Printer star wheel output clutch assembling equipment
By designing a printer star wheel output clutch assembly equipment containing multiple modules, the stability of oil and parts during the assembly process of star wheel output clutch is solved, automatic assembly and efficient inspection are realized, and assembly efficiency and products are improved. quality.
Patent Information
- Application Number
- CN202421164125.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the assembly process of the star wheel output clutch, there are problems such as too much or too little oil, easy gear drop, incomplete detection and low assembly efficiency.
Designed a printer star wheel output clutch assembly equipment, including a frame, a rotatable right and left rotating platform, multiple modules (such as cam loading module, gear loading module, gasket installation and detection module ), through the coordinated work of these modules, the automatic assembly of the star wheel output clutch components, uniform oil spotting, stable placement and automatic detection of parts.
This equipment can effectively solve the problems of too much or too little oil, easy gear drop, incomplete detection and low assembly efficiency, realize automatic assembly, and improve assembly efficiency and product quality.
Smart Images

Figure CN222449195U_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of printer assembly, and in particular relates to printer star wheel output clutch assembly equipment. Background Art
[0002] At present, in the assembly process of the star gear output clutch, the manual operation process is relatively cumbersome. The specific steps are: apply a small amount of lubricating oil to the cam rotating groove, then use tweezers to clamp the gear and assemble it in the cam rotating groove, apply a small amount of lubricating oil on the gear, and finally cover the gasket. After assembly, manually turn the gear to rotate to detect whether it will get stuck. If the gear rotates smoothly during the process, it is judged to be qualified, otherwise it is defective. In this assembly process, there are problems such as too much or too little oil, small gears that are easy to fall off, incomplete detection, and low assembly efficiency. In order to solve this series of problems, this equipment is specially developed. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a printer star wheel output clutch assembly device, which can complete the assembly of a specified star wheel output clutch and solve the problems of too much or too little oiling during the assembly process, small gears that are easy to fall off, incomplete detection and low assembly efficiency.
[0004] In order to solve the above technical problems, the present invention provides a printer star gear output clutch assembly device, comprising a frame, and a right rotating platform and a left rotating platform installed on the frame and arranged at intervals, wherein a cam feeding module, a cam oiling module 1, a cam oiling module 2, a gear feeding module, a gear detection module, a gasket installation detection module, and a material separation and unloading module are sequentially arranged around the right rotating platform; a gasket feeding module, a gasket oiling module 1, a gasket oiling module 2, and a gasket NG rejection module are sequentially arranged around the left rotating platform; a gasket installation module is straddled above the side where the right rotating platform and the left rotating platform are close to each other, wherein:
[0005] A number of positioning blocks are evenly distributed on the right rotating platform and the left rotating platform for placing and assembling the components of the star wheel output clutch; the right rotating platform and the left rotating platform rotate to send the positioning blocks to each process in turn; the cam feeding module is responsible for placing the star wheel output clutch cam on the positioning block on the right rotating platform;
[0006] The cam oiling module performs oiling on one of the cams placed on the positioning block;
[0007] The second cam oiling module is used for oiling the other cam placed on the positioning block;
[0008] The gear feeding module sucks the gear and assembles it to the cam installation position placed on the positioning block;
[0009] The gasket feeding module is responsible for sucking the star wheel output clutch gasket and placing it on the positioning block on the left rotating platform;
[0010] The gasket oiling module 1 is used for oiling one of the gaskets on the positioning block placed on the left rotating platform;
[0011] The second gasket oiling module is used to oil another gasket on the positioning block placed on the left rotating platform;
[0012] The gasket NG rejection module is used to reject gaskets that fail to meet the oiling requirements;
[0013] The gasket installation module is used to move and install the qualified gasket on the left rotating platform after the oiling treatment to the cam on the right rotating platform where the gear has been installed;
[0014] The gear detection module is used to check whether the star output clutch gear assembly is qualified after the gasket is placed;
[0015] The gasket installation detection module is used to press the gasket into the cam and detect whether the gasket is assembled properly;
[0016] The material sorting and unloading module is used to sort and store the assembled star wheel output clutch finished products.
[0017] Preferably, the cam feeding module, the gear feeding module and the gasket feeding module respectively include a feeding vibration plate, a direct vibration conveying track and a positioning device which are connected in sequence; an adsorption device which can be displaced horizontally and vertically is arranged above the positioning device at the discharge end of the direct vibration conveying track; the feeding vibration plate sends the cam to the direct vibration conveying track, and the direct vibration conveying track sends the cam to the positioning device; the adsorption device moves the corresponding cam, gear or gasket to the corresponding positioning device respectively.
[0018] Preferably, sensors are respectively provided at the feeding end of the straight vibration conveying track and at the positioning device.
[0019] Preferably, a detection camera for detecting whether the gasket is reversed is provided on one side of the feeding vibration plate of the gasket feeding module.
[0020] Preferably, a sensor is provided above the positioning block of the cam feeding module for feeding materials, for detecting whether a cam is placed at the assembly position on the positioning block.
[0021] Preferably, the gasket NG rejection module includes an adsorption device that can be moved horizontally and vertically, a solenoid valve and a gasket NG frame; the adsorption device is responsible for adsorbing all the gaskets on the positioning blocks on the left rotating platform that are judged to be unqualified and moving them to the top of the gasket NG frame, and the solenoid valve controls the air source of the adsorption device to disconnect, so that the adsorbed gaskets fall into the gasket NG frame.
[0022] Preferably, the gasket installation module includes a first adsorption device that can be displaced horizontally and up and down, and a second adsorption device that can be displaced up and down and rotated; the first adsorption device is responsible for moving the gasket on the left rotating platform to above the first adsorption device, and the second adsorption device adsorbs the gasket on the first adsorption device, flips it over and moves downward, and places the adsorbed gasket on the cam on the right rotating platform that has been assembled with gears.
[0023] Preferably, the gear detection module includes a sensor that can be moved up and down, and the sensor detects whether the gear is assembled properly.
[0024] Preferably, the gasket installation detection module includes a sensing head that can be moved up and down, the sensing head corresponds to the gasket setting on the positioning block, the sensing head can be moved downward to press the gasket into the cam, and detect whether the gasket is assembled in place.
[0025] Preferably, the material dividing and unloading module includes a clamping cylinder that can be displaced horizontally and vertically, a hopper, an OK hopper and an NG hopper that can be displaced horizontally, an OK collecting container, and an NG collecting container; the clamping cylinder is responsible for clamping the finished products assembled on the positioning block on the right rotating platform and placing them into the hopper, and the finished products in the hopper are placed into the corresponding OK collecting container and NG collecting container through the horizontally displaceable OK hopper and NG hopper according to the judgment results of whether they are qualified.
[0026] The printer star wheel output clutch assembly device of the present invention can complete the assembly work of the designated star wheel output clutch, the oil is evenly applied, the parts are not easy to fall off, automatic detection is realized, and the assembly efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the structure of the star gear output clutch assembly equipment from a top view.
[0028] Figure 2 This is a schematic diagram of the three-dimensional structure of the star gear output clutch assembly equipment.
[0029] Figure 3 Schematic diagram of the module structure for the right turntable assembly.
[0030] Figure 4 This is a schematic diagram of the right turntable assembly module structure and a partial enlarged view.
