Linear filling machine for fruit juice beverage
By designing a linear filling machine for juice and beverages, and using lifting mechanisms and transfer plates to achieve filling and cleaning functions, the problem that existing filling devices cannot adapt to bottles of different sizes is solved, and the filling quality and efficiency are improved.
Patent Information
- Application Number
- CN202421075206.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing filling devices for juice processing cannot effectively prevent the filling bottle from pouring, and are not suitable for filling bottles of different sizes, resulting in the drop of juice and the residual bottle mouth, affecting the filling quality.
A linear filling machine for juice beverages is designed, using components such as frames, conveyor tables, conveyor belts, storage boxes, transfer plates and lifting mechanisms. The transfer plates are driven down through the lifting mechanism to extend into the filling bottle opening to control the The plate is used for limit clamping, the control valve regulates the juice flow, and the cleaning cotton is used to clean the residual juice.
The adaptation to filling bottles of different sizes is achieved, preventing bottle dumping and juice dripping, ensuring filling quality and efficiency, and avoiding the impact of juice residue on subsequent processing.
Smart Images
Figure CN222454527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beverage processing, in particular to a linear filling machine for fruit juice beverage. Background Art
[0002] Juice is a juice product obtained from fruits through physical methods such as squeezing, centrifugation, extraction, etc. With the development of economic society and industrialization, the output of agricultural fruits has gradually increased. In order to avoid the waste of a large number of agricultural products due to corruption and deterioration because they cannot be fully consumed by end consumers, the development of juice filling technology has enabled a large number of fruits that cannot be digested in time to be deeply processed.
[0003] However, the existing filling devices for juice processing cannot effectively prevent the filling bottles from tipping over, and are not convenient to adapt to filling bottles of different sizes. During the juice filling process, juice may drip from the bottle mouth, leaving juice at the filling bottle mouth, thus affecting the next step of processing. Therefore, we propose a linear filling machine for juice beverages to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a linear filling machine for juice beverages, which can adapt to filling bottles of different sizes, prevent filling bottles from tipping over, prevent juice from remaining at filling bottle mouths, and improve filling quality and filling efficiency.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions: a linear filling machine for fruit juice beverages, comprising a frame, a conveying platform located below the frame and a conveyor belt driven by the conveying platform, the frame is fixed with multiple storage boxes along the conveying direction of the conveyor belt, the storage boxes are fixed with a fixed frame, the fixed frame is connected with a rotating plate, the fixed frame is equipped with a lifting mechanism for driving the rotating plate to lift and a rotating mechanism for driving the rotating plate to rotate, a hose is fixed between one side of the rotating plate and the fixed frame, the upper end of the hose is connected to the storage box through a conveying pipe, a control valve is installed in the conveying pipe, the lower end of the hose is connected to a conveying nozzle, a cleaning cotton is fixed on the side of the rotating plate away from the conveying nozzle, and the rotating plate slides with control panels respectively located on both sides of the conveying nozzle.
[0006] By adopting the above technical scheme, the beverage bottles to be filled are transported on the conveyor belt. When the mouth of the filling bottle is aligned with the bottom of the delivery nozzle, the lifting mechanism drives the rotating plate to descend until the delivery nozzle extends into the mouth of the filling bottle. At the same time, the control panel is located on both sides of the filling bottle to realize limit clamping for the filling bottle to prevent the filling bottle from tipping over during the filling operation. Then the control valve is opened, and the juice in the storage box is sent into the filling bottle through the delivery pipe, the hose and the delivery nozzle to complete the filling. After the filling is completed, the lifting mechanism drives the rotating plate to rise and the delivery nozzle is separated from the mouth of the filling bottle. Then the rotating mechanism drives the rotating plate to rotate so that the cleaning cotton is located above the mouth of the filling bottle. The lifting mechanism drives the rotating plate to descend again, so that the cleaning cotton descends and contacts the mouth of the filling bottle to clean the residual juice at the mouth of the filling bottle, thereby avoiding the residual juice from affecting the subsequent processing and improving the filling quality.
[0007] The utility model is further configured as follows: the lifting mechanism comprises a support frame fixed to the fixed frame and a lifting cylinder fixed to the support frame, and the rotating plate is rotatably connected to the output end of the lifting cylinder.
