Ultrasonic puncture welding equipment
By adopting multi-axis robots and automatic welding head libraries in ultrasonic welding equipment, the problem of manual replacement of welding heads in traditional equipment is solved, and the universality and working efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202420953591.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Traditional ultrasonic welding equipment requires manual replacement of welding joints, which affects work efficiency and product production process.
Design an ultrasonic puncture welding equipment, using a multi-axis robot to drive the ultrasonic welding joint to weld the fixed product. A variety of different types of welding joints are stored in the welding head library, and the robot can automatically replace the welding joints.
It improves the versatility and work efficiency of the equipment, reduces the need for manual operation, and ensures efficient welding of different types of products.
Smart Images

Figure CN222448693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to ultrasonic welding equipment, in particular to ultrasonic puncture welding equipment. Background Art
[0002] When ultrasonic puncture welding equipment performs ultrasonic puncture welding on products, different specifications of welding heads are required for different types of products. Traditional ultrasonic welding equipment generally requires manual replacement of the ultrasonic welding heads on the equipment, which greatly affects the overall work efficiency of the equipment and is not conducive to the production process of the product.
[0003] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the utility model and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the utility model. Utility Model Content
[0004] In order to overcome the above shortcomings, the purpose of the utility model is to provide an ultrasonic puncture welding device, thereby effectively solving the above technical problems.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: an ultrasonic puncture welding device, including a device body, the device body includes
[0006] Workbench;
[0007] A multi-axis robot, wherein a gripper for gripping an ultrasonic welding head is provided at one end of the multi-axis robot;
[0008] A welding head library, wherein a plurality of ultrasonic welding heads are stored in the welding head library;
[0009] a soldering station, on which the product is placed;
[0010] The positioning mechanism is arranged on the welding platform, and the product can be fixed on the welding platform through the positioning mechanism. The robot drives the ultrasonic welding head to move to the product to perform ultrasonic welding on it.
[0011] The beneficial effects of the utility model are as follows: the ultrasonic puncture welding equipment designed in this scheme adopts a multi-axis robot with an ultrasonic welding head to perform ultrasonic puncture welding on the products after positioning and fixing. The welding head library in the equipment stores a variety of different types of ultrasonic welding heads. When targeting different types of products, the multi-axis robot can automatically replace the ultrasonic welding head to improve the overall versatility of the equipment.
[0012] Furthermore, the welding head library includes a support frame arranged on the workbench, and a clamping block for fixing the ultrasonic welding head is arranged on the top of the support frame; a plurality of ultrasonic welding heads of different types are stored in the welding head library, and each ultrasonic welding head is suspended on the support frame by its corresponding clamping block, so that the multi-axis robot can pick and place it at any time.
[0013] Furthermore, the card block is U-shaped and has an opening at one end; the card block design with an opening at one end of the U-shape is convenient for a multi-axis robot to pick up and place the ultrasonic welding head, and the welding head can enter and exit the card block through the opening part.
[0014] Furthermore, the positioning mechanism includes a jig block arranged on the welding table, the jig block is provided with a positioning groove, and the product is placed in the positioning groove; the positioning groove provided on the jig block can enable the product to be quickly positioned after being placed on the welding head, ensuring that the positioned product is in a specified position, facilitating the subsequent ultrasonic welding head to directly weld the product, thereby improving welding efficiency; at the same time, the slot can prevent the product from being displaced, thereby effectively improving welding accuracy.
[0015] Furthermore, the positioning mechanism also includes a positioning rod, which is connected to the driving mechanism and can be pressed on the surface of the product in the positioning groove; the positioning rod can be pressed on the surface of the product to ensure that the product is fixed in the positioning groove of the positioning block. Since ultrasonic puncture welding needs to transmit amplitude during the welding process, in order to avoid shaking of the product during the welding process, the positioning rod is used to press the product.
[0016] Furthermore, the driving mechanism includes a flip plate, which is rotatably mounted on the welding table via a rotating shaft, and two thrust cylinders are respectively connected to the left and right sides of the flip plate, and the positioning rod is fixedly mounted on the flip plate; the extension and retraction of the thrust cylinder can drive the flip plate to flip around the rotating shaft, thereby moving the positioning column on the flip plate, ensuring that the positioning column presses the product during welding, and the positioning column is detached from the product surface after welding is completed.
[0017] Furthermore, the middle part of the flip plate is hollowed out, and the ultrasonic welding head passes through the hollowed out part; the hollow design of the middle part of the flip plate can effectively avoid the ultrasonic welding head, preventing the flip plate from blocking the ultrasonic welding head and causing the equipment to fail to work normally.
[0018] Furthermore, a buffer spring is sleeved on the positioning rod; the buffer spring plays an effective buffering role, reducing the impact force generated when the positioning column contacts the product, thereby avoiding the situation where the product is crushed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1This is a schematic diagram of the overall structure of the device according to one embodiment of the utility model.
[0020] Figure 2 This is a schematic diagram of the welding head library structure of an embodiment of the utility model.
[0021] Figure 3 This is a schematic diagram of the structure of a fixture block according to an embodiment of the utility model.
[0022] In the figure: 1. Workbench; 2. Multi-axis robot; 3. Welding head library; 4. Welding station;
[0023] 3.1, support frame; 3.2, clamp block;
[0024] 4.1. Jig block; 4.2. Positioning rod; 4.3. Turning plate; 4.4. Propelling cylinder; 4.5. Rotating shaft. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0026] See also Figures 1 to 3 . It should be noted that in the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] See attached Figures 1 to 3 As shown, an embodiment of the utility model discloses an ultrasonic puncture welding device, including a device body, the device body including a workbench 1; also including a multi-axis robot 2, the end of the multi-axis robot 2 is provided with a clamp for clamping an ultrasonic welding head; also including a welding head library 3, wherein a plurality of ultrasonic welding heads are stored in the welding head library 3; also including a welding table 4, the product is placed on the welding table 4; also including a positioning mechanism, the positioning mechanism is arranged on the welding table 4, the product can be fixed on the welding table 4 through the positioning mechanism, and the robot drives the ultrasonic welding head to move to the product to perform ultrasonic welding on it.
