Uniform cooling structure for ultrahigh hollow flexible FDY (fully drawn yarn)

Abstract

The utility model discloses a uniform cooling structure of ultrahigh hollow flexible fully drawn yarn (FDY), which relates to the technical field of fully drawn yarn, and comprises a cooling box, a cooling mechanism is arranged in the cooling box, and the cooling mechanism comprises a wire drawing assembly which is arranged in the cooling box and comprises two groups of support frames which are fixedly arranged on the bottom wall in the cooling box, wire drawing rollers are rotatably mounted at the upper ends of the two supporting frames, a motor is fixedly mounted on one side of each supporting frame, the power output end of each motor is connected with the power input end of the corresponding wire drawing roller, a folding and pressing roller is rotatably mounted on the lower portion of the inner wall of the cooling box, and the folding and pressing roller and the two wire drawing rollers form an isosceles triangle structure; and the dehydration assembly is arranged at the upper part of the cooling box and is used for carrying out dehydration treatment on the fully drawn yarns in the cooling box. The problems that a traditional cooling method generally adopts a water spraying cooling or air cooling mode, but the method is often difficult to achieve uniform cooling of the ultrahigh hollow flexible FDY fully drawn yarn are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of fully drawn yarns, in particular to a uniform cooling structure of ultra-high hollow flexible FDY fully drawn yarns. Background Art

[0002] In the textile industry, the production of fully drawn yarn (FDY) is an important link, and its quality directly affects the performance of the final product. Ultra-high hollow flexible FDY fully drawn yarn has excellent flexibility, high tensile strength and unique hollow structure, and is widely used in clothing, home textiles and industrial materials.

[0003] In the prior art, for example, the patent with publication number CN219951350U discloses a POY polyester yarn compact heat stretching device, in which a cleaning box is fixed on the side of the polyester yarn heating box and the stretching box, so that the polyester yarn can enter the polyester yarn heating box and the stretching box for stretching after being cleaned by the cleaning block inside the cleaning box, thereby ensuring that there is no large amount of dust on the surface of the polyester yarn before the stretching begins. After the polyester yarn is stretched, it passes through the cleaning block to clean the dust attached to the surface of the polyester yarn. After the polyester yarn is completely cooled, the dust cannot be removed, and a ventilation fan is fixed on the lower right side of the stretching box to drive the suspended dust to move downward, thereby reducing the possibility of adhering to the surface of the polyester yarn.

[0004] As described in the above patent, in the process of stretching textile yarns, the yarns are first heated and then stretched, and finally cooled to shape, while the traditional cooling method usually adopts water spray cooling or air cooling, but these methods are often difficult to achieve uniform cooling of ultra-high hollow flexible FDY fully stretched yarns. Water spray cooling may cause water droplets to remain on the surface of the yarn bundle, affecting the drying effect of the yarn; and the air cooling method may cause inconsistent cooling speed inside and outside the yarn bundle due to uneven wind speed or unstable wind temperature, which in turn causes excessive temperature difference between the inside and outside of the yarn, affecting the tensile performance and structural stability of the yarn. For this reason, the utility model provides a uniform cooling structure for ultra-high hollow flexible FDY fully stretched yarns. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a uniform cooling structure for ultra-high hollow flexible FDY fully stretched yarn, which solves the problem that traditional cooling methods usually adopt water spray cooling or air cooling, but these methods are often difficult to achieve uniform cooling of ultra-high hollow flexible FDY fully stretched yarn.

[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: a uniform cooling structure of ultra-high hollow flexible FDY fully drawn yarn, including a cooling box, a cooling mechanism is arranged inside the cooling box, and the cooling mechanism includes:

[0007] The wire drawing assembly is arranged inside the cooling box, and includes two groups of support frames fixedly installed on the bottom wall of the cooling box, the upper ends of the two groups of support frames are rotatably installed with wire drawing rollers, and one side of the support frames is fixedly installed with a motor, the power output end of the motor is connected to the power input end of the wire drawing roller, and the lower part of the inner wall of the cooling box is rotatably installed with a folding roller, and the folding roller and the two groups of wire drawing rollers form an isosceles triangle structure;

[0008] The dehydration assembly is arranged on the upper part of the cooling box and is used for dehydrating the fully drawn yarn in the cooling box.

[0009] Preferably, the dehydration assembly includes a connecting rod fixedly connected to one side of the support frame, the other side of the connecting rod is fixedly connected to a frame plate, a slide plate is slidably mounted on the inner wall of the frame plate, limiting slide blocks are integrally formed on both sides of the slide block, and directional slide grooves are provided on both sides of the frame plate for the limiting slide block to slide up and down.

[0010] Preferably, the inner walls of the upper and lower ends of the frame plate are fixedly connected with support columns, the outer walls of the support columns are slidably sleeved with sleeves, a compression spring sleeved on the outside of the support columns is installed between the sleeve and the frame plate, and a water absorption roller is installed between horizontally adjacent slide plates.

