Maintainable small TBOX shell of special two-wheeled vehicle

By using limited tendons and buckle fixing methods on the TBOX shells of special two -wheeled vehicles, combined with machines and inlaying threads, using silicone sealing cushions to solve the existing TBOX shell maintenance and insufficient dustproof water and waterproof performance. The problem realizes efficient closedness and maintenance.

CN222424234UActive Publication Date: 2025-01-28NEIJIANG BUER INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420805115.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-01-28
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing TBOX shells are not maintainable and dust-proof and waterproof on special two-wheelers, making it difficult to meet the needs of high protection and repairability. At the same time, there are sealing problems and high costs during the production process.

Method used

The upper and lower shells are used to combine the limited tendons and buckle fixing methods, combine with screws and inlaying nuts, use silicone sealing pads to meet the IP67 protection standard, and reduce the deformation of the shell by limiting blocks and limited tendons.

Benefits of technology

The high dustproof waterproof performance of the TBOX shell is realized, the maintenance cost is reduced, and the replaceability and maintenance of the components are improved, and the requirements of environmental recovery are met.

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Abstract

The utility model is applicable to the technical field of Internet of Vehicles, and provides a maintainable small TBOX shell of a special two-wheeled vehicle, which comprises an upper shell and a lower shell, a plurality of limiting rib plates are arranged in the lower shell, the outer wall of the lower shell is fixedly connected with a lower buckle, the inner wall of the lower shell is fixedly connected with a lower mounting block, and the lower mounting block is fixedly connected with the limiting rib plates. The outer wall of the lower shell is connected with a sealing gasket in an attached mode, the sealing gasket is a silica gel sealing gasket with the silica gel hardness being 50 degrees, and the outer wall of the lower shell is fixedly connected with a connecting line. Wherein the inner wall of the upper shell is fixedly connected with an upper mounting block; the limiting blocks and the limiting rib plates are matched for use, so that the deformation of the shell between screw fixing points due to inward extrusion during fixing or use is reduced, and the influence of a gap between the upper shell and the lower shell on the protection performance is prevented; the upper shell and the lower shell are fixed in a buckling mode, a machining screw mode and an embedded nut mode at the same time, the effect of applying extrusion force in the upper direction and the lower direction to the silica gel sealing ring is achieved, and the IP67 protection standard is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vehicle networking, and in particular relates to a maintainable small TBOX shell of a special two-wheeled vehicle. Background Art

[0002] As an important component of the Internet of Vehicles system, TBOX is currently installed in a large number of new energy vehicles, but the proportion of installation in two-wheeled vehicles, especially special-purpose two-wheeled vehicles such as off-road motorcycles, is not high. For TBOX manufacturers, in order to meet customers' high protection requirements and installation miniaturization requirements, the maintainability and repairability of their existing products are poor. It has become a must to consider how to meet the needs of special two-wheeled vehicle intelligent networking products with acceptable component costs and manufacturing costs, meet the requirements of replaceable and repairable internal components of the equipment, reduce maintenance costs, and meet the national environmental protection recycling regulations for vehicle-mounted equipment.

[0003] Existing solution: The entire machine shell is made of ABS material, and the upper and lower shells are fixed with self-tapping screws.

[0004] Disadvantages of prior art 1:

[0005] 1. The upper and lower shells have a simple structure, and the joint is easily deformed after being fixed, which reduces the dust and water resistance;

[0006] 2. The fixing ability of self-tapping screws decreases after disassembly;

[0007] 4. The existing structure can only meet the high dust and water resistance requirements (IP67) by filling the shell with glue, but the glue filling cannot be completely sealed, and water may still flow into the shell, reducing the service life of the product;

[0008] 5. In the case of glue pouring, the processing and production time required increases, and additional glue pouring and drying equipment is required;

[0009] 6. In the case of glue injection, since the PCBA and the shell are packaged together, the PCBA cannot be repaired and it is also difficult to recycle.

[0010] In order to solve the above problems, a maintainable small TBOX shell for a special two-wheeled vehicle is provided. Utility Model Content

[0011] The utility model provides a maintainable special two-wheeled vehicle small TBOX shell, which aims to meet the problem of replaceable and repairable internal parts of the equipment and reduce maintenance costs. The utility model is implemented as follows: a maintainable special two-wheeled vehicle small TBOX shell includes an upper shell and a lower shell: a plurality of limiting ribs are arranged inside the lower shell, a lower buckle is fixedly connected to the outer wall of the lower shell, a lower mounting block is fixedly connected to the inner wall of the lower shell, a sealing gasket is fitted on the outer wall of the lower shell, and the sealing gasket is a silicone gasket with a hardness of 50°. A connecting line is fixedly connected to the outer wall of the lower shell;

[0012] Wherein, an upper mounting block is fixedly connected to the inner wall of the upper shell, and an embedded nut is fittedly connected to the inner wall of the upper mounting block.

[0013] Preferably, the outer wall of the upper shell is fixedly connected to the upper buckle, and the upper buckle and the lower buckle are used in coordination.

[0014] Preferably, a thread groove is formed on the inner wall of the lower mounting block, and the thread groove passes through the bottom of the lower shell body.

[0015] Preferably, a limit block is provided on the inner wall of the upper shell, and the limit block is used in conjunction with a limit rib plate.

[0016] Preferably, a machine screw is provided at the bottom of the lower shell, and the machine screw passes through the inner wall of the lower mounting block and is threadedly connected to the inner wall of the embedded nut.

