Maintenance safety ladder for bottle-making machine and bottle-making machine with maintenance safety ladder

By installing the maintenance safety ladder with a foldable heat insulation channel and sliding -oriented module on the bottle maker, the safety risks and fatigue and damage of the maintenance personnel during the high -temperature environment are solved. The maintenance process.

CN222414731UActive Publication Date: 2025-01-28SHANDONG SANJIN GLASS MASCH CO LTD
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Patent Information

Application Number
CN202323347298.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-08
Publication Date
2025-01-28
Estimated Expiration
2033-12-08

AI Technical Summary

Technical Problem

During the maintenance of the bottle making machine of glass container manufacturing equipment, the maintenance personnel have the risk of slipping or falling due to the need to operate at a high place, and the internal environment of the equipment is harsh, which increases the risk of feeling fatigue and accidental injuries.

Method used

Design a maintenance safety ladder with a foldable heat insulation channel and sliding -oriented module, installed in the front of the bottle -making machine, to ensure that the ladder moves freely along the machine and protects the maintenance personnel through the foldable thermal insulation channels. Free from high temperature damage.

Benefits of technology

Increasing operational safety during the maintenance process, reducing the damage risk caused by high temperature and unstable standing, and improving the efficiency and reliability of the maintenance work.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222414731U_ABST
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Abstract

The utility model belongs to the technical field of glass container manufacturing equipment, and particularly relates to a bottle-making machine maintenance safety ladder and a bottle-making machine with the same, the bottle-making machine maintenance safety ladder comprises a main machine frame, a plurality of layers of pedals are arranged on the inner side of the main machine frame, and handrail parts are arranged on the two sides of the main machine frame. A foldable heat insulation channel is arranged on one side close to the bottle-making machine, and the heat insulation channel is arranged above a conveying belt of the bottle conveying machine. A sliding guide module is arranged on the side, close to the bottle making machine, of the lower portion of the main rack, and the main rack is slidably connected with the bottle conveying machine through the sliding guide module. The safety ladder is fast and convenient to install, convenient to use and suitable for various machine types, the sliding guide module is arranged, it is ensured that the ladder moves freely and stably along the bottle conveying machine, the front heat insulation channel can move in and move out, personnel are prevented from being scalded by a hot container on a conveying chain, and the safety ladder is used for overhauling all mechanisms on the forming side of the bottle making machine and can be stopped at any set of the machine; during use, the machine does not need to be completely shut down, and the overhaul work efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass container manufacturing equipment, and in particular relates to a bottle making machine maintenance safety ladder and a bottle making machine with the maintenance safety ladder. Background Art

[0002] Bottle making machines are one of the common equipment in the field of glass container manufacturing equipment technology. When inspecting the various mechanisms on the molding side, they need to operate at a certain height, which increases the difficulty and risk of the maintenance personnel's work. The current solution is that maintenance personnel stand directly on the machine to perform maintenance and overhaul work, which may cause slips or falls due to unstable standing, resulting in serious injuries or even life-threatening. This method may not cover some hard-to-reach areas, because some areas inside the machine may be very small and cannot be stood or stepped on. This will bring difficulties to maintenance and overhaul work, and additional tools or skills may be required to solve these problems.

[0003] Bottle making machine maintenance requires operation without complete shutdown, which increases the difficulty and risk of maintenance personnel. Due to the high temperature inside the equipment and the harsh working environment, maintenance personnel are easily affected by the high temperature environment, increasing the risk of fatigue and accidental injury. At the same time, since the equipment cannot be completely shut down, maintenance personnel may suffer unpredictable injuries during operation. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art and to provide a bottle making machine maintenance safety ladder and a bottle making machine with the maintenance safety ladder, which are easy to install and move freely and stably, thereby ensuring the safety of operators during maintenance.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a bottle making machine maintenance safety ladder, including a main frame, a multi-layer pedal installed inside the main frame, and handrails on both sides, characterized in that a foldable heat-insulating channel is provided on the main frame above the multi-layer pedal, close to the bottle making machine, and the heat-insulating channel is provided above the conveyor belt of the bottle conveyor.

