Rotary transformer wire harness butt joint structure

By designing the rotary wire harness docking structure, using the upper and lower positions and limiting cylinder structure, the problems of high docking cost and poor sealing effect in the existing technology are solved, and stable fixation and efficient sealing of the wire harness are achieved. Improve structural reliability.

CN222441334UActive Publication Date: 2025-02-07GEN-CONN ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202420308516.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-02-07
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

The existing rotary wire harness docking structure is costly, has poor sealing effect, poor structural reliability, and is difficult to achieve stable fixation and sealing of the entire set of wire harnesses.

Method used

A rotary wire harness docking structure is designed, including upper and lower pressure seats that are equipped with upper and lower pressure seats, equipped with an outer limiting cylinder structure and an inner limiting seat structure, and the wiring harness is realized through the coordination between the outer limiting cylinder and the inner limiting seat. The limit fixation and sealing of the position.

Benefits of technology

The limit fixation and sealing of the entire group of wire harnesses is effectively realized, which enhances the sealing treatment of the entire wire harness, ensures structural reliability, and simplifies docking operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rotary transformer wire harness butt joint structure which comprises an upper pressing seat and a lower pressing seat which are arranged in a vertically matched mode, the outer ends of the upper pressing seat and the lower pressing seat are fixedly connected with outer limiting cylinder structures, the two ends of the lower pressing seat are fixedly connected with outer positioning seats, and an inner limiting seat structure is arranged between the upper pressing seat and the lower pressing seat in an embedded mode. The outer limiting cylinder structure is vertically arranged and is communicated with the corresponding upper pressing seat and lower pressing seat, and meanwhile, the surfaces of the upper pressing seat and the lower pressing seat are provided with through holes corresponding to the outer limiting cylinder structure. When the upper pressing seat structure and the lower pressing seat structure are matched and embedded, the two positioning part structures at the bottom of the upper pressing seat are correspondingly embedded into the inner side positions of the outer positioning seat and the lower pressing seat, then stable embedding of the upper pressing seat structure and the lower pressing seat structure is guaranteed, and meanwhile the effect that the inner limiting seat structure is limited and fixed from the upper portion is achieved through a second positioning part; the limiting seat body is matched with the sealing protrusion on the inner side surface of the limiting seat body to achieve the effect of enhancing the connection sealing performance between the upper and lower pressing seat structures.
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Description

Technical Field

[0001] The utility model relates to the field of line connection, and more specifically to a rotational transformer wire harness connection structure. Background Art

[0002] Resolver wiring harnesses are mostly used in controllers. At present, there are two main ways to connect resolver connectors of new energy controllers on the market. One is mainly connected through special connectors. The controller end and the motor end are connected through the male and female heads of the special connector. The male and female heads are respectively connected to the resolver wiring harness and the plug, and then respectively connected with the plug on the controller PCBA board and the plug on the motor resolver. The other is to directly lead the wiring harness from the controller end to the motor end, seal it with a sealing gasket in the middle, and connect the two ends with the plug on the PCBA board and the plug on the motor resolver through plugs.

[0003] When the first solution uses dedicated male and female connectors, the male and female connectors must be equipped with wiring harnesses and plugs at the other end to connect to the PCBA and motor end of the controller, which results in higher costs; in the second solution, the sealing effect level is low and the structural reliability is poor; at the same time, when the existing resolver wiring harness is used for docking, it is composed of multiple twisted wiring harnesses as a whole. Therefore, when it is sealed, the existing sealing structure is difficult to ensure the fit and seal with the entire wiring harness, which leads to inadequate sealing. At the same time, it is difficult to achieve stable fixation of the entire wiring harness, which is not conducive to subsequent docking operations.