[0017] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0018] The limit blocks and limit ribs are used together to reduce the deformation of the shell between the screw fixing points caused by the inward extrusion during fixing or use, thereby preventing the gap between the upper and lower shells from affecting the protection performance; the upper and lower shells are fixed in two ways at the same time, namely, buckles and machine screws + embedded nuts, so as to exert extrusion forces on the silicone sealing ring in both upper and lower directions to meet the IP67 protection standard; the upper buckle and the lower buckle 4 are used together with zero gap to increase the pressure on the sealing gasket and ensure the sealing performance; the machine screws (with waterproof rings) + embedded nuts can be disassembled and assembled repeatedly, and the disassembly and assembly will not affect the fixing performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the front view of the utility model;

[0020] Figure 2 This is a schematic diagram of the lower housing and its internal structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the upper shell of the utility model and its internal structure.

[0022] In the figure: 1. upper shell; 2. lower shell; 3. connecting wire; 4. lower buckle; 5. lower mounting block; 6. limiting rib plate; 7. sealing gasket; 8. embedded nut; 9. upper mounting block. DETAILED DESCRIPTION

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0024] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0025] The utility model embodiment provides a maintainable special two-wheeled vehicle small TBOX shell, such as Figure 1-3 As shown, it includes an upper shell 1 and a lower shell 2: a plurality of limiting ribs 6 are arranged inside the lower shell 2, a lower buckle 4 is fixedly connected to the outer wall of the lower shell 2, a lower mounting block 5 is fixedly connected to the inner wall of the lower shell 2, a sealing gasket 7 is fittedly connected to the outer wall of the lower shell 2, and the sealing gasket 7 is a silicone sealing gasket with a hardness of 50°, and a connecting line 3 is fixedly connected to the outer wall of the lower shell 2;

[0026] The inner wall of the upper shell 1 is fixedly connected with an upper mounting block 9, and the inner wall of the upper mounting block 9 is fitted with an embedded nut 8;

[0027] The outer wall of the upper shell 1 is fixedly connected to the upper buckle, and the upper buckle and the lower buckle 4 are used in conjunction with each other;

[0028] The inner wall of the lower mounting block 5 is provided with a thread groove, and the thread groove passes through the bottom of the lower housing 2;

[0029] The inner wall of the upper shell 1 is provided with a limit block, which is used in conjunction with the limit rib plate 6;

[0030] The bottom of the lower housing 2 is provided with a complete machine screw, which penetrates the inner wall of the lower mounting block 5 and is threadedly connected with the inner wall of the embedded nut 8 .

[0031] It should be noted that, due to the existing solution: the entire housing is made of ABS material, and the upper and lower housings are fixed with self-tapping screws. The disadvantages of the existing technology 1 are: 1. The upper and lower housings have a simple structure, and the joint is easily deformed after being fixed, which reduces the dust and water resistance; 2. The fixing ability of the self-tapping screws decreases after disassembly; 4. The existing structure can only meet the high dust and water resistance requirements IP67 by injecting glue into the housing, but the injection cannot be completely sealed, and water may still flow into the housing, reducing the service life of the product; 5. In the case of injection, the processing and production time required increases, and additional injection and drying equipment is required; 6. In the case of injection, since the PCBA and the housing are packaged together, the PCBA cannot be repaired and it is also difficult to recycle.

[0032] Specifically, in this embodiment, this scheme mainly uses the limit block and the limit rib plate 6 in combination to reduce the deformation of the shell between the screw fixing points caused by the inward extrusion during fixing or use, and prevents the gap between the upper and lower shells from affecting the protective performance; the upper and lower shells are fixed in two ways at the same time, namely, snap buckles and machine screws + embedded nuts 8, to achieve the effect of applying extrusion pressure in the upper and lower directions to the silicone sealing ring, so as to meet the IP67 protection standard; the upper snap buckle and the lower snap buckle 4 are used in combination with zero gap, which increases the pressure on the sealing gasket 7 and ensures the sealing performance; the machine screws (with waterproof rings) + embedded nuts can be disassembled and assembled repeatedly, and their fixing performance is not affected after disassembly and assembly.

[0033] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.

[0034] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0035] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0036] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A maintainable small TBOX shell for a special two-wheeled vehicle, characterized in that: The invention comprises an upper shell (1) and a lower shell (2): a plurality of limiting ribs (6) are arranged inside the lower shell (2); a lower buckle (4) is fixedly connected to the outer wall of the lower shell (2); a lower mounting block (5) is fixedly connected to the inner wall of the lower shell (2); a sealing gasket (7) is fittedly connected to the outer wall of the lower shell (2); the sealing gasket (7) is a silicone gasket with a hardness of 50°; and a connecting line (3) is fixedly connected to the outer wall of the lower shell (2); The inner wall of the upper shell (1) is fixedly connected to an upper mounting block (9), and the inner wall of the upper mounting block (9) is fittedly connected to an embedded nut (8).

2. A maintainable small TBOX housing for a special two-wheeled vehicle as claimed in claim 1, characterized in that: The outer wall of the upper shell (1) is fixedly connected to the upper buckle, and the upper buckle and the lower buckle (4) are used in coordination.

3. A maintainable small TBOX housing for a special two-wheeled vehicle as claimed in claim 1, characterized in that: The inner wall of the lower mounting block (5) is provided with a thread groove, and the thread groove penetrates the bottom of the lower shell body (2).

4. A maintainable small TBOX housing for a special two-wheeled vehicle as claimed in claim 1, characterized in that: The inner wall of the upper shell (1) is provided with a limit block, and the limit block and the limit rib plate (6) are used in conjunction with each other.

5. A maintainable small TBOX housing for a special two-wheeled vehicle as claimed in claim 3, characterized in that: The bottom of the lower shell (2) is provided with a complete machine screw, which passes through the inner wall of the lower mounting block (5) and is threadedly connected to the inner wall of the embedded nut (8).