Spherical reaction kettle with self-cleaning function
By introducing a driving rod into the spherical reactor, a combination design of the arc-shaped scraper and a conical diversion bucket is generated to generate a rotating vortex and automatically divert dirt to the sewage discharge pipe, the problem of dirt residue in the inner wall of the spherical reactor is solved and automatic dirt is improved Cleaning efficiency.
Patent Information
- Application Number
- CN202421042973.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
After scraping the inner wall dirt, the existing spherical reactor lacks an automatic sewage discharge mechanism, resulting in dirt residue affecting the reaction efficiency.
The arc-shaped scraper is driven to rotate by the driving rod, and the arc-shaped silicone scraper is scraped away dirt, and the conical guide bucket is driven to rotate through the connecting ring and the connecting rod, generating a central rotating vortex, causing dirt to gather in the center of the vortex, and through the conical guide The flow bucket is directed to the sewage discharge pipe for automatic cleaning and discharge.
Automatic cleaning and discharge of dirt on the inner wall of the spherical reactor is achieved, and the problem of dirt residue affecting reaction efficiency is solved, and the automatic cleaning efficiency of the reactor is improved.
Smart Images

Figure CN222427983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spherical reactors, in particular to a spherical reactor with a self-cleaning function. Background Art
[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process can be achieved. Spherical reactors are widely used.
[0003] At present, most spherical reactors use a rotating shaft to drive a scraper to scrape the dirt off the inner wall. However, after the scraped dirt falls into the interior of the spherical reactor, there is a lack of an automatic sewage discharge mechanism, resulting in a small amount of dirt remaining inside the spherical reactor, affecting the next chemical reaction and reducing the automatic cleaning efficiency of the reactor.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a spherical reactor with a self-cleaning function. The driving rod drives the arc scraper to rotate, so that the arc silicone scraper scrapes dirt off the inner wall of the spherical reactor body. The connecting ring and the connecting rod drive the conical guide bucket to rotate. The arc guide plate generates a central rotating vortex inside the spherical reactor body, so that the dirt gathers in the center of the vortex. The conical guide bucket guides the dirt to the inside of the sewage pipe for automatic cleaning and sewage discharge, which solves the problem that the dirt accumulation inside the spherical reactor body cannot be automatically discharged in time.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] A spherical reactor with a self-cleaning function comprises a spherical reactor body, a support frame movably mounted at the bottom of the spherical reactor body, and a driving motor, a driving rod being fixedly mounted on the inner top wall of the spherical reactor body through a bearing, arc-shaped scrapers being fixedly mounted on both sides of the driving rod, an arc-shaped silicone scraper being fixedly connected to the outer side of the arc-shaped scraper, a connecting ring being fixedly mounted on the inner side of the bottom of the arc-shaped scraper, a sewage pipe being fixedly connected to the bottom of the spherical reactor body, a connecting rod being fixedly mounted on the inner side of the connecting ring, a conical guide hopper being fixedly mounted on one end of the connecting rod close to each other, an arc-shaped guide plate being evenly fixedly mounted inside the conical guide hopper, and a discharge pipe being fixedly mounted through the bottom of the front end of the spherical reactor body.
[0008] Preferably, a support ring is fixedly installed on the outer side of the spherical reactor body, a universal wheel is rotatably installed on the bottom of the support frame, a support block is fixedly installed on the top of the inner side of the front end of the support frame, a support rod is movably installed on the top of the support block, and bolts are rotatably installed on both sides of the top of the support rod, passing through the support block and the support rod.
[0009] Preferably, fixing rods are fixedly installed at the bottom of both sides of the support frame, a screw rod is installed inside the fixing rod through threaded rotation, and a supporting foot is fixedly installed at the bottom of the screw rod.
[0010] Preferably, a driving motor is fixedly mounted on the top of the spherical reactor body, an output end of the driving motor is fixedly connected to the top end of a driving rod, and a stirring paddle is fixedly mounted on the outer side of the bottom of the driving rod.
[0011] Preferably, a feed inlet is fixedly installed through one side of the top of the spherical reactor body, and a sealing cover is rotatably installed on the top of the feed inlet.
[0012] Preferably, a handle is fixedly mounted on the top of the sealing cover, and a valve is fixedly mounted on the outer side of the discharge pipe.