[0004] Therefore, the utility model proposes a rotational wiring harness docking structure. Utility Model Content

[0005] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provides a rotational transformer wiring harness docking structure, which can effectively limit and fix the connection ends of the entire wiring harness when in use, and can also effectively fit and seal them; it can achieve individual limit sealing for a single wiring harness in the entire wiring harness, effectively enhance the sealing of the entire wiring harness, and ensure structural reliability.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotating wire harness docking structure, including an upper pressure seat and a lower pressure seat which are matched with each other in the upper and lower positions, the outer ends of the upper pressure seat and the lower pressure seat are fixedly connected with an external limit tube structure, the two ends of the lower pressure seat are fixedly connected with an external positioning seat, an internal limit seat structure is embedded between the upper pressure seat and the lower pressure seat, the external limit tube structure is vertically arranged, and is communicated with the corresponding upper pressure seat and lower pressure seat, and at the same time, the surfaces of the upper pressure seat and the lower pressure seat are provided with through openings corresponding to the external limit tube structure.

[0007] A further preferred solution: the outer limiting cylinder structure comprises a limiting cylinder body and a connecting bottom ring which are fixedly connected up and down, and an arc-shaped limiting groove is fixedly provided on the inner surface of the limiting cylinder body.

[0008] A further preferred solution is that the bottom ring is fixedly connected to the surface of the upper pressure seat at the same time, and a plurality of limiting grooves are provided in a vertical arc shape along the inner surface of the limiting cylinder body, and are arranged in a vertical spiral shape as a whole.

[0009] A further preferred solution: the bottom end of the upper pressure seat is fixedly connected with a first positioning portion and a second positioning portion, and the first positioning portion and the second positioning portion are distributed in sequence from the outside to the inside on the bottom surface of the upper pressure seat, and the two are arranged in an "H" shape as a whole, and the side section of the outer positioning seat is arranged in an "L" shape, corresponding to the bottom of the first positioning portion.

[0010] A further preferred solution is that the first positioning portion is embedded in the inner side of the outer positioning seat, and the second positioning portion is embedded in the inner side of the lower pressing seat, and the upper pressing seat and the lower pressing seat are fitted together through two sets of positioning portion structures and the outer positioning seat.

[0011] A further preferred solution: the internal limit seat structure as a whole includes a limit seat body and sealing protrusions on its inner surfaces, the surface of the limit seat body is provided with a lead-out portion, and the surface of the lead-out portion is fixedly connected with a lead-out cylinder with a protrusion.

[0012] A further preferred solution: the limit seat body is configured as a rubber trapezoidal seat as a whole, with the two ends angled outward and fixing screw holes opened on the surfaces of the two ends, and the sealing protrusion is configured as a longitudinal strip protrusion along the inner surface of the limit seat body, and the sealing protrusion is configured as a silicone strip.

[0013] A further preferred solution is that a plurality of guide tubes are arranged along the surface of the guide portion.

[0014] Beneficial effects:

[0015] 1. The outer limiting tube structure cooperates with the limiting groove on its inner surface to achieve the effect of fitting and limiting the derived resolver wiring harness.

[0016] 2. When the upper and lower pressure seat structures are matched and embedded, the two sets of positioning structure at the bottom of the upper pressure seat are correspondingly embedded in the outer positioning seat and the inner side of the lower pressure seat, thereby ensuring the stable embedding of the upper and lower pressure seat structures, and at the same time, the second positioning part is used to achieve the effect of limiting and fixing the inner limit seat structure from above.

[0017] 3. The sealing protrusion on the inner surface of the limit seat body is used to enhance the sealing effect of the connection between the upper and lower pressure seat structures.

[0018] 4. The lead-out tube is used to separate and lead out multiple groups of wire harnesses in the resolver wire harness, and at the same time, the multiple groups of wire harnesses in the resolver wire harness are individually limited and fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the connection of the outer limit cylinder structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the connection of the inner limit seat structure of the utility model.

