore their original appearance and performance.

[0003] However, many existing pickling and rust removal equipment still requires manual operation, which requires manual operation to put in and take out the workpiece, which not only increases labor costs, but is also easily affected by manual operation, resulting in unstable product quality. Utility Model Content

[0004] Based on this, the utility model provides an environmentally friendly and energy-saving iron pickling and rust removal component with a simple structure and easy use. The iron parts are placed inside an immersion basket, and the immersion basket is driven by a truss manipulator to perform pickling and rust removal on the workbench. The iron parts can be continuously and stably fed into the pickling table, reducing the time and labor requirements of manual operation, thereby improving the overall production efficiency and production quality.

[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:

[0006] An environmentally friendly and energy-saving iron pickling and rust removal component, comprising:

[0007] The pickling module comprises a workbench, a pickling tank, a clean water tank, a drain tank and a material discharge tank which are sequentially installed on the workbench, a waste water bucket located below the drain tank, and a collection tank located below the material discharge tank;

[0008] A feeding module installed on the pickling module; the feeding module includes a truss manipulator installed on the top surface of the workbench, a hanger installed at the end of the truss manipulator, and a soaking basket rotatably connected to the hanger; the soaking basket is used to hold iron pieces; and

[0009] The loading module is installed below the pickling module; the loading module is used to load the iron parts into the immersion basket.

[0010] The above-mentioned environmentally friendly and energy-saving iron pickling and rust removal component has a simple structure and is easy to use. The iron parts are placed inside the immersion basket, and the immersion basket is driven by a truss manipulator to perform pickling and rust removal on the workbench. The iron parts can be continuously and stably fed into the pickling tank, reducing the time and labor requirements of manual operation, thereby improving the overall production efficiency and production quality.

[0011] In one embodiment, the truss manipulator includes a gantry installed on the top surface of the workbench, a transverse linear slide installed on the gantry, and a longitudinal linear slide connected to the transverse linear slide; the longitudinal linear slide is used to connect to the hanger.

[0012] In one of the embodiments, a linear motor is fixedly mounted on one side of the hanger, and a piston rod of the linear motor is coaxially connected to a rack; a gear is mounted on one side of the soaking basket, the gear is matched and meshed with the rack, and the linear motor is used to drive the soaking basket to achieve dumping.

[0013] In one embodiment, the loading module includes a support frame installed under the workbench, a flap hinged to one end of the support frame, a temporary storage basket fixedly installed on the flap, and a push-pull cylinder connecting the support frame and the flap at the same time; the push-pull cylinder is used to drive the flap to flip.

[0014] In one of the embodiments, a through hole is provided on one side of the workbench corresponding to the pickling tank; the support frame is located below the through hole, and the truss manipulator drives the immersion basket to pass through the through hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of an environmentally friendly and energy-saving iron pickling and rust removal assembly according to one embodiment of the utility model;

[0016] Figure 2 for Figure 1 A three-dimensional schematic diagram of the environmentally friendly and energy-saving iron pickling and rust removal assembly from another perspective;

[0017] Figure 3 for Figure 1 A three-dimensional schematic diagram of a pickling module in an environmentally friendly and energy-saving iron pickling and rust removal assembly is shown;

[0018] Figure 4 for Figure 1 The schematic diagram of the assembly of the feeding module and the loading module in the environmentally friendly and energy-saving iron pickling and rust removal assembly shown;

[0019] Figure 5 for Figure 4 A schematic assembly diagram of the feeding module and the loading module in the environmentally friendly and energy-saving iron pickling and rust removal assembly shown in FIG.

[0020] Figure 6 for Figure 5 An enlarged schematic diagram of circle A is shown.

[0021] Notes on the attached drawings:

[0022] 10-pickling module, 11-workbench, 12-pickling tank, 13-cleaning tank, 14-draining tank, 140-conduit, 15-feeding tank, 150-material guiding inclined pipe, 16-waste water bucket, 17-collecting bucket, 18-through hole;

[0023] 20-feeding module, 21-truss manipulator, 211-gantry, 212-horizontal linear slide, 213-vertical linear slide, 22-hanging bracket, 221-linear motor, 222-rack, 23-immersion basket, 230-gear;

[0024] 30-feeding module, 31-support frame, 32-flip plate, 33-temporary storage basket, 34-push-pull cylinder. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0028] See also Figures 1 to 6 , is an environmentally friendly and energy-saving iron pickling and rust removal component of an embodiment of the utility model, including a pickling module 10, a feeding module 20 installed on the pickling module 10, and a loading module 30 installed below the pickling module 10; the loading module 30 is used to transfer the iron parts to the feeding module 20, so as to facilitate the delivery into the pickling module 10 for pickling and rust removal.

[0029] The pickling module 10 includes a workbench 11, a pickling tank 12, a clean water tank 13, a drain tank 14 and a feed tank 15 which are sequentially installed on the workbench 11, a waste water bucket 16 located below the drain tank 14, and a collection tank 17 located below the feed tank 15. The bottom end of the drain tank 14 is connected to a conduit 140, and one end of the conduit 140 away from the drain tank 14 faces the waste water bucket 16. The bottom end of the feed tank 15 is connected to a material guide inclined pipe 150, and one end of the material guide inclined pipe 150 away from the feed tank 15 faces the collection tank 17.

[0030] When in use, the pickling tank 12 is used to hold pickling liquid, and the clean water tank 13 is used to hold clean water.

[0031] In this embodiment, a through hole 18 is provided on one side of the workbench 11 corresponding to the pickling tank 12 . The through hole 18 is located above the loading assembly 30 , so that the feeding module 20 can be connected to the loading module 30 after passing through the through hole 18 .