[0006] Preferably, a sliding guide module is provided at the lower part of the main frame near the bottle making machine, and the main frame is slidably connected to the bottle conveying machine via the sliding guide module.

[0007] Preferably, the heat-insulating channel includes a channel fixing plate and a folding channel, the channel fixing plate is fixedly connected to the main frame, one end of the folding channel is connected to the channel fixing plate, and the other end is provided with a leveling module, and the leveling module is placed on one side of the bottle conveyor conveyor belt.

[0008] Preferably, the leveling module includes a machine foot seat, a support shaft and a leveling foot. The machine foot seat is arranged at the end of the folding channel, and a support shaft is installed at each end. One end of the support shaft is connected to the machine foot seat, and the other end is installed with a leveling foot.

[0009] Preferably, two lifting handles are provided on the top of the folding channel.

[0010] Preferably, the sliding guide module includes a linear bearing and a guide roller assembly, wherein the linear bearing is arranged at the front end of the main frame near the bottle making machine and connected to the guide rod on the bottle conveying machine, and the guide roller assembly is arranged parallel to the upper part of the linear bearing. Two linear bearings can be provided.

[0011] Preferably, it further comprises a brake module arranged on either side of the main frame, the brake module comprises a sleeve and a locking handle, the sleeve is fixedly mounted on either side of the main frame, and the locking handle is mounted in the sleeve.

[0012] Preferably, cutting grooves are provided at the lower parts of both sides of the main frame.

[0013] Preferably, the handrail portion is a handrail guardrail.

[0014] A bottle making machine with a maintenance safety ladder, characterized in that: a horizontal guide rod is provided at the lower front part of a bottle conveyor of the bottle making machine, the bottle making machine maintenance safety ladder is slidably installed on the horizontal guide rod, a plurality of fixing holes for fixing the maintenance safety ladder are provided on the insulation board of the bottle conveyor, and the bottle making machine maintenance safety ladder is fixed to the bottle making machine by a locking handle inserted into the fixing hole.

[0015] Compared with the prior art, the above technical solution has the following beneficial effects:

[0016] The utility model is installed on the guide rod at the front of the bottle conveyor of the bottle making machine. It is quick to install and easy to use. It is suitable for various machine models and is provided with a sliding guide module to ensure that the ladder can move freely and smoothly along the bottle making machine. The heat insulation channel at the front can be moved in and out. When in use, ensure that the channel is in the moved-in state to prevent personnel from being scalded by hot containers on the conveyor belt of the bottle conveyor. The brake module on one side of the main frame can fix the safety ladder to ensure that the maintenance personnel have a safe support when working. The utility model is used to repair various mechanisms on the molding side of the bottle making machine, and can be stopped at any group of the machine. When in use, the machine does not need to be completely stopped, which improves the efficiency of maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is the front view of the utility model.

[0019] Figure 3It is a left view of the utility model.

[0020] Figure 4 Schematic diagram of the structure of the heat insulation channel.

[0021] Figure 5 for Figure 2 Sectional view at AA.

[0022] Figure 6 for Figure 2 Cross-sectional view at BB in the middle.

[0023] Among them: 1. Main frame; 2. Linear bearing; 3. Pedal; 4. Locking handle; 5. Sleeve; 6. Guide roller assembly; 7. Leveling module; 701. Machine foot seat; 702. Support shaft; 703. Leveling foot; 8. Heat insulation channel; 801. Channel fixing plate; 802. Hinge; 803. Connecting plate; 804. Lifting handle; 805. Folding channel; 9. Handrail; 10. Guide groove; 11. Cutting groove; 12. L-shaped plate; 13. Guide plate. DETAILED DESCRIPTION

[0024] Figures 1 to 6 It is the best embodiment of the utility model, and the following Figures 1 to 6 The utility model is further described.