[0022] Figure 1-3 Middle: 1. Upper pressure seat; 2. Lower pressure seat; 3. External limit cylinder structure; 4. External positioning seat; 5. First positioning part; 6. Second positioning part; 7. Internal limit seat structure; 8. Limit cylinder body; 9. Connecting bottom ring; 10. Limit groove; 11. Limit seat body; 12. Sealing protrusion; 13. Lead-out part; 14. Lead-out cylinder. DETAILED DESCRIPTION

[0023] The following will be combined with the attached embodiment of the utility model Figure 1-Figure 3 , clearly and completely describe the technical solutions in the embodiments of the utility model.

[0024] See also Figure 1-3 When the cam 2 is in the closed position, the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam 2 is in the closed position, so that the cam 2 is in the closed position, and the cam

[0025] In the embodiment of the utility model, the external limit cylinder structure 3 includes a limit cylinder body 8 and a connecting bottom ring 9 fixedly connected up and down. The inner surface of the limit cylinder body 8 is fixedly provided with an arc-shaped limit groove 10. The connecting bottom ring 9 is also fixedly connected to the surface of the upper pressure seat 1. The limit grooves 10 are arranged in multiple groups in a vertical arc along the inner surface of the limit cylinder body 8, and are arranged in a vertical spiral shape as a whole. The external limit cylinder structure 3 cooperates with the limit grooves 10 on its inner surface to achieve the effect of fitting and limiting the derived rotating transformer harness.

[0026] When the resolver wiring harness is led outward through the upper pressure seat 1, it passes through the upper pressure seat 1 and enters the outer limiting cylinder structure 3. When it is led outward through the outer limiting cylinder structure 3, the outer surfaces of multiple groups of single wiring harnesses in the resolver wiring harness are fitted and led out along the limiting grooves 10 on the inner surface of the limiting cylinder body 8. Through the limiting grooves 10, it can be effectively fitted and fixed with the outer surface of the resolver wiring harness, thereby ensuring the sealing and the structural reliability of the resolver wiring harness, and avoiding the wiring harness from twisting and loosening.

[0027] The bottom end of the upper press seat 1 is fixedly connected with a first positioning portion 5 and a second positioning portion 6, and the first positioning portion 5 and the second positioning portion 6 are distributed in sequence from the outside to the inside on the bottom surface of the upper press seat 1, and the two are arranged in an "H" shape as a whole. The side section of the outer positioning seat 4 is arranged in an "L" shape, corresponding to the arrangement below the first positioning portion 5, and the first positioning portion 5 is embedded in the inner position of the outer positioning seat 4 at the same time, and the second positioning portion 6 is embedded in the inner position of the lower press seat 2. The upper press seat 1 and the lower press seat 2 are matched with the outer positioning seat 4 through two groups of positioning portion structures. When the upper and lower press seat structures are matched and matched, the two groups of positioning portion structures at the bottom of the upper press seat 1 are correspondingly embedded in the inner positions of the outer positioning seat 4 and the lower press seat 2, thereby ensuring the stable fitting of the upper and lower press seat structures, and at the same time, the second positioning portion 6 is used to achieve the effect of limiting and fixing the inner limit seat structure 7 from above.

[0028] The inner limit seat structure 7 as a whole includes a limit seat body 11 and sealing protrusions 12 on the inner surfaces of both sides thereof. The surface of the limit seat body 11 is provided with a lead-out portion 13, and the surface of the lead-out portion 13 is fixedly connected with a lead-out tube 14 with a protrusion. The limit seat body 11 is configured as a rubber trapezoidal seat as a whole, with both ends being configured to be angled outward, and fixing screw holes being provided on the surfaces of both ends. The sealing protrusions 12 are configured as longitudinal strip protrusions along the inner surface of the limit seat body 11, and the sealing protrusions 12 are configured as silicone strips. The limit seat body 11 cooperates with the sealing protrusions 12 on its inner surface to achieve the effect of enhancing the connection sealing between the upper and lower pressure seat structures.

[0029] Multiple groups of lead-out tubes 14 are arranged along the surface of the lead-out portion 13 , and the lead-out tubes 14 are used to separate and lead out multiple groups of wire harnesses in the resolver wire harness, and simultaneously to individually limit and fix multiple groups of wire harnesses in the resolver wire harness.