[0008] By adopting the above technical solution, the output end of the lifting cylinder extends or returns, thereby driving the rotating plate to descend or ascend, thereby achieving filling or cleaning of the bottle mouth of the filling bottle.
[0009] The utility model is further configured as follows: the rotating mechanism includes a gear rotating on the fixed frame and a gear ring rotating on the fixed frame and meshing with the gear, the gear is driven to rotate by a driving device installed on the fixed frame, the support frame is fixed to the middle of the gear ring, and telescopic rods located on both sides of the lifting cylinder are fixed between the gear ring and the rotating plate.
[0010] By adopting the above technical solution, the driving device drives the gear to rotate, and the gear drives the gear ring meshing with it to rotate. The rotation of the gear ring drives the rotating plate to rotate relative to the output end of the lifting cylinder through the telescopic rod to achieve the replacement of the cleaning cotton and the filling nozzle on the rotating plate, which is convenient for filling or cleaning the filling bottle according to needs, improves the convenience of the device, and improves the filling quality.
[0011] The utility model is further configured as follows: the driving device includes a rotating shaft fixed to the middle of the gear and rotating on the fixed frame, the rotating shaft extending out of the fixed frame has a pulley fixed at one end, a belt is transmitted between the multiple pulleys, and a motor that drives the rotating shaft to rotate is fixed on one of the fixed frames.
[0012] By adopting the above technical solution, the motor drives a rotating shaft on a fixed frame to rotate, thereby driving the pulley fixed thereto to rotate, so that multiple pulleys rotate synchronously through belts, thereby driving multiple gears fixed thereto through the rotating shaft to rotate synchronously, so that multiple gear rings rotate synchronously to drive the rotating plate to complete the replacement of the cleaning cotton and the filling nozzle, thereby meeting the synchronous filling of multi-station filling bottles and making the filling work more efficient.
[0013] The utility model is further configured as follows: the telescopic rod comprises a sleeve rod whose bottom end is fixed to the rotating plate and a movable rod plugged and slidably connected to the sleeve rod, and the upper end of the movable rod is fixed to the gear ring.
[0014] By adopting the above technical solution, when the lifting cylinder drives the rotating plate to rise and fall, the movable rod slides through the sleeve rod to maintain the connection between the rotating plate and the gear ring, so that when the gear ring rotates, the rotating plate is driven to rotate relative to the output end of the lifting cylinder through the telescopic rod.
[0015] The utility model is further configured as follows: a mounting seat is fixed to the rotating plate, the mounting seat is provided with a T-shaped slot, and a T-shaped block plugged into the T-shaped slot is fixed to the cleaning cotton.
[0016] By adopting the above technical solution, the cleaning cotton and the mounting seat are connected by inserting the T-shaped block on the cleaning cotton into the T-shaped groove, which is convenient for replacing or cleaning the cleaning cotton.
[0017] The utility model is further configured as follows: the T-slot is threadedly connected with a fixing bolt which abuts against the T-block.
[0018] By adopting the above technical solution, the cleaning cotton and the mounting seat are relatively fixed by fixing bolts, which facilitates installation and disassembly and makes the residual juice cleaning process more stable.
[0019] The utility model is further configured as follows: a fixed plate is fixed to the rotating plate, a guide rod inserted and slidably connected to the fixed plate is fixed to the side of the control plate away from the delivery nozzle, and a compression spring sleeved on the outside of the guide rod is fixed between the control plate and the fixed plate.
[0020] By adopting the above technical scheme, when the rotating plate descends, it drives the control plates on both sides of the filling nozzle to descend. The control plates descend and contact with the two sides of the filling bottle to achieve clamping and limiting of the filling bottle, thereby preventing the filling bottle from tipping over during the filling operation and improving the stability of the filling operation. When the size of the filling bottle changes, the body of the filling bottle pushes the control plates on both sides to move toward the fixed plate, and the guide rod achieves guidance. When the rotating plate returns, the control plate returns under the push of the compression spring. It is suitable for filling bottles of different sizes and improves the flexibility of the device.
[0021] The utility model is further configured as follows: one end of the guide rod extending out of the fixing plate is fixed to the limiting plate.
[0022] By adopting the above technical solution, the limit plate prevents the guide rod from being separated from the fixed plate, thereby improving the filling clamping limit stability.