[0031] Figure 5 Schematic diagram of the camera detection structure of the right turntable assembly module.
[0032] Figure 6 It is a schematic diagram of the structure of the cam feeding module relative to the rotating platform.
[0033] Figure 7 This is a schematic diagram of the cam feeding module structure.
[0034] Figure 8 It is a schematic diagram of the structure of the cam oiling module relative to the rotating platform.
[0035] Fig. 9 This is a schematic diagram of the cam oil-pointing module structure.
[0036] Fig.10 It is a schematic diagram of the structure of the gear feeding module relative to the rotating platform.
[0037] Fig.11 This is a schematic diagram of the gear feeding module structure.
[0038] Fig.12 This is a schematic diagram of the gear feeding module structure.
[0039] Fig.13 This is a schematic diagram of the left turntable assembly module structure.
[0040] Fig.14 It is a schematic diagram of the structure of the gasket feeding module relative to the rotating platform.
[0041] Fig.15 This is a schematic diagram of the gasket feeding module structure.
[0042] Fig.16 Schematic diagram of the camera detection structure next to the gasket feeding module.
[0043] Fig.17 This is a schematic diagram of the gasket NG removal module structure.
[0044] Fig.18 It is a schematic diagram of the structure of the gasket installation module relative to the rotating platform.
[0045] Fig.19 Schematic diagram of the gasket installation module structure.
[0046] Fig. 20 It is a schematic diagram of the structure of the gear detection module relative to the rotating platform.
[0047] Fig.21 This is a schematic diagram of the gear detection module structure.
[0048] Fig. 22Schematic diagram of the structure of the gasket installation detection module relative to the rotating platform.
[0049] Fig.23 This is a schematic diagram of the gasket installation detection module structure.
[0050] Fig.24 It is a schematic diagram of the structure of the material separation and unloading modules relative to the rotating platform.
[0051] Fig.25 It is a schematic diagram of the structure of the material separation and unloading module. DETAILED DESCRIPTION
[0052] With respect to the above technical solution, preferred embodiments are now cited and specifically described in conjunction with drawings.
[0053] The printer star gear output clutch assembly device of the present invention comprises a frame 1, a right turntable assembly module 5, a cam feeding module 2, a cam oiling module 1 3, a cam oiling module 2 4, a gear feeding module 6, a gasket installation module 12, a gear detection module 13, a gasket installation detection module 14, a material separation and unloading module 15, a left turntable assembly module 9, a gasket feeding module 7, a gasket oiling module 1 8, a gasket oiling module 2 10 and a gasket NG rejection module 11, see Figure 1 to Figure 2 ,in:
[0054] Right turntable assembly module 5, see Figures 3 to 5, its bottom plate 20 and bottom plate 21 can be regarded as a whole bottom plate, as the bottom plate of the frame. The right turntable assembly module 5 is installed on the bottom plate of the frame. The right turntable assembly module 5 mainly includes a lower base block 22, a support plate 23, an upper base block 24, a cam indexer 25, a rotating platform 27, a right positioning block 26, a detection mounting plate 28, a detection bottom plate 29, a detection reinforcement rib 30, a detection vertical plate 31, a mounting plate 32, a visual lower mounting block 34, a visual vertical plate 35, a visual reinforcement rib 36, a light source mounting block 37, a light source 38, a light source mounting plate 39, a camera mounting block 40 and a camera 41. The lower base block 22, the support plate 23, and the upper base block 24 form a support frame, the lower base block 22 is installed on the bottom plate of the frame, the cam indexer 25 is installed on the upper base block 24, the rotating platform 27 is installed on the cam indexer 25, and a plurality of right positioning blocks 26 are evenly spaced on the rotating platform 27. A detection mounting plate 28 is fixedly installed at the center of the rotating platform, and the rotating platform 27 rotates relative to the detection mounting plate 28. A detection bottom plate 29, a detection reinforcement rib 30, and a detection vertical plate 31 are installed on the detection mounting plate 28, a mounting plate 32 is installed on the detection vertical plate 31, and a sensor 33 is installed on the mounting plate 32. The sensor 33 is used to detect whether there is a cam on the right positioning block 26. A visual lower mounting block 34 is installed on one side of the rotating platform 27, and a visual vertical plate 35 and a visual reinforcement rib 36 are installed on the visual lower mounting block 34. A camera mounting block 40 and a light source mounting plate 39 are installed in sequence from top to bottom on the upper part of the visual vertical plate 35 near the rotating platform 27. A camera 41 is installed on the camera mounting block 40, a light source mounting block 37 is installed on the light source mounting plate 39, and a light source 38 is installed on the light source mounting block 37. The camera 41 can pass through the light source mounting plate 39 to take pictures of the right positioning block 26 to check whether the cam point oil on the right positioning block 26 meets the standard.
[0055] During operation, along with the start-up of the cam indexer 25, the rotating platform will rotate in sequence with each workstation, and then drive the right positioning block 26 thereon to rotate together, so as to achieve the purpose of sequential assembly, but the detection mounting plate 28 therein maintains the installation position and does not rotate with the rotating platform; when the cam indexer 25 rotates, the positioning sensor 33 detects and positions the right positioning block 26 of the rotating platform, and the camera 41 detects whether the cam point oil on the right positioning block 26 meets the standard.
[0056] Cam feeding module 2, see Figure 6 to Figure 7, installed above the base plate 21, the cam feeding module 2 consists of a vibration plate 42, a vibration plate upper bracket 43, a vibration plate controller 44, a vibration plate lower bracket 45, a direct vibration 52, a direct vibration track 53, a direct vibration track cover 54, two optical fiber mounting blocks 55, two optical fiber sensors 56, an assembly mounting support block 57, an assembly mounting block 58, a slide cylinder 59, a vacuum generator mounting block 60, a vacuum generator 61, a slide cylinder 62, a suction head connector 63, a suction head transfer connector 64, a suction head fixing block 65, a suction head 66, a cam guide fixture 67, a cam positioning block 69, a cam fixing block 70, and two outlet optical fiber sensors 74.
[0057] A straight vibration 52 is installed on the bottom plate 21, and a straight vibration track 53 and a straight vibration track cover plate 54 are installed on the straight vibration 52. Two optical fiber mounting blocks 55 are installed on the feeding end of the straight vibration track 53, and two optical fiber sensors 56 are installed on the two optical fiber mounting blocks 55, which are used to detect that the sensing cam enters the straight vibration track 53 and start the straight vibration. On one side of the feeding end of the straight vibration track 53, a vibration disk 42, a vibration disk upper bracket 43, a vibration disk controller 44, and a vibration disk lower bracket 45 are installed from top to bottom in sequence, and the discharge end of the vibration disk 42 is docked with the feed end of the straight vibration track 53. A cam guide fixture 67, a cam positioning block 69, and a cam fixing block 70 are installed at the discharge end of the straight vibration track 53. The cam fixing block 70 is used to fix the cam positioning block 69, and the cam guide fixture 67 is used to transport the cam at the discharge end of the straight vibration track 53 to the cam positioning block 69. An outlet optical fiber 74 is installed at the cam positioning block 69 to sense whether the cam has completely reached the cam positioning block 69.