[0013] Compared with the prior art, the utility model provides a spherical reactor with a self-cleaning function, which has the following beneficial effects:
[0014] The utility model drives the arc scraper to rotate by a driving rod, so that the arc silicone scraper scrapes dirt from the inner wall of the spherical reactor body, the connecting ring and the connecting rod drive the conical guide bucket to rotate, and the arc guide plate causes the interior of the spherical reactor body to generate a central rotating vortex, so that the dirt is gathered in the central position of the vortex, and the conical guide bucket guides the dirt to the inside of the sewage pipe for automatic cleaning and sewage discharge, thereby solving the problem that the dirt accumulation inside the spherical reactor body cannot be automatically discharged in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view structural schematic diagram of the utility model;
[0016] Figure 2 It is a side view structural schematic diagram of the utility model;
[0017] Figure 3 This is a schematic diagram of the front view structure of the spherical reactor body of the utility model;
[0018] Figure 4 This is a schematic diagram of the front cross-sectional structure of the spherical reactor body of the utility model;
[0019] Figure 5 For the utility model Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.
[0020] In the figure: 1. spherical reactor body; 101. driving rod; 102. arc scraper; 103. arc silicone scraper; 104. connecting ring; 105. drain pipe; 106. connecting rod; 107. conical guide bucket; 108. arc guide plate; 109. discharge pipe; 2. support frame; 201. universal wheel; 202. support block; 203. support rod; 204. bolt; 205. fixing rod; 206. screw rod; 207. support foot; 3. driving motor; 4. stirring paddle; 5. inlet; 501. sealing cover; 502. handle; 6. valve; 7. support ring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a spherical reactor with a self-cleaning function.
[0023] See also Figure 1 - Figure 5 A spherical reactor with a self-cleaning function comprises a spherical reactor body 1, a support frame 2 and a driving motor 3 movably mounted on the bottom of the spherical reactor body 1, a driving rod 101 is fixedly mounted on the inner top wall of the spherical reactor body 1 through a bearing, arc scrapers 102 are fixedly mounted on both sides of the driving rod 101, an arc silicone scraper 103 is fixedly connected to the outer side of the arc scraper 102, a connecting ring 104 is fixedly mounted on the inner side of the bottom of the arc scraper 102, a sewage pipe 105 is fixedly connected to the bottom of the spherical reactor body 1, a connecting rod 106 is fixedly mounted on the inner side of the connecting ring 104, a conical guide hopper 107 is fixedly mounted on one end of the connecting rod 106 close to each other, an arc guide plate 108 is evenly fixedly mounted inside the conical guide hopper 107, and a discharge pipe 109 is fixedly mounted through the bottom of the front end of the spherical reactor body 1.
[0024] Specifically, the driving rod 101 drives the arc scraper 102 to rotate, so that the arc silicone scraper 103 scrapes the dirt on the inner wall of the spherical reactor body 1, and the connecting ring 104 and the connecting rod 106 drive the conical guide bucket 107 to rotate. The arc guide plate 108 generates a central rotating vortex inside the spherical reactor body 1, so that the dirt is gathered in the center of the vortex. The conical guide bucket 107 guides the dirt to the inside of the drain pipe 105 for automatic cleaning and drainage, which solves the problem that the dirt inside the spherical reactor body 1 cannot be automatically discharged in time.
[0025] Further, a support ring 7 is fixedly installed on the outer side of the spherical reactor body 1, a universal wheel 201 is rotatably installed on the bottom of the support frame 2, a support block 202 is fixedly installed on the top of the inner side of the front end of the support frame 2, a support rod 203 is movably installed on the top of the support block 202, and bolts 204 are rotatably installed on both sides of the top of the support rod 203 through the support block 202 and the support rod 203;
[0026] Furthermore, a fixing rod 205 is fixedly installed at the bottom of both sides of the support frame 2, a screw rod 206 is installed inside the fixing rod 205 by screw rotation, and a supporting foot 207 is fixedly installed at the bottom of the screw rod 206;
[0027] Specifically, the staff pushes the support frame 2 to the bottom of the spherical reactor body 1 through the universal wheel 201, so that the support frame 2 is located at the bottom of the support ring 7, and the bolt 204 penetrates the support rod 203 and the support block 202, so that the support rod 203 is fixedly installed on the top of the support block 202, and then the screw rod 206 is rotated downward to make the support foot 207 support the support frame 2, so that the support frame 2 supports the spherical reactor body 1, avoiding the situation that the spherical reactor body 1 is unstable due to its spherical shape, and improving the stability of the spherical reactor body 1;
[0028] Furthermore, a driving motor 3 is fixedly installed on the top of the spherical reactor body 1, and the output end of the driving motor 3 is fixedly connected to the top of the driving rod 101, and a stirring paddle 4 is fixedly installed on the outer side of the bottom of the driving rod 101;
[0029] Furthermore, a feed inlet 5 is fixedly installed through one side of the top of the spherical reactor body 1, and a sealing cover 501 is rotatably installed on the top of the feed inlet 5;
[0030] Specifically, the detergent or chemical material is conveniently added into the interior of the spherical reactor body 1 through the feed inlet 5, and then the feed inlet 5 is sealed by the sealing cover 501, and the driving motor 3 drives the stirring paddle 4 to rotate and stir through the driving rod 101, so that the water and the detergent are fully mixed, and the reaction rate can also be increased when the chemical material reacts;
[0031] Furthermore, a handle 502 is fixedly installed on the top of the sealing cover 501, and a valve 6 is fixedly installed on the outer side of the discharge pipe 109;
[0032] Specifically, the sealing cover 501 can be conveniently pulled open by the handle 502, and the discharge pipe 109 can be opened by the valve 6, so that the clean dirt or the reacted materials inside the spherical reactor body 1 can be conveniently discharged, which is convenient for the operation of the staff.