[0023] The utility model is further configured as follows: a chamfer is provided at the bottom of the control panel.
[0024] By adopting the above technical solution, when the control plate descends, the filling bottle body pushes the control plates on both sides to move toward the fixed plate through the chamfering, which is suitable for filling bottles of different sizes.
[0025] The beneficial effects of the utility model are:
[0026] 1. The beverage bottles to be filled are transported on the conveyor belt. When the mouth of the filling bottle is aligned with the bottom of the delivery nozzle, the lifting mechanism drives the rotating plate down until the delivery nozzle extends into the mouth of the filling bottle. The control valve opens, and the juice in the storage box is sent into the filling bottle through the delivery pipe, hose and delivery nozzle to complete the filling. After the filling is completed, the lifting mechanism drives the rotating plate up to make the delivery nozzle separate from the mouth of the filling bottle, and then the rotating mechanism drives the rotating plate to rotate so that the cleaning cotton is located above the mouth of the filling bottle. The lifting mechanism drives the rotating plate down again, so that the cleaning cotton descends and contacts the mouth of the filling bottle to clean the residual juice at the mouth of the filling bottle, so as to avoid the residual juice from affecting the subsequent processing and improve the filling quality;
[0027] 2. When the rotating plate descends, it drives the control plates on both sides of the filling nozzle to descend. The control plates descend and contact the two sides of the filling bottle to clamp and limit the filling bottle, preventing the filling bottle from tipping over during the filling process and improving the stability of the filling process. When the size of the filling bottle changes, the body of the filling bottle pushes the control plates on both sides to move toward the fixed plate, and the guide rod guides. When the rotating plate returns, the control plates return under the push of the compression spring, which is suitable for filling bottles of different sizes and improves the flexibility of the device.
[0028] 3. The machine drives a rotating shaft on a fixed frame to rotate, thereby driving the pulley fixed to it to rotate, so that multiple pulleys rotate synchronously through belts, thereby driving multiple gears fixed to it through the rotating shaft to rotate synchronously, so that multiple gear rings rotate synchronously to drive the rotating plate to complete the replacement of the cleaning cotton and the filling nozzle, so as to meet the synchronous filling of multi-station filling bottles and make the filling work more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 It is a structural schematic diagram of embodiment 1 of the utility model.
[0031] Figure 2 yes Figure 1 Enlarged view of point A.
[0032] Figure 3 yes Figure 1 Enlarged view of point B.
[0033] Figure 4 yes Figure 1 Enlarged view of point C.
[0034] In the figure, 1, frame; 2, conveying platform; 3, conveyor belt; 4, storage box; 5, fixed frame; 6, rotating plate; 7, lifting mechanism; 71, support frame; 72, lifting cylinder; 8, rotating mechanism; 81, gear; 82, gear ring; 83, driving device; 831, rotating shaft; 832, pulley; 833, belt; 834, motor; 84, telescopic rod; 841, movable rod; 842, sleeve rod; 9, hose; 10, conveying pipe; 11, conveying nozzle; 12, cleaning cotton; 13, control board; 14, mounting seat; 15, T-slot; 16, T-block; 17, fixing bolt; 18, fixing plate; 19, guide rod; 20, compression spring; 21, limit plate; 22, chamfer. DETAILED DESCRIPTION
[0035] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] Embodiment 1, a juice beverage linear filling machine, such as Figure 1-4 As shown, it includes a frame 1, a conveying platform 2 located below the frame 1 and a conveyor belt 3 driven by the conveying platform 2. The frame 1 is fixed with multiple storage boxes 4 along the conveying direction of the conveyor belt 3. The storage boxes 4 are fixed with a fixed frame 5. The fixed frame 5 is connected with a rotating plate 6. A lifting mechanism 7 for driving the rotating plate 6 to rise and fall and a rotating mechanism 8 for driving the rotating plate 6 to rotate are installed on the fixed frame 5. A hose 9 is fixed between one side of the rotating plate 6 and the fixed frame 5. The upper end of the hose 9 is connected with the storage box 4 through a conveying pipe 10. A control valve is installed in the conveying pipe 10. The lower end of the hose 9 is connected with a conveying nozzle 11. A cleaning cotton 12 is fixed on the side of the rotating plate 6 away from the conveying nozzle 11. The rotating plate 6 slides with control panels 13 respectively located on both sides of the conveying nozzle 11.