[0058] An assembly support block 57 and an assembly support block 58 are installed on one side of the straight vibration track 53, and a slide cylinder 59 for controlling horizontal movement is installed on the assembly support block 58. A vacuum generator mounting block 60 and a vacuum generator 61 are installed on the assembly support block 58 on one side of the slide cylinder 59. A slide cylinder 62 for controlling lifting is installed on the slide cylinder 59, and a suction head connector 63, a suction head transfer connector 64, a suction head fixing block 65, and a suction head 66 are installed on the slide cylinder 62. The assembly support block 57, the assembly support block 58, the slide cylinder 59, the vacuum generator mounting block 60, the vacuum generator 61, the slide cylinder 62, the suction head connector 63, the suction head transfer connector 64, the suction head fixing block 65, and the suction head 66 form an adsorption device.
[0059] Its working principle is as follows: the vibration plate 44 conveys the cam into the straight vibration track 53, and the optical fiber sensor 56 triggers the movement of the straight vibration 52 after sensing, and then conveys the cam in the straight vibration guide rail 53 to the inside of the cam positioning block 69 through the cam guide fixture 67, and positions the cam through the cam fixing block 70. After the cam is fully in place, the outlet optical fiber 74 is triggered, and the slide cylinder 62 operates, so that the suction head fixing block 65 drives the suction head 66 to move downward, and moves to the cam positioning block 69 to adsorb the cam. After adsorption, the slide cylinder 62 moves up, and the cylinder 59 moves horizontally to the top of the right positioning block 26. The slide cylinder 62 moves downward, and finally places the cam in the right positioning block 26, thus completing the cam loading process. Two cams can be placed on one right positioning block 26.
[0060] Cam oiling module 3, see Figures 8 to 9 , installed above the bottom plate 21, located on one side of the rotating platform 27. The components of the cam oiling module 4 include a mounting base 76, a supporting base 77, a slide cylinder 78, a cylinder connecting plate 80, a slide cylinder 81, a cylinder fixing plate 82, a fixed top plate 83, an oil pipe 84, a fixing block 85, an oil pipe joint 86, an oil inlet connecting block 87, an oiling mounting bracket 88, and a mounting vertical plate 91.
[0061] The bottom plate 21 is provided with a mounting base 76, a supporting base 77, and a mounting vertical plate 91. A fixed top plate 83 is mounted on the top of the mounting vertical plate 91, and a cylinder fixing plate 82 is mounted on the side of the mounting vertical plate 91 facing the rotating platform 27, and a slide cylinder 81 for controlling lifting is mounted on the cylinder fixing plate 82. A cylinder connecting plate 80 is mounted on the slide cylinder 81, and a slide cylinder 78 for controlling horizontal displacement is mounted on the cylinder connecting plate 80. Three oil pipes 84 are respectively mounted on the slide cylinder 78 through oiling mounting brackets 88, and a servo motor 92 is connected to one side of each oil pipe 84 through an oil inlet connecting block 87, and each set of oil pipes 84 and servo motor 92 is fixed by a fixing block 85.
[0062] When the turntable 27 rotates the right positioning block 26 to the oil-dotting module, the slide cylinder 81 is activated, causing the oil pipe 84 and the servo motor 92 to move downward as a whole. After moving downward for a certain distance, the slide cylinder 78 is activated, driving the oil pipe 84 and the servo motor 92 to move horizontally as a whole to above the right positioning block 26. At the same time, the slide cylinder 81 continues to operate, causing the oil pipe 84 and the servo motor 92 to move downward as a whole to above the right positioning block 26 where the cam is placed, so that the oil-dotting outlet of the oil pipe is located above the cam oil-dotting groove. When it contacts the cam oil-dotting groove, oil-dotting begins. After the oil-dotting is completed, each workstation returns to its original position, thereby completing the cam oil-dotting process.
[0063] The cam oiling module 2 4 is arranged adjacent to the cam oiling module 1 3 , and has the same structure and the same operating principle as the cam oiling module 1 4 , and performs oiling on the cam oiling groove placed on the right positioning block 26 .
[0064] Gear feeding module 6, see Figures 10 to 12 , installed above the bottom plate 21, the components include a vibration disk 123, a vibration disk base 124, a slide cylinder 126, a cylinder fixing plate 127, a slide cylinder 128, a vacuum generator 129, a gear grabbing plate 130, a gear direct vibration upper cover 131, a gear positioning block 132, a gear direct vibration track 133, an export optical fiber 134, a gear export mounting plate 135, a gear export reinforcement rib 136, a gear assembly bottom plate 137, a direct vibration 141, a slide cylinder 143, an optical fiber sensor 144, a gear assembly mounting plate 145, a gear assembly reinforcement rib 146, and a gear adsorption block 147.
[0065] A vibration disk base 124 and a vibration disk 123 are installed on the bottom plate 21. A gear assembly bottom plate 137 is installed on the bottom plate 21 on one side of the vibration disk 123, a direct vibration 141 is installed on the gear assembly bottom plate 137, and a gear direct vibration track 133 and a gear direct vibration upper cover 131 are installed on the direct vibration 141. The feeding end of the gear direct vibration track 133 is docked with the discharging end of the vibration disk 123, and a gear positioning block 132 is provided at the discharging end. A gear outlet mounting plate 135 and a gear outlet reinforcing rib 136 are installed on the gear assembly bottom plate 137 at the discharging end of the gear direct vibration track 133 on the direct vibration side, a slide cylinder 143 for controlling lifting is installed on the gear outlet mounting plate 135, a gear positioning block 132 is installed on the slide cylinder 143, and a gear outlet optical fiber sensor 134 is installed at the discharging end of the gear direct vibration track 133. A gear inlet optical fiber sensor 144 is arranged at the feeding end of the gear direct vibration track 133. The number of the gear inlet optical fiber sensor 144 and the gear outlet optical fiber sensor 134 are both 6. The gear inlet optical fiber sensor 144 is used to sense the gear entering the gear direct vibration track 133 to start the direct vibration. The gear inlet optical fiber sensor 134 is used to detect whether the gear reaches the position of the gear positioning block 132, and is used to start the slide cylinder 143.
[0066] A gear assembly mounting plate 145 and a gear assembly reinforcement rib 146 are installed on the gear assembly base plate 137 on one side of the gear straight vibration track 133; a slide cylinder 126 for controlling horizontal displacement is arranged on the gear assembly mounting plate 145, a cylinder fixing plate 127 is installed on the slide cylinder 126, a slide cylinder 128 for controlling lifting is arranged on the cylinder fixing plate 127, a gear grabbing plate 130 is installed on the slide cylinder 128, a vacuum generator 129 is arranged on the gear grabbing plate 130, and a gear adsorption block 147 is installed thereunder.
[0067] Its working principle is as follows: the vibration disk 123 transports the gear to the gear direct vibration track 133, and the gear inlet optical fiber sensor 144 triggers the direct vibration 141 movement after sensing, and then transports the gear in the gear direct vibration track 133 to the inside of the gear positioning block 132. After it is fully in place, the gear inlet optical fiber sensor 134 is triggered, and then the slide cylinder 143 operates to move the gear positioning block 132 upward, and the slide cylinder 128 operates to drive the gear grabbing plate 130 to drive the gear adsorption block 147 to move downward, and adsorb the gear after moving to the adsorption position of the gear positioning block 132. After adsorption, the gear grabbing plate 130 moves up, and the slide cylinder 126 operates to move the cylinder fixing plate 127 forward as a whole, so that the cylinder fixing plate 127 is located above the right positioning block 26, and the slide cylinder 128 moves downward, and finally the gear is placed on the cam installed in the right positioning block 26, thereby completing the gear loading process.