[0011] Preferably, a positioning bar is rotatably mounted on the connecting rod, and the positioning bar supports the upper and lower limit sliding blocks when it is rotated to a vertical position.

[0012] Preferably, the lower end of the cooling box is fixedly connected to a liquid storage box, and the two sides of the liquid storage box are respectively interconnected with a first conduit and a second conduit, and the other ends of the first conduit and the second conduit are in communication with the cooling box.

[0013] Preferably, a control valve is installed on the first conduit, and a pump is installed on the second conduit.

[0014] Beneficial Effects

[0015] The utility model provides a uniform cooling structure for ultra-high hollow flexible FDY fully drawn yarn. Compared with the prior art, it has the following beneficial effects:

[0016] (1) The uniform cooling structure of the ultra-high hollow flexible FDY fully drawn yarn is achieved by injecting cooling water into the cooling box and then starting a motor on one side. After the motor is powered on, it drives the drawing rollers to rotate. The two sets of drawing rollers rotate in the same direction, and then the fully drawn yarn is pulled. The triangular structure composed of the folding roller and the two sets of drawing rollers enables the fully drawn yarn to be fully in contact with the cooling water, and is evenly cooled by left and right pulling.

[0017] (2) The uniform cooling structure of the ultra-high hollow flexible FDY fully stretched yarn is achieved by rotating the positioning bar to release the support state between it and the limit slider. The compression spring is previously in a compressed state. After releasing the limit slider, the water-absorbing roller fits up and down to clamp the fully stretched yarn. The fully stretched yarn is pulled by the motor, so that the water droplets on the surface of the fully stretched yarn are wiped off when the fully stretched yarn is pulled. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the cooling box of the utility model;

[0020] Figure 3 This is a schematic diagram of the overall structure of the dehydration component of the utility model;

[0021] Figure 4 It is a partial structural schematic diagram of the dehydration component of the utility model.

[0022] In the figure: 1-cooling box, 2-cooling mechanism, 21-wire drawing assembly, 211-support frame, 212-wire drawing roller, 213-motor, 214-folding roller, 22-dehydration assembly, 221-frame plate, 222-slide plate, 223-limiting slider, 224-sleeve, 225-support column, 226-compression spring, 227-water absorption roller, 228-connecting rod, 229-positioning bar, 3-liquid storage tank, 4-first conduit, 5-second conduit. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides a technical solution: a uniform cooling structure of ultra-high hollow flexible FDY fully drawn yarn, including a cooling box 1, a cooling mechanism 2 is arranged inside the cooling box 1, and the cooling mechanism 2 includes:

[0025] The wire drawing assembly 21 is arranged inside the cooling box 1, and includes two groups of support frames 211 fixedly installed on the inner bottom wall of the cooling box 1, and the upper ends of the two groups of support frames 211 are rotatably installed with wire drawing rollers 212, and one side of the support frames 211 is fixedly installed with a motor 213, and the power output end of the motor 213 is connected to the power input end of the wire drawing roller 212, and the lower part of the inner wall of the cooling box 1 is rotatably installed with a folding roller 214, and the folding roller 214 and the two groups of wire drawing rollers 212 form an isosceles triangle structure;

[0026] The dehydration assembly 22 is disposed on the upper portion of the cooling box 1 and is used to dehydrate the fully drawn yarn in the cooling box 1 .

[0027] By starting the motor 213 on one side, the motor 213 drives the drawing roller 212 to rotate after being powered on, and the two groups of drawing rollers 212 rotate in the same direction, and then the fully drawn wire is drawn. The triangular structure composed of the folding roller 214 and the two groups of drawing rollers 212 allows the fully drawn wire to be in full contact with the cooling water, and is evenly cooled by left and right traction (the specific model of the motor is AM34HD0404-08 stepper motor, which is a four-phase winding. When working, the order of the electric pulse signal applied to the winding is controlled. When the electric pulse signal is applied to the winding in the order of A→B→C→D, the motor will rotate in one direction, that is, forward rotation. If the phase sequence is changed and the electric pulse signal is applied in the order of A→D→C→B, the motor will rotate in the opposite direction, that is, reverse rotation).

[0028] In this embodiment, the dehydration component 22 includes a connecting rod 228 fixedly connected to one side of the support frame 211, and the other side of the connecting rod 228 is fixedly connected to a frame plate 221. A slide plate 222 is slidably installed on the inner wall of the frame plate 221. A limited slider 223 is integrally formed on both sides of the slider 222. A directional slide groove for the limited slider 223 to slide up and down is provided on both sides of the frame plate 221. The inner walls of the upper and lower ends of the frame plate 221 are fixedly connected to support columns 225, and a sleeve 224 is slidably sleeved on the outer wall of the support column 225. A compression spring 226 sleeved on the outside of the support column 225 is installed between the sleeve 224 and the frame plate 221. A water-absorbing roller 227 is installed between horizontally adjacent slide plates 222, and a positioning bar 229 is rotatably installed on the connecting rod 228. When the positioning bar 229 is rotated to a vertical position, it supports the upper and lower limit sliders 223. The positioning bar 229 is rotated to separate the support state between it and the limit slider 223. The compression spring 226 is previously in a compressed state. After releasing the limit slider 223, the water-absorbing roller 227 (the water-absorbing roller 227 is specifically composed of a central roller body and an absorbent cotton sleeve mounted on the outside) fits up and down to clamp the fully stretched yarn, so that the water droplets on its surface are wiped off when the fully stretched yarn is pulled.