[0037] Furthermore, the lifting mechanism 7 includes a support frame 71 fixed to the fixing frame 5 and a lifting cylinder 72 fixed to the support frame 71 , and the rotating plate 6 is rotatably connected to the output end of the lifting cylinder 72 .
[0038] Furthermore, the rotating mechanism 8 includes a gear 81 rotating on the fixed frame 5 and a gear ring 82 rotating on the fixed frame 5 and meshing with the gear 81. The gear 81 is driven to rotate by a driving device 83 installed on the fixed frame 5. The support frame 71 is fixed to the middle of the gear ring 82. Telescopic rods 84 located on both sides of the lifting cylinder 72 are fixed between the gear ring 82 and the rotating plate 6.
[0039] Furthermore, the driving device 83 includes a rotating shaft 831 fixed to the middle of the gear 81 and rotating on the fixed frame 5. The rotating shaft 831 extends out of the fixed frame 5 and is fixed with a pulley 832 at one end. Belts 833 are transmitted between the multiple pulleys 832. A motor 834 is fixed on a fixed frame 5 to drive the rotating shaft 831 to rotate.
[0040] Furthermore, the telescopic rod 84 includes a sleeve rod 842 whose bottom end is fixed to the rotating plate 6 and a movable rod 841 inserted and slidably connected to the sleeve rod 842 , and the upper end of the movable rod 841 is fixed to the gear ring 82 .
[0041] Furthermore, a mounting seat 14 is fixed to the rotating plate 6 , and the mounting seat 14 is provided with a T-shaped slot 15 . A T-shaped block 16 inserted into the T-shaped slot 15 is fixed to the cleaning cotton 12 .
[0042] Furthermore, the T-slot 15 is threadedly connected with a fixing bolt 17 that abuts against the T-block 16 .
[0043] Furthermore, a fixed plate 18 is fixed to the rotating plate 6 , a guide rod 19 inserted and slidably connected to the fixed plate 18 is fixed to the side of the control plate 13 away from the delivery nozzle 11 , and a compression spring 20 sleeved on the outside of the guide rod 19 is fixed between the control plate 13 and the fixed plate 18 .
[0044] Furthermore, one end of the guide rod 19 extends out of the fixing plate 18 and is fixed to the limiting plate 21 .
[0045] Furthermore, a chamfer 22 is provided at the bottom of the control panel 13 .
[0046] The working principle of the utility model is as follows: the beverage bottles to be filled are transported on the conveyor belt 3. When the mouth of the filling bottle is aligned with the bottom of the delivery nozzle 11, the output end of the lifting cylinder 72 extends to drive the rotating plate 6 to descend to the delivery nozzle 11 and extend into the mouth of the filling bottle. During this period, the filling bottle body pushes the control plates 13 on both sides to move toward the fixed plate 18 through the chamfer 22, and the guide rod 19 realizes the guidance. The control plate 13 is located on both sides of the filling bottle to realize the limit clamping of the filling bottle to prevent the filling bottle from tipping over during the filling operation. At the same time, the movable rod 841 is inserted and slid in the sleeve rod 842 to maintain the connection between the rotating plate 6 and the gear ring 82. When the delivery nozzle 11 extends into the mouth of the filling bottle, the control valve is opened, and the juice in the storage box 4 is sent into the filling bottle through the delivery pipe 10, the hose 9 and the delivery nozzle 11 to complete the filling. After the filling is completed, the output end of the lifting cylinder 72 returns to drive the rotating plate 6 and the control valve 82 to complete the filling. The control plate 13 rises and the conveying nozzle 11 is separated from the filling bottle mouth, and the motor 834 is started. The motor 834 drives the rotating shaft 831 on the fixed frame 5 to rotate, thereby driving the pulley 832 fixed thereto to rotate, so that the multiple pulleys 832 rotate synchronously through the belt 833, thereby driving the multiple gears 81 fixed by the rotating shaft 831 and the pulley 832 to rotate synchronously, and the multiple gear rings 82 respectively meshing with the multiple gears 81 rotate synchronously to drive the rotating plate 6 to rotate relative to the output end of the lifting cylinder 72 to complete the replacement of the cleaning cotton 12 and the filling nozzle, so that the cleaning cotton 12 is located above the filling bottle mouth, and the output end of the lifting cylinder 72 extends to drive the rotating plate 6 to descend again, so that the cleaning cotton 12 descends to contact the filling bottle mouth to clean the residual juice at the filling bottle mouth, so as to avoid the residual juice from affecting the subsequent processing and improve the filling quality.