[0030] When the limit seat body 11 is placed between the upper and lower pressure seat structures, the angle positions at both ends are simultaneously located at the two end positions between the upper and lower pressure seat structures 1. After the upper and lower compression structures are engaged and fixed, the overall limit fixation of the limit seat body 11 is achieved. At the same time, when the engagement between the upper and lower pressure seat structures is completed, the outer surface of the second positioning part 6 is in contact with the sealing protrusion 12, thereby ensuring the sealing of the position of the second positioning part 6. At the same time, when the user engages and fixes the upper and lower pressure seat structures 1 through external screws, the external screws simultaneously pass through the fixing screw holes on the two end surfaces of the limit seat body 11 to fix the inner limit seat structure 7 as a whole.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. The rotating harness docking structure is characterized by: The utility model comprises an upper pressing seat (1) and a lower pressing seat (2) which are matched with each other in the upper and lower positions. The outer ends of the upper pressing seat (1) and the lower pressing seat (2) are fixedly connected with an outer limiting tube structure (3). The two ends of the lower pressing seat (2) are fixedly connected with an outer positioning seat (4). An inner limiting seat structure (7) is embedded between the upper pressing seat (1) and the lower pressing seat (2). The outer limiting tube structure (3) is vertically arranged and communicated with the corresponding upper pressing seat (1) and the lower pressing seat (2). Meanwhile, the surfaces of the upper pressing seat (1) and the lower pressing seat (2) are provided with through openings corresponding to the outer limiting tube structure (3).

2. The resolver wiring harness docking structure according to claim 1, characterized in that: The outer limiting cylinder structure (3) comprises a limiting cylinder body (8) and a connecting bottom ring (9) which are fixedly connected up and down, and an arc-shaped limiting groove (10) is fixedly provided on the inner surface of the limiting cylinder body (8).

3. The resolver wiring harness docking structure according to claim 2, characterized in that: The connecting bottom ring (9) is fixedly connected to the surface of the upper pressure seat (1) at the same time, and the limiting grooves (10) are provided in a plurality of groups in a vertical arc shape along the inner surface of the limiting cylinder body (8), and are arranged in a vertical spiral shape as a whole.

4. The resolver wiring harness docking structure according to claim 1, characterized in that: The bottom end of the upper press seat (1) is fixedly connected with a first positioning portion (5) and a second positioning portion (6), and the first positioning portion (5) and the second positioning portion (6) are sequentially distributed from the outside to the inside on the bottom surface of the upper press seat (1), and the two are arranged in an "H" shape as a whole. The side section of the outer positioning seat (4) is arranged in an "L" shape and is arranged below the first positioning portion (5).

5. The resolver wiring harness docking structure according to claim 4, characterized in that: The first positioning portion (5) is embedded in the inner side of the outer positioning seat (4), while the second positioning portion (6) is embedded in the inner side of the lower pressing seat (2). The upper pressing seat (1) and the lower pressing seat (2) are fitted together by two sets of positioning portion structures and the outer positioning seat (4).

6. The resolver wiring harness docking structure according to claim 1, characterized in that: The inner limit seat structure (7) as a whole comprises a limit seat body (11) and sealing protrusions (12) on the inner two side surfaces thereof; the surface of the limit seat body (11) is provided with a lead-out portion (13); the surface of the lead-out portion (13) is fixedly connected with a lead-out cylinder (14) provided with a protrusion.

7. The resolver wiring harness docking structure according to claim 6, characterized in that: The limit seat body (11) is configured as a rubber trapezoidal seat as a whole, with both ends being configured to be angled outwards, and fixing screw holes being provided on the surfaces of both ends, and the sealing protrusion (12) being configured as a longitudinal strip protrusion along the inner surface of the limit seat body (11), and the sealing protrusion (12) being configured as a silicone strip.

8. The resolver wiring harness docking structure according to claim 6, characterized in that: The outlet tubes (14) are arranged in multiple groups along the surface of the outlet portion (13).