[0025] like Figures 1 to 3 As shown, the utility model is a bottle making machine maintenance safety ladder, comprising a main frame 1, a multi-layer pedal 3 is installed inside the main frame 1, in this embodiment, the pedal 3 is four-layer, the number of layers of the pedal 3 is determined according to the maintenance height, handrails are arranged on both sides, the handrails are handrail guardrails 9, and the characteristic is that: on the main frame 1 above the pedal 3, a foldable heat insulation channel 8 is arranged on the side close to the bottle making machine, and the heat insulation channel 8 is arranged above the conveyor belt of the bottle conveyor. A sliding guide module is arranged on the lower part of the main frame 1 close to the bottle making machine, and the main frame 1 is slidably connected with the bottle conveyor through the sliding guide module.

[0026] See also Figure 4The heat-insulating channel 8 includes a channel fixing plate 801 and a folding channel 805. The channel fixing plate 801 is fixedly connected to the main frame 1. One end of the folding channel 805 is connected to the channel fixing plate 801 through a hinge 802 to achieve folding. A connecting plate 803 is vertically arranged on the opposite side of the hinge 802. The bottom of the connecting plate 803 is fixed on the channel fixing plate 801, and the top is arranged beyond the channel fixing plate 801. The arrangement of the connecting plate 803 ensures that the folding channel 805 is in a vertical state when moved in. In this embodiment, the top surface of the folding channel 805 is prevented from being stepped on and is provided with a warning mark. A leveling module 7 is arranged at the other end of the folding channel 805, and the leveling module 7 is placed on one side of the conveyor belt of the bottle conveyor. The leveling module 7 includes a machine foot 701, a support shaft 702 and a leveling foot 703. The machine foot 701 is arranged at the end of the folding channel 805. The width of the machine foot 701 is adjustable. The two ends of the machine foot 701 are respectively installed with a support shaft 702. One end of the support shaft 702 is connected to the machine foot 701, and the other end is installed with a leveling foot 703. The leveling foot 703 plays the role of leveling and supporting the folding channel 805. In this embodiment, two lifting handles 804 are also provided on the top of the folding channel 805, which are used to move the folding channel 805. When repairing a certain group of equipment, ensure that the heat insulation channel 8 is moved in and located above the conveyor belt of the bottle conveyor. When the repair is completed, the heat insulation channel 8 is moved out upward.

[0027] See also Figure 1 , 5 6. The sliding guide module includes two linear bearings 2 and a guide roller assembly 6. The linear bearing 2 is arranged at the front end of the main frame near the bottle making machine and connected to the guide rod on the bottle conveyor. The guide roller assembly 6 is arranged parallel to the linear bearing 2. A guide groove 10 is connected to the guide roller assembly 6. The main frame 1 and the guide plate 13 and the L-shaped plate 12 installed between the two guide roller assemblies 6 form a guide groove 10 to ensure that the safety ladder can move smoothly. A brake module is also arranged on one side of the main frame 1. The brake module includes a sleeve 5 and a locking handle 4. The sleeve 5 is fixedly installed in the long groove on any side of the main frame 1 through a locking nut. The sleeve 5 can be adjusted forward and backward along the long groove. The locking handle 4 is installed in the sleeve 5. The locking handle 4 can slide up and down in the sleeve 5. When the safety ladder moves to the place where maintenance is required, the locking handle 8 is connected to the corresponding hole on the heat insulation board of the bottle conveyor. The safety ladder is connected and fixed to the bottle conveyor to ensure that the maintenance personnel have a safe support when working.

[0028] Cutting grooves 11 are also provided at the lower part of both sides of the main frame 1, and there are two mounting holes for spare pedals 3. When the height of the safety ladder needs to be adjusted, the redundant part of the lower part of the main frame 1 can be removed along the cutting grooves 11, and the two middle pedals 3 can be replaced to the position of the spare mounting holes.