[0068] Left turntable assembly module 9, see Fig.13 The bottom plates 20 and 21 can be regarded as a whole bottom plate, which is installed on the frame bottom plate 20 as a whole. Its components include a rotating platform 148, a visual mounting bottom plate 207, a visual mounting vertical plate 208, a visual mounting reinforcement rib 209, a strip light source 210, a strip light source mounting block 211, a strip light source mounting plate 212, a camera 213, a camera mounting block 214, a photoelectric sensor fixing block 215, a sensor 216, a photoelectric sensor mounting vertical plate 217, a photoelectric sensor mounting reinforcement rib 218, a photoelectric sensor mounting bottom plate 219, a cam indexer 220, an upper base block 221, a support plate 222, a lower base block 223, and a left positioning block 224.
[0069] A lower base block 223 is mounted on the bottom plate 20, a support plate 222, an upper base block 221, and a cam indexer 220 are mounted on the lower base block 223, and a left rotating platform 148 is mounted on the cam indexer 220. A plurality of left positioning blocks 224 are evenly spaced on the rotating platform 148, and two gaskets can be placed on the left positioning block 224.
[0070] A photoelectric sensor fixing block 215, a sensor 216, a photoelectric sensor mounting vertical plate 217, a photoelectric sensor mounting reinforcing rib 218, and a photoelectric sensor mounting bottom plate 219 are sequentially installed from top to bottom on one side of the rotating platform 148. The sensor 216 is used to detect whether the gasket loading on the left positioning block 224 is missing.
[0071] On the other side of the rotating platform 148 , from bottom to top, there are a visual mounting base plate 207 , a visual mounting vertical plate 208 , a visual mounting reinforcement rib 209 , a strip light source 210 , four strip light source mounting blocks 211 , a strip light source mounting plate 212 , a camera 213 for detecting oiling conditions, and a camera mounting block 214 .
[0072] During operation, along with the start-up of the cam indexer 220, the rotating platform 148 will rotate in sequence with each workstation, and then drive the left positioning block 224 thereon to rotate together, so as to achieve the purpose of sequential assembly; the visual installation base plate 207 is connected to the base plate 20, and when the cam indexer 220 rotates, the camera 213 detects whether the oil point of the gasket on the left positioning block 224 meets the standard; the photoelectric sensor installation base plate 219 is connected to the base plate 20, and when the cam indexer 220 rotates, the sensor 216 detects whether the gasket on the left positioning block 224 has been moved to the rotating platform 27 on the right.
[0073] Gasket feeding module 7, see Figures 14 to 16 The main body is installed above the bottom plate 20, and the components include a vibration plate 225, a vibration plate external camera axis fixing seat 230, a linear guide rod 231, a vibration plate external camera axis fixing block 232, a different hole bracket 233, a linear guide rod 234, a camera sensor mounting block 235, a camera sensor mounting 236, a sensor 237, a camera 238, a straight vibration 247, a slide cylinder 248, a cylinder fixing plate 249, a gasket straight vibration track 251, a gasket straight vibration upper cover 252, a gasket straight vibration track retaining edge 253, an optical fiber sensor 254, a slide cylinder 255, a vacuum generator 256, a slide cylinder 257, a cylinder assembly reinforcement rib 258, a cylinder assembly mounting plate 259, a cylinder assembly mounting top plate 260, a gasket grab plate 262, a suction head 263, a gasket installation positioning block 264, and an optical fiber sensor (250, 266).
[0074] A vibration disk 225 is provided on one side of the bottom plate 20, and the discharge end of the vibration disk 225 is docked with the feed end of the gasket straight vibration track 251. A gasket straight vibration upper cover 252 is provided on the gasket straight vibration track 251, and gasket straight vibration track retaining edges 253 are provided on both sides of the gasket straight vibration track 251. An optical fiber sensor 254 is provided at the feed end of the gasket straight vibration track 251, which is used to sense the start of direct vibration after the gasket enters the gasket straight vibration track 251. Two gasket installation positioning blocks 264 are installed in sequence at the discharge end of the gasket straight vibration track 251, and the gasket installation positioning block 264 close to the discharge end of the gasket straight vibration track 251 is installed on the slide cylinder 248 that controls the horizontal displacement. Optical fiber sensors (250, 266) are respectively arranged at the positions of the two gasket installation positioning blocks 264. The optical fiber sensor 266 is used to detect whether the gasket is transported from the gasket straight vibration track 251 to the gasket installation positioning block 264, and the optical fiber sensor 250 is used to detect whether the gasket is placed on the outer gasket installation positioning block 264 by the suction head. Two gasket placement structures are arranged on the gasket installation positioning block 264. The gasket straight vibration track 251 discharges one gasket at a time and directly enters one gasket placement structure on the gasket installation positioning block 264. The slide cylinder 248 moves horizontally, so that the other gasket placement structure of the gasket installation positioning block 264 docks with the discharge end of the gasket straight vibration track 251, so that gaskets are placed on both gasket placement structures on the gasket installation positioning block 264.
[0075] A slide cylinder 257 for controlling horizontal movement is arranged on one side of the gasket straight vibration track 251, and a cylinder assembly mounting plate 259, a cylinder assembly mounting top plate 260, and a cylinder assembly reinforcing rib 258 are installed on the slide cylinder 257. A slide cylinder 255 for controlling lifting movement is installed on the cylinder assembly mounting plate 259, and a vacuum generator 256 and a gasket grabbing plate 262 are installed on the slide cylinder 255. Four suction heads 263 are installed under the gasket grabbing plate 262, and the four suction heads 263 respectively and simultaneously absorb four gaskets on two gasket mounting positioning blocks 264.
[0076] On one side of the vibration disk 225, there are arranged in sequence from bottom to top a vibration disk external camera axis fixing seat 230, a linear guide rod 231, a vibration disk external camera axis fixing block 232, a different-hole bracket 233, and a linear guide rod 234; a camera sensor mounting block 235 and a camera sensor mounting block 236 are installed on the linear guide rod 234, and a sensor 237 and a camera 238 are installed on the camera sensor mounting block (235, 236). The sensor 237 is used to detect whether the gasket vibration disk has received material, and the camera 238 is used to detect whether the gasket loaded on the vibration disk is reversed.
[0077] Its working principle is as follows: before the vibration plate 225 conveys the gasket to the gasket straight vibration track 251, the camera 238 detects whether the gasket is reversed. If there is reversed, it stops and takes out the reversed gasket. After the gasket enters the gasket straight vibration track 251, the optical fiber sensor 254 triggers the movement of the direct vibration 247 after sensing, and then conveys the gasket in the gasket straight vibration track 251 to the inside of the gasket installation positioning block 264. After it is fully in place, the optical fiber sensor 266 is triggered, and the slide cylinder 248 operates to move the gasket installation positioning block 264, and the gasket in the gasket straight vibration track 251 is conveyed to the inside of the gasket installation positioning block 264 on the other side, and the slide cylinder 248 returns to the origin; the slide cylinder 255 operates and moves down to the gasket. After the positioning block 264 is installed at the adsorption position, the suction head adsorbs the gasket, the slide cylinder 255 moves up, and the slide cylinder 257 operates horizontally to the outside. The gasket adsorbed by the suction head 263 moves to the top of the gasket installation positioning block 264 and the top of the left positioning block 224. The slide cylinder 255 operates and moves down to place the gasket on the outer gasket installation positioning block 264 and the left positioning block 224 respectively. The slide cylinder 255 moves up and returns to the origin, and the slide cylinder 257 moves back to the origin to complete the gasket loading action.