[0029] The ultrasonic puncture welding equipment designed in this scheme adopts a multi-axis robot 2 with an ultrasonic welding head to perform ultrasonic puncture welding on the products after positioning and fixing. The welding head library 3 in the equipment stores a variety of different types of ultrasonic welding heads. When dealing with different types of products, the multi-axis robot 2 can automatically replace the ultrasonic welding head to improve the overall versatility of the equipment.
[0030] In one or more embodiments, the welding head library 3 includes a support frame 3.1 arranged on the workbench 1, and a clamping block 3.2 for fixing the ultrasonic welding head is arranged on the top of the support frame 3.1.
[0031] The welding head library 3 stores a plurality of ultrasonic welding heads of different types, and each ultrasonic welding head is suspended on the support frame 3.1 through a corresponding clamping block 3.2, so that the multi-axis robot 2 can pick and place the heads at any time.
[0032] In one or more embodiments, the block 3.2 is U-shaped, with an opening at one end.
[0033] The U-shaped clamping block 3.2 with an opening at one end is designed to facilitate the multi-axis robot 2 to take and place the ultrasonic welding head, and the welding head can enter and exit from the clamping part of the clamping block 3.2 through the opening part.
[0034] In one or more embodiments, the positioning mechanism includes a jig block 4.1 disposed on the soldering station 4, and a positioning groove is formed on the jig block 4. The product is placed in the positioning groove.
[0035] The positioning groove on the fixture block 4.1 enables the product to be quickly positioned after being placed on the welding head, ensuring that the positioned product is in a specified position, making it easier for the subsequent ultrasonic welding head to directly weld the product, thereby improving welding efficiency; at the same time, the slot can prevent the product from being offset, thereby effectively improving welding accuracy.
[0036] In one or more embodiments, the positioning mechanism further comprises a positioning rod 4.2, wherein the positioning rod 4.2 is connected to the driving mechanism, and the positioning rod 4.2 can be pressed against the surface of the product in the positioning groove.
[0037] The positioning rod 4.2 can be pressed on the surface of the product to ensure that the product is fixed in the positioning groove of the positioning block. Since ultrasonic puncture welding needs to transmit amplitude during the welding process, in order to avoid shaking of the product during the welding process, the positioning rod 4.2 is used to press the product.
[0038] In one or more embodiments, the driving mechanism includes a flip plate 4.3, which is rotatably mounted on the welding table 4 via a rotating shaft 4.5, and the left and right sides of the flip plate 4.3 are respectively connected to two propulsion cylinders 4.4, and the positioning rod 4.2 is fixedly mounted on the flip plate 4.3.
[0039] The extension and retraction of the propulsion cylinder 4.4 can drive the flip plate 4.3 to flip around the rotation axis 4.5, so that the positioning column on the flip plate 4.3 moves, ensuring that the positioning column presses the product during welding and the positioning column is separated from the product surface after welding.
[0040] In one or more embodiments, the middle portion of the flip plate 4.3 is hollowed out, and the ultrasonic welding head passes through the hollowed out portion.
[0041] The hollow design of the middle part of the flip plate 4.3 can effectively avoid the ultrasonic welding head, so as to prevent the flip plate 4.3 from blocking the ultrasonic welding head and causing the device to fail to work normally.
[0042] In one or more embodiments, a buffer spring is sleeved on the positioning rod 4.2.
[0043] The buffer spring plays an effective buffering role, reducing the impact force generated when the positioning column contacts the product, avoiding the situation where the product is crushed.
[0044] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. An ultrasonic puncture welding device, comprising a device body, characterized in that: The device body comprises Workbench; A multi-axis robot, wherein a gripper for gripping an ultrasonic welding head is provided at one end of the multi-axis robot; A welding head library, wherein a plurality of ultrasonic welding heads are stored in the welding head library; a soldering station, on which the product is placed; A positioning mechanism is arranged on the welding platform, and the product can be fixed on the welding platform through the positioning mechanism. The robot drives the ultrasonic welding head to move to the product to perform ultrasonic welding on it.
2. The ultrasonic puncture welding equipment according to claim 1, characterized in that: The welding head library comprises a support frame arranged on the workbench, and a clamping block for fixing the ultrasonic welding head is arranged on the top of the support frame.
3. The ultrasonic puncture welding equipment according to claim 2, characterized in that: The card block is U-shaped, and one end is provided with an opening.
4. The ultrasonic puncture welding equipment according to claim 1, characterized in that: The positioning mechanism comprises a jig block arranged on the welding table, the jig block is provided with a positioning groove, and the product is placed in the positioning groove.
5. The ultrasonic puncture welding equipment according to claim 4, characterized in that: The positioning mechanism also includes a positioning rod, which is connected to the driving mechanism and can be pressed on the surface of the product in the positioning groove.
6. The ultrasonic puncture welding equipment according to claim 5, characterized in that: The driving mechanism comprises a flip plate, which is rotatably mounted on the welding platform via a rotating shaft, and the left and right sides of the flip plate are respectively connected to two propulsion cylinders, and the positioning rod is fixedly mounted on the flip plate.
7. The ultrasonic puncture welding equipment according to claim 6, characterized in that: The middle part of the flip plate is hollowed out, and the ultrasonic welding head passes through the hollowed out part.
8. The ultrasonic puncture welding equipment according to claim 5, characterized in that: A buffer spring is sleeved on the positioning rod.