[0033] Working principle: First, the staff pushes the support frame 2 to the bottom of the spherical reactor body 1 through the universal wheel 201. At this time, the support frame 2 is located at the bottom of the support ring 7. Then, the support rod 203 is installed on the top of the support block 202. Then, the bolt 204 is threadedly rotated to penetrate the support block 202 and the support rod 203, so that the support rod 203 is fixedly installed on the top of the support block 202. Then, the screw rod 206 is rotated downward to make the support foot 207 contact the ground and support the support frame 2 through the support ring 7, so that the spherical reactor body 1 is stably placed on a horizontal plane. When the interior of the spherical reactor body 1 needs to be cleaned When cleaning, detergent and clean water are added into the interior of the spherical reactor body 1 through the feed port 5, and then the feed port 5 is sealed by the sealing cover 501, and the arc scraper 102 is driven to rotate by the driving rod 101, so that the arc silicone scraper 103 scrapes the dirt on the inner wall of the spherical reactor body 1, and the connecting ring 104 and the connecting rod 106 drive the conical guide hopper 107 to rotate, and the arc guide hopper 108 generates a central rotating vortex inside the spherical reactor body 1, so that the dirt is gathered in the central position of the vortex, and the conical guide hopper 107 is used to guide the dirt to the inside of the sewage pipe 105 for automatic cleaning and sewage discharge.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spherical reactor with a self-cleaning function, comprising a spherical reactor body (1), a support frame (2) movably mounted at the bottom of the spherical reactor body (1), and a drive motor (3), characterized in that: A driving rod (101) is fixedly mounted on the inner top wall of the spherical reactor body (1) via a bearing, arc-shaped scrapers (102) are fixedly mounted on both sides of the driving rod (101), an arc-shaped silicone scraper (103) is fixedly connected to the outer side of the arc-shaped scraper (102), a connecting ring (104) is fixedly mounted on the inner side of the bottom of the arc-shaped scraper (102), a sewage pipe (105) is fixedly connected to the bottom of the spherical reactor body (1), a connecting rod (106) is fixedly mounted on the inner side of the connecting ring (104), a conical guide hopper (107) is fixedly mounted on one end of the connecting rod (106) close to each other, and an arc-shaped guide plate (108) is evenly fixedly mounted inside the conical guide hopper (107), and a discharge pipe (109) is fixedly mounted through the bottom of the front end of the spherical reactor body (1).
2. The spherical reactor with self-cleaning function according to claim 1, characterized in that: A support ring (7) is fixedly installed on the outer side of the spherical reactor body (1); a universal wheel (201) is rotatably installed on the bottom of the support frame (2); a support block (202) is fixedly installed on the top of the inner side of the front end of the support frame (2); a support rod (203) is movably installed on the top of the support block (202); and bolts (204) are rotatably installed on both sides of the top of the support rod (203) through the support block (202) and the support rod (203).
3. The spherical reactor with self-cleaning function according to claim 1, characterized in that: Fixed rods (205) are fixedly installed at the bottom of both sides of the support frame (2), a screw rod (206) is installed inside the fixed rod (205) through threaded rotation, and a supporting foot (207) is fixedly installed at the bottom of the screw rod (206).
4. The spherical reactor with self-cleaning function according to claim 1, characterized in that: A driving motor (3) is fixedly mounted on the top of the spherical reactor body (1); an output end of the driving motor (3) is fixedly connected to the top of a driving rod (101); and a stirring paddle (4) is fixedly mounted on the outer side of the bottom of the driving rod (101).
5. The spherical reactor with self-cleaning function according to claim 1, characterized in that: A material inlet (5) is fixedly installed through one side of the top of the spherical reactor body (1), and a sealing cover (501) is rotatably installed on the top of the material inlet (5).
6. The spherical reactor with self-cleaning function according to claim 5, characterized in that: A handle (502) is fixedly mounted on the top of the sealing cover (501), and a valve (6) is fixedly mounted on the outer side of the discharge pipe (109).