Claims
1. A linear filling machine for fruit juice beverages, comprising a frame (1), a conveying platform (2) located below the frame (1), and a conveyor belt (3) driven by the conveying platform (2), characterized in that: The frame (1) is fixed with a plurality of storage boxes (4) along the conveying direction of the conveyor belt (3), the storage boxes (4) are fixed with a fixed frame (5), the fixed frame (5) is connected with a rotating plate (6), a lifting mechanism (7) for driving the rotating plate (6) to rise and fall and a rotating mechanism (8) for driving the rotating plate (6) to rotate are installed on the fixed frame (5), a hose (9) is fixed between one side of the rotating plate (6) and the fixed frame (5), the upper end of the hose (9) is connected with the storage box (4) through a conveying pipe (10), a control valve is installed in the conveying pipe (10), the lower end of the hose (9) is connected with a conveying nozzle (11), a cleaning cotton (12) is fixed on the side of the rotating plate (6) away from the conveying nozzle (11), and the rotating plate (6) is slidably provided with control panels (13) respectively located on both sides of the conveying nozzle (11).
2. A juice beverage linear filling machine according to claim 1, characterized in that: The lifting mechanism (7) comprises a support frame (71) fixed to the fixed frame (5) and a lifting cylinder (72) fixed to the support frame (71), and the rotating plate (6) is rotatably connected to the output end of the lifting cylinder (72).
3. A juice beverage linear filling machine according to claim 2, characterized in that: The rotating mechanism (8) comprises a gear (81) rotating on the fixed frame (5) and a gear ring (82) rotating on the fixed frame (5) and meshing with the gear (81); the gear (81) is driven to rotate by a driving device (83) installed on the fixed frame (5); the support frame (71) is fixed to the middle of the gear ring (82); and telescopic rods (84) located on both sides of the lifting cylinder (72) are fixed between the gear ring (82) and the rotating plate (6).
4. A juice beverage linear filling machine according to claim 3, characterized in that: The driving device (83) comprises a rotating shaft (831) fixed to the middle of the gear (81) and rotating on the fixed frame (5); one end of the rotating shaft (831) extending out of the fixed frame (5) is fixed with a pulley (832); a belt (833) is transmitted between the plurality of pulleys (832); and a motor (834) for driving the rotating shaft (831) to rotate is fixed on one of the fixed frames (5).
5. The linear filling machine for juice beverage according to claim 3, characterized in that: The telescopic rod (84) comprises a sleeve rod (842) whose bottom end is fixed to the rotating plate (6) and a movable rod (841) inserted and slidably connected to the sleeve rod (842); the upper end of the movable rod (841) is fixed to the gear ring (82).
6. The linear filling machine for juice beverage according to claim 1, characterized in that: The rotating plate (6) is fixed with a mounting seat (14), the mounting seat (14) is provided with a T-shaped slot (15), and the cleaning cotton (12) is fixed with a T-shaped block (16) plugged into the T-shaped slot (15).
7. A juice beverage linear filling machine according to claim 6, characterized in that: The T-shaped groove (15) is threadedly connected with a fixing bolt (17) that abuts against the T-shaped block (16).
8. The linear filling machine for juice beverage according to claim 1, characterized in that: The rotating plate (6) is fixed with a fixed plate (18); a guide rod (19) inserted and slidably connected to the fixed plate (18) is fixed on the side of the control plate (13) away from the conveying nozzle (11); and a compression spring (20) sleeved on the outside of the guide rod (19) is fixed between the control plate (13) and the fixed plate (18).
9. A juice beverage linear filling machine according to claim 8, characterized in that: One end of the guide rod (19) extending out of the fixing plate (18) is fixed to a limiting plate (21).
10. The linear filling machine for juice beverage according to claim 8, characterized in that: The bottom of the control panel (13) is provided with a chamfer (22).