[0078] The structure of the gasket oiling module 1 8 and the gasket oiling module 2 10 is basically the same as that of the cam oiling module 1 3, and the oil pipe and the servo motor can be moved up and down and horizontally to adjust the oiling position and oil the gasket. Therefore, the structure of the gasket oiling module 1 8 and the gasket oiling module 2 10 refers to the structure of the cam oiling module 1 3.
[0079] Gasket NG removal module 11, see Fig.17 , which is installed as a whole above the bottom plate 20, and its components include: sensor bracket 318, finished product discharging installation bottom plate 319, sensor 320, finished product discharging installation reinforcement rib 321, finished product discharging installation vertical plate 322, slide cylinder 323, bracket 324, solenoid valve 325, cylinder mounting plate 326, slide cylinder 327, finished product handling mounting plate 328, NG suction head 329, gasket NG frame 330, and NG frame fixing block 331.
[0080] The mounting bracket is formed by the finished product discharging mounting bottom plate 319, the finished product discharging mounting reinforcing rib 321, and the finished product discharging mounting vertical plate 322. A slide cylinder 323 capable of controlling horizontal displacement is mounted on the finished product discharging mounting vertical plate 322, a bracket 324 is mounted on the slide cylinder 323, and a solenoid valve 325 is mounted on the bracket 324. A cylinder mounting plate 326 is also mounted on the slide cylinder 323, a slide cylinder 327 for controlling lifting movement is mounted on the cylinder mounting plate 326, a finished product transport mounting plate 328 is mounted on the slide cylinder 327, and an NG suction head 329 is mounted on the finished product transport mounting plate 328. A gasket NG frame 330 is provided below the NG suction head 329, and the gasket NG frame 330 is positioned by an NG frame fixing block 331. A sensor bracket 318 is installed on one side of the gasket NG frame 330 , and a sensor 320 is installed on the sensor bracket 318 . The sensor 320 is used to detect whether the gasket NG frame 330 is placed.
[0081] Its working principle is: when the rotating platform 148 rotates the left positioning block 224 to the gasket NG rejection module position, when the detection result is NG, the slide cylinder 323 is activated, and the NG suction head 329 moves horizontally to the top of the left positioning block 224, the slide cylinder 327 is activated, and moves down to the adsorption position to adsorb the gasket, the slide cylinder 327 returns to the origin, the slide cylinder 323 returns to the origin, the slide cylinder 327 is activated, and moves down to the top of the gasket NG frame 330, and is controlled by the solenoid valve 325 to disconnect the air source, the gasket falls into the gasket NG frame 330, and the slide cylinder 327 returns to the origin; when the detection result is OK, the slide cylinder and the solenoid valve do not activate, waiting for the rotating platform 148 to rotate, and the gasket installation detection process is completed.
[0082] Gasket installation module 12, see Figure 18 to Figure 19 , installed above the base plate 21 and the base plate 20, the components include cylinder pad 150, slide cylinder 151, gasket mounting cylinder plate 152, vacuum generator 153, gasket mounting reinforcement rib 154, gasket rotating shaft 155, gasket rotating bearing plate 156, gasket rotating fixed base plate 157, slide cylinder 158, gasket mechanism support plate 159, gasket mounting large base plate 160, slide cylinder 161, vacuum generator 162, gasket motor mounting plate 163, synchronous wheel 164, synchronous belt 165, synchronous wheel 166, stepping motor 167, right positioning block 26, suction head mounting plate 169, gasket flip suction head 170.
[0083] Above the bottom plate 21 and the bottom plate 20 at the shortest distance between the rotating platform 148 and the rotating platform 27, a cylinder pad 150, a slide cylinder 151, a gasket installation cylinder plate 152, a vacuum generator 153, a gasket installation reinforcement rib 154, a gasket mechanism support plate 159, and a gasket installation large bottom plate 160 are installed from top to bottom. The slide cylinder 151 is used to control horizontal movement. A slide cylinder 161 for controlling lifting is installed on the slide cylinder 151, and a vacuum generator 162 and a gasket suction head are installed on the slide cylinder 161.
[0084] A slide cylinder 158 for controlling the lifting is installed on the gasket mechanism support plate 159 , a gasket rotating fixed base plate 157 and a gasket rotating bearing plate 156 are installed on the slide cylinder 158 , and a gasket rotating shaft 155 is installed on the gasket rotating bearing plate 156 .
[0085] A gasket motor mounting plate 163 is also mounted on the gasket mechanism support plate 159, and a stepper motor 167 is mounted on the gasket motor mounting plate 163. The stepper motor 167 is connected to the gasket rotating shaft 155 through synchronous wheels (164, 166) and a synchronous belt 165, and drives the gasket rotating shaft 155 to rotate through the stepper motor and the synchronous belt.
[0086] A suction head mounting plate 169 is mounted on the gasket rotating shaft 155, and a gasket flip suction head 170 is mounted on the suction head mounting plate 169. The suction head mounting plate 169 and the gasket flip suction head 170 will flip along with the gasket rotating shaft 155, and along with the flip of the gasket rotating shaft 155, the gasket flip suction head 170 can be located below the suction head mounted on the slide cylinder 161 and above the right positioning block 26. When located below the suction head mounted on the slide cylinder 161, the gasket flip suction head 170 faces the suction head mounted on the slide cylinder 161, and when located above the right positioning block 26, the gasket flip suction head 170 faces the right positioning block 26.
[0087] Its action principle is as follows: when the left rotating platform 148 rotates the left positioning block 224 to the gasket installation module 12, and the right rotating platform 27 also rotates the right positioning block 26 to the gasket installation module 12, the slide cylinder 151 is actuated, driving the slide cylinder 161 and the suction head installed thereon to move horizontally together and move to the top of the left positioning block 224. The slide cylinder 161 is actuated, and after moving down to the adsorption position of the left positioning block 224, the gasket on the left positioning block is adsorbed. The slide cylinder 161 moves up, and the slide cylinder 151 returns to the origin. The slide cylinder 158 is actuated, and after moving up a certain distance, the synchronous wheel 166 on the stepping motor 167 drives the synchronous wheel 164 to move through the synchronous belt 165, so that the gasket rotating shaft 155 The connected suction head mounting plate 169 and the gasket flip suction head 170 are flipped, the slide cylinder 151 is actuated and moved to the top of the suction head mounting plate 169 and the gasket flip suction head 170 connected to the gasket rotating shaft 155, the slide cylinder 161 moves down to the placement position and places the gasket on the gasket flip suction head 170, the gasket flip suction head 170 sucks the gasket, the slide cylinder 161 moves up, the synchronous wheel 166 on the stepper motor 167 drives the synchronous wheel 164 to move through the synchronous belt 165, so that the gasket flip suction head 170 installed on the gasket rotating shaft 155 is flipped, the slide cylinder 158 is actuated, and after moving down to the top of the cam in the right positioning block 26, the gasket is placed on the cam. After completion, each station returns to its original position, and the gear loading process is completed.