[0032] The feeding module 20 includes a truss manipulator 21 installed on the top surface of the workbench 11, a hanger 22 installed at the end of the truss manipulator 21, and a soaking basket 23 rotatably connected to the hanger 22; the soaking basket 23 is used to hold iron pieces. The truss manipulator 21 is used to drive the soaking basket 23 through the through hole 18 to load the material, and then the truss manipulator 21 continues to drive the soaking basket 23 to pass through the pickling tank 12, the clean water tank 13, the drain tank 14 and the unloading tank 15 in sequence, so as to realize a series of operations of pickling and rust removal of iron pieces until unloading.

[0033] In this embodiment, the truss manipulator 21 includes a gantry 211 installed on the top surface of the workbench 11, a transverse linear slide 212 installed on the gantry 211, and a longitudinal linear slide 213 connected to the transverse linear slide 212; the longitudinal linear slide 213 is used to connect the hanger 22 to realize the movement of the entire immersion basket 23.

[0034] In this embodiment, a linear motor 221 is fixedly installed on one side of the hanger 22, and the piston rod of the linear motor 221 is coaxially connected to the rack 222; a gear 230 is installed on one side of the immersion basket 23, and the gear 230 is matched and meshed with the rack 222. The linear motor 221 can drive the entire immersion basket 23 to be tilted, so that the iron pieces can be discharged into the discharge trough 15.

[0035] The feeding module 30 includes a support frame 31 installed below the workbench 11, a flap 32 hinged at one end of the support frame 31, a temporary storage basket 33 fixedly installed on the flap 32, and a push-pull cylinder 34 connecting the support frame 31 and the flap 32. The support frame 31 is located below the through hole 18, the temporary storage basket 33 is used to temporarily store the iron pieces to be pickled, and the push-pull cylinder 34 is used to drive the flap 32 to flip, so as to drive the temporary storage basket 33 to tilt toward the soaking basket 23, so that the iron pieces inside the temporary storage basket 33 are poured into the soaking basket 23.

[0036] In the actual working process, the truss manipulator 21 first drives the soaking basket 23 to pass through the through hole 18, and then the feeding module 30 transfers the iron pieces to the inside of the soaking basket 23, and then the soaking basket 23 loaded with iron pieces is smoothly placed in the pickling tank 12 by the truss manipulator 21 for pickling and rust removal for a certain period of time. After the pickling is completed, the truss manipulator 21 operates again, takes the soaking basket 23 out of the pickling tank 12, and immediately puts it into the clean water tank 13 to soak to remove the pickling solution remaining on the surface of the iron pieces. After cleaning the clean water tank 13, the truss manipulator 21 takes out the soaking basket 23 again and transfers it to the drain tank 14. In the drain tank 14, through the precise control of the truss manipulator 21, multiple lifting actions are realized, simulating the shaking effect, and effectively shaking the water on the iron pieces into the drain tank 14. Finally, the truss manipulator 21 transfers the soaking basket 23 that has been processed to the top of the unloading tank 16. At this time, the linear motor 221 starts, driving the entire soaking basket 23 to perform a dumping action, pouring the iron pieces into the unloading trough 15, completing the entire unloading process. The entire process is highly automated and precisely controlled, ensuring efficient and accurate pickling, rust removal and cleaning.

[0037] The above-mentioned environmentally friendly and energy-saving iron pickling and rust removal component has a simple structure and is easy to use. The iron parts are placed inside the immersion basket 23, and the truss manipulator 21 is used to drive the immersion basket 23 to perform pickling and rust removal in the workbench 11. The iron parts can be continuously and stably fed into the pickling tank 12, reducing the time and labor requirements of manual operation, thereby improving the overall production efficiency and production quality.

[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An environmentally friendly and energy-saving iron pickling and rust removal component, characterized in that: include: The pickling module comprises a workbench, a pickling tank, a clean water tank, a drain tank and a material discharge tank which are sequentially installed on the workbench, a waste water bucket located below the drain tank, and a collection tank located below the material discharge tank; A feeding module installed on the pickling module; The feeding module includes a truss manipulator installed on the top surface of the workbench, a hanger installed at the end of the truss manipulator, and a soaking basket rotatably connected to the hanger; the soaking basket is used to hold iron pieces; and A loading module installed below the pickling module; The loading module is used to load the iron pieces into the soaking basket.

2. The environmentally friendly and energy-saving iron pickling and rust removal assembly according to claim 1 is characterized in that: The truss manipulator comprises a gantry installed on the top surface of the workbench, a transverse linear slide installed on the gantry, and a longitudinal linear slide connected to the transverse linear slide; the longitudinal linear slide is used to connect the hanger.

3. The environmentally friendly and energy-saving iron pickling and rust removal assembly according to claim 1 is characterized in that: A linear motor is fixedly installed on one side of the hanger, and a piston rod of the linear motor is coaxially connected to the rack; a gear is installed on one side of the immersion basket, and the gear is matched and meshed with the rack. The linear motor is used to drive the immersion basket to achieve dumping.

4. The environmentally friendly and energy-saving iron pickling and rust removal assembly according to claim 1 is characterized in that: The loading module includes a support frame installed under the workbench, a flap hinged to one end of the support frame, a temporary storage basket fixedly installed on the flap, and a push-pull cylinder connecting the support frame and the flap at the same time; the push-pull cylinder is used to drive the flap to flip.

5. The environmentally friendly and energy-saving iron pickling and rust removal assembly according to claim 4 is characterized in that: A through hole is provided on one side of the workbench corresponding to the pickling tank; the support frame is located below the through hole, and the truss manipulator drives the immersion basket to pass through the through hole.

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