[0029] In this embodiment, the lower end of the cooling box 1 is fixedly connected to the liquid storage tank 3, and the first conduit 4 and the second conduit 5 are respectively interconnected on both sides of the liquid storage tank 3, and the other ends of the first conduit 4 and the second conduit 5 are connected to the cooling box 1. By opening the valve, the cooling water in the cooling box 1 flows into the liquid storage tank 3. After the cooling box 1 is emptied, the fully stretched wire continues to be pulled by the motor 213.

[0030] In this embodiment, a control valve is installed on the first conduit 4 , and a pump is installed on the second conduit 5 .

[0031] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0032] During operation, the ends of the fully stretched wire are respectively wound and fixed with the drawing roller 212, cooling water is injected into the cooling box 1, and then the motor 213 on one side is started. After the motor 213 is powered on, it drives the drawing roller 212 to rotate, and the two groups of drawing rollers 212 rotate in the same direction, and then the fully stretched wire is pulled. The triangular structure composed of the folding roller 214 and the two groups of drawing rollers 212 enables the fully stretched wire to be fully in contact with the cooling water and is evenly cooled by left and right pulling. After cooling is completed, the cooling water in the cooling box 1 is opened by opening the valve, and then the cooling water in the cooling box 1 flows into the liquid storage tank 3. After the cooling box 1 is emptied, the fully stretched wire continues to be pulled by the motor 213. Before this, the positioning bar 229 is rotated to separate it from the supporting state between it and the limit slider 223. The compression spring 226 was previously in a compressed state. After releasing the limit slider 223, the water-absorbing roller 227 fits up and down to clamp the fully stretched wire, so that the water droplets on its surface are wiped off when the fully stretched wire is pulled.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A uniform cooling structure for ultra-high hollow flexible FDY fully drawn yarn, comprising a cooling box (1), characterized in that: The cooling box (1) is provided with a cooling mechanism (2) inside, and the cooling mechanism (2) comprises: A wire drawing assembly (21) is arranged inside a cooling box (1), and comprises two groups of support frames (211) fixedly mounted on the inner bottom wall of the cooling box (1), wire drawing rollers (212) being rotatably mounted on the upper ends of the two groups of support frames (211), and a motor (213) being fixedly mounted on one side of the support frames (211), and a power output end of the motor (213) being connected to a power input end of the wire drawing roller (212), and a folding roller (214) being rotatably mounted on the lower part of the inner wall of the cooling box (1), and the folding roller (214) and the two groups of wire drawing rollers (212) forming an isosceles triangle structure; A dehydration component (22) is arranged at the upper part of the cooling box (1) and is used to dehydrate the fully stretched silk in the cooling box (1). The dehydration component (22) comprises a connecting rod (228) fixedly connected to one side of the support frame (211), the other side of the connecting rod (228) is fixedly connected to a frame plate (221), a slide plate (222) is slidably mounted on the inner wall of the frame plate (221), limiting sliders (223) are integrally formed on both sides of the slide plate (222), and the frame plate (221) is provided with slides on both sides for the limiting sliders (223) to slide up and down. A directional slide groove, wherein the inner walls of the upper and lower ends of the frame plate (221) are fixedly connected with support columns (225), the outer walls of the support columns (225) are slidably sleeved with sleeves (224), a compression spring (226) sleeved on the outside of the support columns (225) is installed between the sleeve (224) and the frame plate (221), a water-absorbing roller (227) is installed between horizontally adjacent slide plates (222), and a positioning bar (229) is rotatably installed on the connecting rod (228), and when the positioning bar (229) is rotated to a vertical position, it supports the upper and lower limit sliders (223).

2. The uniform cooling structure of the ultra-high hollow flexible FDY fully drawn yarn according to claim 1, characterized in that: The lower end of the cooling box (1) is fixedly connected to a liquid storage box (3), and the two sides of the liquid storage box (3) are respectively interconnected with a first conduit (4) and a second conduit (5), and the other ends of the first conduit (4) and the second conduit (5) are in communication with the cooling box (1).

3. The uniform cooling structure of the ultra-high hollow flexible FDY fully drawn yarn according to claim 2, characterized in that: A control valve is installed on the first conduit (4), and a pump is installed on the second conduit (5).

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