[0088] Gear detection module 13, see Figure 20 to Figure 21 , which is installed as a whole above the bottom plate 21, and the components from bottom to top are: photoelectric sensor mounting plate 171, photoelectric sensor mounting vertical plate 172, photoelectric sensor reinforcement rib 173, slide cylinder 174, cylinder mounting block 175, sensor fixing plate 176, sensor 177. The slide cylinder 174 is installed on the top of the photoelectric sensor mounting vertical plate 172 and the photoelectric sensor reinforcement rib 173, the cylinder mounting block 175 is installed on the slide cylinder 174, the sensor fixing plate 176 is installed on the cylinder mounting block 175, and the sensor 177 is installed on the sensor fixing plate 176.
[0089] Its working principle is: when the rotating platform 27 rotates the right positioning block 26 to the position of the gear detection module 13, the sensor 177 will automatically detect whether there is a gear. The detection principle is to use the sensor to emit rays to the size of the protrusion of the gear to judge the gear situation, detect the result, record it and give feedback. The slide cylinder 174 moves horizontally, so that the cylinder mounting block 175 moves as a whole, driving the sensor 177 to move, detect the gear on another cam on the right positioning block, detect the result, record it and give feedback, and the gear detection process is completed.
[0090] Gasket installation detection module 14, see Figure 22 to Figure 23, which is installed as a whole above the base plate 21, and its components include: a cylinder mounting plate 178, a cylinder mounting vertical plate 180, a cylinder reinforcement rib 179, a slide cylinder 181, a sensor mounting plate 182, a high-precision displacement sensor 183, a sensor head 184, and a right positioning block 185.
[0091] A cylinder mounting plate 178 is installed on the base plate 21, and a cylinder mounting vertical plate 179 and a cylinder reinforcement rib 180 are installed on the cylinder mounting plate 178; a slide cylinder 181 for controlling the lifting movement is installed on one side of the top of the cylinder mounting vertical plate 180, a sensor mounting plate 182 is installed on the slide cylinder 181, a high-precision displacement sensor 183 is installed on the sensor mounting plate 182, and a sensing head 184 is installed on the high-precision displacement sensor 183, and the sensing head 184 is located above the rotating platform 27.
[0092] The principle is as follows: when the rotating platform 27 rotates the right positioning block 26 to the gasket installation detection position, the slide cylinder 181 moves downward, causing the sensor mounting plate 182 to move as a whole, and the sensing head 184 presses the gasket placed on the cam into the cam, and begins to calculate the height of the entire product. After the results are detected and recorded and feedback is completed, each workstation returns to its original position, thereby completing the gasket installation detection process.
[0093] Material separation and unloading module 15, see Figure 24 to Figure 25 , installed above the bottom plate 21, the components include: NG frame fixing strip 186, storage detection bracket 187, finished product discharge mounting bottom plate 188, hopper support plate 189, sensor 190, hopper 191, right positioning block 26, gripper cylinder 193, gripper cylinder fixing block 194, finished product handling mounting plate 195, slide cylinder 196, cylinder mounting plate 198, slide cylinder 199, finished product handling cylinder mounting plate 200, OK hopper 202, finished product handling reinforcement rib 203, NG bucket 204, slide cylinder 205, NG storage bin 206, blanking plate 207, finished product placement box 208.
[0094] A finished product transport cylinder mounting plate 200 and a finished product transport reinforcing rib 203 are installed above the bottom plate 21. A slide cylinder 199 for controlling horizontal movement is installed on the top of the finished product transport cylinder mounting plate 200, a cylinder mounting plate 198 is installed on the slide cylinder 199, a slide cylinder 196 for controlling lifting movement is installed on the cylinder mounting plate 198, a finished product transport mounting plate 195 is installed on the slide cylinder 196, a clamping cylinder fixing block 194 is installed on the finished product transport mounting plate 195, and a clamping cylinder 193 is installed on the clamping cylinder fixing block 194.
[0095] An NG storage bin 206 is placed on the bottom plate 21 on one side of the finished product transport cylinder mounting plate 200 , and an NG frame fixing strip 186 is provided on one side of the bottom of the NG storage bin 206 for positioning the NG storage bin 206 .
[0096] A finished product discharge mounting bottom plate 188 is installed on the bottom plate 21 on one side of the NG storage bin 206 , a hopper support plate 189 is installed on the finished product discharge mounting bottom plate 188 , and a hopper 191 is installed on the hopper support plate 189 .
[0097] A slide cylinder 205 for controlling horizontal movement is installed on the hopper support plate 189 below the hopper 191, an OK hopper 202 and an NG barrel 204 are installed on the slide cylinder 205, an NG storage bin 206 is provided below one side of the NG barrel 204, a blanking plate 207 is provided on the bottom plate 21 below one side of the OK hopper 202, and a finished product placement box 208 is provided below the bottom plate 21. When the slide cylinder 205 is at the origin position, its blanking channel is hopper 191-OK hopper 202-blanking plate 207-finished product placement box 208. Only when the product is NG, the slide cylinder 205 is actuated to change the blanking channel to hopper 191-NG barrel 204-NG storage bin 206.
[0098] A storage detection bracket 187 is installed on one side of the finished product discharge installation base plate 188 and the NG storage bin 206, and a sensor 190 is installed on the storage detection bracket 187. The sensor 190 detects whether the NG storage bin 206 is placed.
[0099] The principle is as follows: when the rotating platform 27 rotates the right positioning block 26 to the material dispensing and unloading position, the slide cylinder 199 moves horizontally, pushing the slide cylinder 196 and the clamping claw cylinder 193 toward the right positioning block 26, so that the clamping claw cylinder 193 moves to the top of the right positioning block 26, and then the slide cylinder 196 moves downward, so that the clamping claw cylinder 193 moves downward. When it reaches the grasping position, the clamping claw cylinder 193 moves, driving the clamping claw to move closer to the middle, and the finished product is formed. The finished product is clamped, and after clamping, the slide cylinder 196 moves upward, and the slide cylinder 199 returns to the origin. After reaching the drop position, the clamping claw cylinder 193 is released, and the finished product falls into the hopper 191. If the finished product is NG, the slide cylinder 205 moves horizontally, and the finished product channel is hopper 191-NG bucket 204-NG storage bin 206. If the finished product is good, its channel is hopper 191-OK hopper 202-dropping plate 207-finished product placement box 208. From then on, a set of assembly processes for the entire equipment is completed. After that, you only need to wait for the display screen or the three-color light above the rack to prompt that the NG storage bin 206 or the finished product placement box 208 is full, and then manually replace the placement box or add materials.
[0100] The workflow of the present invention is:
[0101] 1) Turn on the power switch, press the operation screen or the start button, place the components of the star wheel output clutch in each vibration disk, the vibration disk 44 transports the cam to the straight vibration track 53, the optical fiber sensor 56 triggers the movement of the straight vibration 52 after sensing, and then transports the cam in the straight vibration guide rail 53 to the inside of the guide block 69. After it is fully in place, the outlet optical fiber sensor 74 is triggered, and the slide cylinder 62 operates, so that the suction head fixing block 65 drives the suction head 66 to move downward, and the cam is adsorbed after moving to the adsorption position. After adsorption, the slide cylinder 62 moves up, and the cylinder 75 moves, with the slide cylinder mounting block 73 moving forward as a whole, so that the slide cylinder mounting block 73 is located above the right positioning block 26, and the slide cylinder 62 moves downward, and finally the cam is placed in the right positioning block 26, thus completing the cam loading process.
