Energy-saving PLC (Programmable Logic Controller)

By designing a PLC programming controller including the shell and circuit board body, the expansion module on the conventional PLC controller is canceled, solving the problem of inconvenient connection and high energy consumption, and realizing the reduction of space and energy consumption.

CN222424130UActive Publication Date: 2025-01-28SHANDONG OLINO ELECTRIC CO LTD
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Patent Information

Application Number
CN202420677132.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-01-28
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The existing energy-saving PLC programmable controllers require external expansion modules to connect to the equipment, resulting in inconvenient connection and high energy consumption.

Method used

A PLC programming controller including the shell and circuit board body is designed. There are interfaces (RS-485) on both sides of the circuit board body. There is an interface three. By optimizing the internal circuit of the circuit board body, the expansion module on the conventional PLC controller is canceled.

Benefits of technology

By canceling the expansion module, the internal space of the controller is saved, the energy consumption is reduced, the response speed is improved, and the problem of inconvenient connection and high energy consumption is solved.

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Abstract

The utility model discloses an energy-saving PLC (Programmable Logic Controller), which belongs to the technical field of automation equipment and comprises an outer shell, a circuit board body is arranged in the outer shell, an interface I is arranged between the two sides of the circuit board body and the outer shell, and an interface II is arranged between the two sides of the circuit board body and the outer shell. A control switch and a second interface are arranged between the top of the circuit board body and the outer shell, a third interface is arranged on the side portion of the circuit board body, and a processor module is arranged on the top of the circuit board body. According to the utility model, by optimizing the structure of the circuit board body, an expansion module of the PLC controller can be canceled, and analog input and output are adopted, so that the internal space and energy consumption are effectively saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to an energy-saving PLC programmable controller. Background Art

[0002] PLC has developed into a series of products of various sizes, large, medium and small. It can be used in industrial control occasions of various sizes. In addition to the logic processing function, most modern PLCs have perfect data computing capabilities and can be used in various digital control fields. With the enhancement of PLC communication capabilities and the development of human-machine interface technology, it has become very easy to use PLC to form various control systems.

[0003] PLC uses storage logic instead of wiring logic, which greatly reduces the external wiring of the control equipment, greatly shortens the design and construction cycle of the control system, and makes maintenance easier. More importantly, it makes it possible to change the production process of the same equipment by changing the program. This is very suitable for multi-variety and small-batch production sites.

[0004] However, the existing energy-saving PLC programmable controller has the following problems during use: because conventional PLC products require external expansion modules to connect with the equipment, the connection is inconvenient and energy-consuming. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide an energy-saving PLC programmable controller, which solves the technical problems of inconvenient connection and high energy consumption caused by the need for external expansion modules of conventional PLC products to connect with devices, and meets actual use needs.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes an outer shell, a circuit board body is arranged inside the outer shell, interface one is arranged on both sides of the circuit board body and between the outer shell, a control switch and interface two are respectively arranged on the top of the circuit board body and between the outer shell, interface three is arranged on the side of the circuit board body, and a processor module is arranged on the top of the circuit board body.

[0007] As a preferred embodiment of the utility model, the outer shell is composed of an upper shell and a lower shell, the upper shell is provided with a through hole 1 used to cooperate with the interface 1 and the control switch, the side of the upper shell is provided with a through hole 2 used to cooperate with the interface 3, and a plurality of fastening bolts are provided on the bottom of the lower shell and between the upper shell, and the fastening bolts are embedded in the lower shell.

[0008] As a preferred embodiment of the utility model, a plurality of indicator lights are evenly arranged on the circuit board body, and a translucent structure is provided at a position on the upper shell corresponding to the indicator lights, and the indicator lights correspond to indications of the interface one, the control switch and the interface two.

[0009] As a preferred implementation manner of the utility model, the second interface is a serial port: COM1 port, and the control switch controls STOP and RUN.