[0029] A bottle making machine with a maintenance safety ladder, wherein a horizontal guide rod is provided at the lower front part of a bottle conveyor of the bottle making machine, the above-mentioned bottle making machine maintenance safety ladder is slidably installed on the horizontal guide rod, a plurality of fixing holes for fixing the maintenance safety ladder are provided on the insulation board of the bottle conveyor, and the bottle making machine maintenance safety ladder is fixed to the bottle conveyor by a locking handle 8 inserted into the fixing hole.

[0030] When the utility model is in use, the maintenance personnel manually move the safety ladder to the front of the equipment group to be repaired, connect the locking handle 4 to the corresponding hole on the heat insulation board, move into the folding channel 805 to the top of the bottle conveyor belt, level the leveling foot 703 and support it to ensure that the personnel have a safe support, and the maintenance personnel step on the pedal 3 to repair the equipment. During the repair, it is necessary to ensure that the part to be repaired and the adjacent parts are in a maintenance state. When the safety ladder is not in use, the folding channel 805 is moved out upwards, and the safety ladder is moved to the cold end side of the bottle making machine.

[0031] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.

Claims

1. A bottle making machine maintenance safety ladder, comprising a main frame (1), a plurality of steps (3) being installed inside the main frame (1), and handrails being provided on both sides, characterized in that: A foldable heat-insulating channel (8) is provided on the main frame (1) above the multi-layer pedal (3) and close to the bottle making machine. The heat-insulating channel (8) is provided above the conveyor belt of the bottle conveying machine.

2. A bottle making machine maintenance safety ladder according to claim 1, characterized in that: A sliding guide module is provided at the lower part of the main frame (1) close to the bottle making machine, and the main frame (1) is slidably connected to the bottle conveying machine via the sliding guide module.

3. A bottle making machine maintenance safety ladder according to claim 1, characterized in that: The heat-insulating channel (8) comprises a channel fixing plate (801) and a folding channel (805), wherein the channel fixing plate (801) is fixedly connected to the main frame (1), one end of the folding channel (805) is connected to the channel fixing plate (801), and the other end is provided with a leveling module (7), and the leveling module (7) is placed on one side of the bottle conveyor conveyor belt.

4. A bottle making machine maintenance safety ladder according to claim 3, characterized in that: The leveling module (7) comprises a machine foot base (701), a support shaft (702) and a leveling foot (703); the machine foot base (701) is arranged at the end of the folding channel (805), and a support shaft (702) is installed at both ends; one end of the support shaft (702) is connected to the machine foot base (701), and the other end is installed with the leveling foot (703).

5. A bottle making machine maintenance safety ladder according to claim 3, characterized in that: Two lifting handles (804) are also provided on the top of the folding channel (805).

6. A bottle making machine maintenance safety ladder according to claim 2, characterized in that: The sliding guide module comprises a linear bearing (2) and a guide roller assembly (6); the linear bearing (2) is arranged at the front end of a main frame (1) close to one side of a bottle making machine and is connected to a guide rod on a bottle conveying machine; the guide roller assembly (6) is arranged parallel to and above the linear bearing (2).

7. A bottle making machine maintenance safety ladder according to claim 1, characterized in that: It also comprises a brake module arranged on either side of the main frame (1), the brake module comprising a sleeve (5) and a locking handle (4), the sleeve (5) being fixedly mounted on either side of the main frame (1), and the locking handle (4) being mounted in the sleeve (5).

8. The bottle making machine maintenance safety ladder according to claim 1, characterized in that: Cutting grooves (11) are also provided at the lower parts of both sides of the main frame (1).

9. A bottle making machine maintenance safety ladder according to claim 1, characterized in that: The handrail portion is a handrail guardrail (9).

10. A bottle making machine with a maintenance safety ladder, characterized in that: A horizontal guide rod is provided at the lower front part of the bottle conveyor of the bottle making machine, and the bottle making machine maintenance safety ladder described in any one of claims 1 to 9 is slidably mounted on the horizontal guide rod. A plurality of fixing holes for fixing the maintenance safety ladder are provided on the heat insulation board of the bottle conveyor, and the bottle making machine maintenance safety ladder is fixed to the bottle making machine by inserting a locking handle (4) into the fixing hole.