[0102] 2) When the rotating platform 27 rotates the right-side positioning block 26 to the cam oiling module 3, the slide cylinder 81 is activated, causing the oil pipe and the servo motor to move downward as a whole. After moving downward for a certain distance, the slide cylinder 78 is activated, causing the oiling outlet of the oil pipe to be located at the oiling position above the right-side positioning block 26. The slide cylinder 81 continues to operate, causing the oil pipe and the servo motor to move downward as a whole to the top of the cam oiling groove, contact the cam oiling groove and start oiling. After one of the cams is oiled, each station returns to its original position.
[0103] 3) When the rotating platform 27 rotates the right positioning block 26 to the second cam oiling module 4, the slide cylinder 107 is activated to move the dispensing valve downward as a whole. After moving downward for a certain distance, the slide cylinder 104 is activated to make the oiling outlet of the oil pipe located at the oiling position above the right positioning block 26. The slide cylinder 107 continues to move, so that the oil pipe and the servo motor move downward as a whole to the top of the cam oiling groove, contact the cam oiling groove to start oiling, and after the second cam oiling is completed, each station returns to its original position;
[0104] 4) When the rotating platform 27 rotates the right positioning block 26 to the gear feeding module 6, the vibration disk 123 transports the gear to the gear direct vibration track 133, and the optical fiber 144 triggers the direct vibration 141 movement after sensing, and then transports the gear in the gear direct vibration track 133 to the inside of the gear positioning block 132. After it is fully in place, the exit optical fiber sensor 134 is triggered, and the slide cylinder 143 operates to move the gear positioning block 132 upward. The slide cylinder 128 operates to drive the gear grabbing plate 130 to drive the gear adsorption block 147 to move downward, and the gear is adsorbed after moving to the adsorption position. After adsorption, the gear grabbing plate 130 moves up, and the slide cylinder 126 is actuated to move the cylinder fixing plate 127 forward as a whole, so that the cylinder fixing plate 127 is located above the right positioning block 26. The slide cylinder 128 moves downward, and finally the gear is placed in the right positioning block 26, thereby completing the gear feeding process. Then, the rotating platform 27 rotates to the gasket installation module 12 with the right positioning block 26 of the cam equipped with a gear;
[0105] 5) The rotating platform 148 drives the left positioning block 224 to rotate to the gasket feeding module 7. Before the vibration plate 225 transports the gasket to the gasket straight vibration track 251, the camera 238 detects whether the gasket is reversed. When the gasket enters the gasket straight vibration track 251, the optical fiber sensor 254 senses and triggers the direct vibration 247 to move, and then the gasket in the gasket straight vibration track 251 is transported to the inside of the gasket installation positioning block 264. After it is fully in place, the optical fiber 266 is triggered, and the slide cylinder 248 operates to move the gasket installation positioning block 264. The gasket in the gasket straight vibration track 251 is transported to the inside of the gasket installation positioning block 264 on the other side, and the slide cylinder 248 returns to the origin. 255 operates, moves down to the adsorption position and adsorbs the gasket, the slide cylinder 255 moves up, the slide cylinder 257 operates, the gasket adsorbed by the suction head 263 moves to the top of the gasket installation positioning block 264, the slide cylinder 255 operates, the gasket is placed on the gasket installation positioning block 264, and the slide cylinder 255 returns to the origin; the slide cylinder 255 operates, moves down to the adsorption position and adsorbs the gasket, the slide cylinder 255 moves up, the slide cylinder 257 operates, the gasket adsorbed by the suction head 263 moves to the top of the left positioning block 224, the slide cylinder 255 operates, the gasket is placed on the left positioning block 224, and the slide cylinder 255 returns to the origin, thus completing the gasket loading process;
[0106] 6) When the rotating platform 148 rotates the left positioning block 224 to the gasket oiling module 8, the slide cylinder 272 is actuated to move the oil pipe and the servo motor downward as a whole. After moving downward for a certain distance, the slide cylinder 332 is actuated to make the oiling end of the oil pipe located above the left positioning block 224. The slide cylinder 272 continues to actuate to move the oil pipe and the servo motor downward as a whole to the top of the gasket oiling groove, contact the gasket oiling groove and start oiling. After the oiling is completed, each station returns to its original position, thus completing a gasket oiling process;
[0107] 7) When the rotating platform 148 rotates the left positioning block 224 to the gasket oiling module 10, the slide cylinder 304 moves, so that the oil pipe and the servo motor move downward as a whole. After moving downward for a certain distance, the slide cylinder 302 moves, so that the oiling end of the oil pipe is located above the left positioning block 224. The slide cylinder 304 continues to move, so that the oil pipe and the servo motor move downward as a whole to the top of the gasket oiling groove, contact the gasket oiling groove and start oiling. After the oiling is completed, each station returns to its original position, and the two gasket oiling processes are completed;
[0108] 8) The rotating platform 148 rotates the left positioning block 224 with the gasket that has been oiled to the bottom of the camera 213. The camera 213 detects whether the oiling of the gasket on the left positioning block 224 meets the standard. The gasket that fails to meet the oiling standard is rejected by the gasket NG rejection module;
[0109] 9) When the rotating platform 148 rotates the left positioning block 224 to the position of the gasket NG rejection module, when the detection result of the camera 213 is NG, the slide cylinder 323 is actuated, the NG suction head 329 is moved to the top of the left positioning block 224, the slide cylinder 327 is actuated, and the gasket is adsorbed after moving down to the adsorption position, the slide cylinder 327 returns to the origin, the slide cylinder 323 returns to the origin, the slide cylinder 327 is actuated, and moves down to the top of the gasket NG frame 330, the air source is disconnected, the gasket falls into the gasket NG frame 330, and the slide cylinder 327 returns to the origin; when the detection result is OK, the slide cylinder does not actuate, and waits for the rotating platform 148 to rotate, thereby completing the gasket oiling detection process;
[0110] 10) When the rotating platform 148 rotates the left positioning block 224 to the gasket installation module 12, the slide cylinder 151 is activated, so that the transport mechanism moves as a whole and moves to the top of the left positioning block. The slide cylinder 161 is activated and moves down to the adsorption position to adsorb the gasket. The slide cylinder 161 moves up, and the slide cylinder 151 returns to the origin. The slide cylinder 158 is activated and moves up a certain distance. The synchronous wheel 166 on the stepper motor 167 drives the synchronous wheel 164 to move through the synchronous belt 165, so that the gasket rotating shaft 155 rotates to flip the gasket flip cover suction head 170. The slide cylinder 151 is activated and moves to the top of the gasket flip cover suction head 170 connected to the gasket rotating shaft 155, and moves down to the placement position. After that, the gasket is placed, and the gasket flip cover suction head 170 connected to the gasket rotating shaft 155 sucks the gasket, and the synchronous wheel 166 on the stepper motor 167 drives the synchronous wheel 164 to move through the synchronous belt 165, so that the gasket rotating shaft 155 rotates, and the gasket flip cover suction head 170 flips over, and the slide cylinder 158 moves down to the cam on the right positioning block 26, and the gasket is placed on the cam on the right positioning block 26. After the end, each station returns to the original position, and the gasket loading process is completed; the rotating platform 148 drives the left positioning block 224 to continue to rotate, and the sensor 216 detects whether the gasket is missed during transportation, and ensures that there is no gasket on the left positioning block 224, so as to repeat the next gasket loading;