[0010] As a preferred implementation manner of the present utility model, the interfaces 1 at different positions are respectively a signal input end and a signal output end, and the interface 1 being the signal output end is an RS-485 port.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] By optimizing the internal circuit of the circuit board and adding a set of communication interfaces (RS-485 port), the expansion module on the conventional PLC controller can be cancelled. Only 4AD (interface one, 4 groups of analog inputs) and 2DA (interface one, 2 groups of analog outputs) are needed to complete the signal transmission, thereby saving space inside the controller, reducing energy consumption, and effectively improving the response speed, thus solving the problem of inconvenient connection and high energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an overall schematic diagram of the utility model;

[0014] Figure 2 This is a structural diagram of the circuit board body of the utility model;

[0015] Figure 3 A circuit diagram of the interface described in the utility model;

[0016] Figure 4 and Figure 5 This is the indicator light circuit diagram of the interface 1 of the utility model;

[0017] Figure 6 A circuit diagram of the interface described in the utility model;

[0018] Figure 7 This is the control switch circuit diagram of the utility model;

[0019] Figure 8 This is the circuit diagram of the second interface of the utility model;

[0020] Fig. 9 This is the indicator light circuit diagram of the interface three of the utility model;

[0021] Fig.10This is the circuit diagram of the interface described in the utility model

[0022] Fig.11 This is the indicator light circuit diagram of the interface 2 of the utility model;

[0023] Fig.12 This is the circuit diagram of the second interface of the utility model;

[0024] Fig.13 This is a circuit diagram of the processor module of the utility model.

[0025] In the figure: outer shell -1, indicator light -2, interface two -3, control switch -4, interface one -5, circuit board body -6, processor module -7, interface three -8. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-13 The utility model provides a technical solution: an energy-saving PLC programmable controller, comprising: an outer shell 1, a circuit board body 6 is arranged inside the outer shell 1, an interface 1 5 is arranged between the two sides of the circuit board body 6 and the outer shell 1, a control switch 4 and an interface 2 3 are respectively arranged between the top of the circuit board body 6 and the outer shell 1, an interface 3 8 is arranged on the side of the circuit board body 6, and a processor module 7 is arranged on the top of the circuit board body 6.

[0028] Further improved, the outer shell 1 is composed of an upper shell and a lower shell, the upper shell is provided with a through hole 1 used for matching interface 1 5 and control switch 4, the side of the upper shell is provided with a through hole 2 used for matching interface 3 8, and a plurality of fastening bolts are provided on the bottom of the lower shell and between the upper shell, and the fastening bolts are embedded in the lower shell.

[0029] As a further improvement, a plurality of indicator lights 2 are evenly arranged on the circuit board body 6 , and a translucent structure is provided at a position corresponding to the indicator lights 2 on the upper shell body. The indicator lights 2 correspond to the indications of the interface 1 5 , the control switch 4 and the interface 2 3 .

[0030] In a further improvement, the second interface 3 is a serial port: COM1 port, and the control switch 4 controls STOP and RUN.

[0031] As a further improvement, the interfaces 5 at different positions are respectively a signal input terminal and a signal output terminal, and the interface 5 which is a signal output terminal is an RS-485 port.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An energy-saving PLC programmable controller, characterized in that: The invention comprises an outer shell (1), a circuit board (6) is arranged inside the outer shell (1), an interface 1 (5) is arranged between the outer shell (1) and the two sides of the circuit board (6), a control switch (4) and an interface 2 (3) are arranged between the top of the circuit board (6) and the outer shell (1), an interface 3 (8) is arranged on the side of the circuit board (6), and a processor module (7) is arranged on the top of the circuit board (6).

2. The energy-saving PLC programmable controller according to claim 1 is characterized in that: The outer shell (1) is composed of an upper shell and a lower shell. The upper shell is provided with a through hole 1 for use with the interface 1 (5) and the control switch (4). The side of the upper shell is provided with a through hole 2 for use with the interface 3 (8). A plurality of fastening bolts are provided between the bottom of the lower shell and the upper shell, and the fastening bolts are embedded in the lower shell.

3. An energy-saving PLC programmable controller according to claim 2, characterized in that: A plurality of indicator lights (2) are evenly arranged on the circuit board body (6); a position on the upper shell body corresponding to the indicator lights (2) is a translucent structure; the indicator lights (2) correspond to indications of the interface 1 (5), the control switch (4) and the interface 2 (3).

4. The energy-saving PLC programmable controller according to claim 1 is characterized in that: The interface 2 (3) is a serial port: COM1 port, and the control switch (4) controls STOP and RUN.

5. The energy-saving PLC programmable controller according to claim 1 is characterized in that: The interfaces 1 (5) at different positions are respectively a signal input terminal and a signal output terminal, and the interface 1 (5) at the signal output terminal is an RS-485 port.