[0111] 11) When the rotating platform 27 rotates the right positioning block 26 to the gear detection position, the sensor 177 automatically detects whether there is a gear, detects the result, records it and gives feedback, the slide cylinder 174 moves, so that the cylinder mounting block 175 moves as a whole, and the sensor 177 detects the gear on the other cam, detects the result, records it and gives feedback, and the gear detection process is completed;
[0112] 12) When the rotating platform 27 rotates the right positioning block 26 to the gasket installation detection position, the slide cylinder 181 is actuated, so that the sensor mounting plate 182 moves as a whole. After moving down a certain distance, the sensor head 184 presses the gasket into the cam and starts to calculate the height of the entire product. After the results are detected and recorded and feedback is completed, each station returns to its original position, thus completing the gasket installation detection process;
[0113] 13) When the rotating platform 27 rotates the right positioning block 26 to the material dispensing and unloading position, the slide cylinder 199 moves to push the front end assembly forward, and its clamping claw cylinder 193 also moves forward to the top of the right positioning block 192. Then the slide cylinder 196 moves to make the clamping claw cylinder 193 move downward. When it reaches the grabbing position, the clamping claw cylinder 193 moves to drive the clamping claw to move closer to the middle to clamp the finished product. After clamping, the slide cylinder 196 moves upward, and the slide cylinder 199 returns to the origin. After reaching the drop position, the clamping claw cylinder 193 is released, and the finished product falls into the hopper 191. If the finished product is NG, the finished product channel is hopper 191-NG bucket 204-NG storage bin 206. If the finished product is good, its channel is hopper 191-OK hopper 202-dropping plate 207-finished product placement box 208. This completes a set of assembly processes for the entire equipment. After that, it is only necessary to wait for the display screen or the three-color light above the rack to prompt that the NG storage bin 206 or the finished product placement box 208 is full, and then manually replace the placement box or add material.
Claims
1. A printer star gear output clutch assembly device, characterized in that: It comprises a frame, and a right rotating platform and a left rotating platform which are installed on the frame and are rotatable at intervals. A cam feeding module, a cam oiling module 1, a cam oiling module 2, a gear feeding module, a gear detection module, a gasket installation detection module, and a material dividing and unloading module are sequentially arranged around the right rotating platform. A gasket feeding module, a gasket oiling module 1, a gasket oiling module 2, and a gasket NG rejecting module are sequentially arranged around the left rotating platform; A gasket installation module is arranged above the side where the right rotating platform and the left rotating platform are close to each other, wherein: A number of positioning blocks are evenly distributed on the right rotating platform and the left rotating platform for placing and assembling the components of the star wheel output clutch; the right rotating platform and the left rotating platform rotate to send the positioning blocks to each process in turn; the cam feeding module is responsible for placing the star wheel output clutch cam on the positioning block on the right rotating platform; The cam oiling module performs oiling on one of the cams placed on the positioning block; The second cam oiling module is used for oiling the other cam placed on the positioning block; The gear feeding module sucks the gear and assembles it to the cam installation position placed on the positioning block; The gasket feeding module is responsible for sucking the star wheel output clutch gasket and placing it on the positioning block on the left rotating platform; The gasket oiling module 1 is used for oiling one of the gaskets on the positioning block placed on the left rotating platform; The second gasket oiling module is used to oil another gasket on the positioning block placed on the left rotating platform; The gasket NG rejection module is used to reject gaskets that fail to meet the oiling requirements; The gasket installation module is used to move and install the qualified gasket on the left rotating platform after the oiling treatment to the cam on the right rotating platform where the gear has been installed; The gear detection module is used to check whether the star output clutch gear assembly is qualified after the gasket is placed; The gasket installation detection module is used to press the gasket into the cam and detect whether the gasket is assembled properly; The material sorting and unloading module is used to classify and store the assembled star wheel output clutch finished products.
2. The printer star gear output clutch assembly device according to claim 1, characterized in that: The cam feeding module, the gear feeding module and the gasket feeding module respectively include a feeding vibration plate, a direct vibration conveying track and a positioning device which are connected in sequence; an adsorption device which can be displaced horizontally and vertically is arranged above the positioning device at the discharge end of the direct vibration conveying track; the feeding vibration plate sends the cam to the direct vibration conveying track, and the direct vibration conveying track sends the cam to the positioning device; the adsorption device moves the corresponding cam, gear or gasket to the corresponding positioning device respectively.
3. The printer star gear output clutch assembly device according to claim 2, characterized in that: Sensors are respectively arranged at the feeding end and the positioning device of the straight vibration conveying track.
4. The printer star gear output clutch assembly device according to claim 2, characterized in that: A detection camera for detecting whether the gasket is reversed is arranged on one side of the feeding vibration plate of the gasket feeding module.
5. The printer star gear output clutch assembly device according to claim 2, characterized in that: A sensor is arranged above the positioning block of the cam feeding module for feeding materials, and is used to detect whether a cam is placed at the assembly position on the positioning block.
6. The printer star gear output clutch assembly device according to claim 1, characterized in that: The gasket NG rejection module includes an adsorption device that can be moved horizontally and vertically, a solenoid valve and a gasket NG frame; the adsorption device is responsible for adsorbing all the gaskets on the positioning blocks judged as unqualified on the left rotating platform and moving them to the top of the gasket NG frame, and the solenoid valve controls the air source of the adsorption device to disconnect, so that the adsorbed gaskets fall into the gasket NG frame.
7. The printer star gear output clutch assembly device according to claim 1, characterized in that: The gasket installation module includes a first adsorption device that can be moved horizontally and up and down, and a second adsorption device that can be moved up and down and rotated; the first adsorption device is responsible for moving the gasket on the left rotating platform to above the first adsorption device, and the second adsorption device adsorbs the gasket on the first adsorption device, flips it over and moves downward, and places the adsorbed gasket on the cam on the right rotating platform that has been assembled with gears.
8. The printer star gear output clutch assembly device according to claim 1, characterized in that: The gear detection module includes a sensor that can move up and down, and the sensor detects whether the gear is assembled properly.
9. The printer star gear output clutch assembly device according to claim 1, characterized in that: The gasket installation detection module includes a sensing head that can move up and down. The sensing head corresponds to the gasket arrangement on the positioning block. The sensing head can move downward to press the gasket into the cam and detect whether the gasket is assembled in place.
10. The printer star gear output clutch assembly device according to claim 1, characterized in that: The material dividing and unloading module includes a clamping cylinder that can be displaced horizontally and vertically, a hopper, an OK hopper and an NG hopper that can be displaced horizontally, an OK collecting container, and an NG collecting container; the clamping cylinder is responsible for clamping the finished products assembled on the positioning block on the right rotating platform and placing them into the hopper, and the finished products in the hopper are placed into the corresponding OK collecting container and NG collecting container through the horizontally displaceable OK hopper and NG hopper according to the judgment results of whether they are qualified.