Novel vacuum soldering iron

By building a smoking mechanism and a vacuum filtration system in the vacuum soldering iron, the hazards of tin smoke to operators during the welding process are solved, and effective removal and filtration of tin smoke is achieved, reducing production and maintenance costs.

CN222471021UActive Publication Date: 2025-02-14INSPUR SUZHOU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420364230.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-02-14
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

The tin smoke generated by existing welding equipment poses a threat to operator health, and the installation and maintenance cost of ventilation systems is high, affecting operating comfort and production efficiency.

Method used

A new vacuum soldering iron is designed with a built-in smoking mechanism, which can remove and filter tin smoke through the gas delivery pipeline and vacuum chamber. The operator can turn on or off the smoking function through independent control switches.

Benefits of technology

The vacuum soldering iron can effectively remove tin smoke without additional equipment, improve the safety and comfort of the operating environment, and reduce production and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel vacuum soldering iron, which belongs to the technical field of welding equipment and comprises a soldering iron body, the rear end of the soldering iron body is connected with a connecting wire, and the connecting wire is connected with power supply equipment. An internal channel is arranged at the rear end of a grab handle of the soldering iron body, an air hole penetrates between the inner wall of the internal channel and the surface of the grab handle, the end of the internal channel communicates with a gas conveying pipeline, and the end of the gas conveying pipeline communicates with a smoke suction mechanism. The electric soldering iron has the advantages that the electric soldering iron has the smoke suction function, an operator can draw tin smoke away from the electric soldering iron nearby when operating the electric soldering iron, other extra smoke suction equipment does not need to be erected, and therefore the problems that operation is inconvenient, production cost is high, maintenance cost is high and the like are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding equipment, and specifically relates to a novel vacuum soldering iron. Background Art

[0002] Electric soldering iron is a very important tool in the process of electronic production and electrical appliance repair. It mainly uses molten solder wire to bond metal parts together to complete the connection of electronic circuits. At present, when using electric soldering iron to solder electrical components, tin has become an ideal choice for connecting electrical components, metal parts or other materials due to its low melting point and good fluidity.

[0003] However, since the commonly used soldering tin is a lead-tin alloy, it is easy to produce tin smoke containing lead due to the high temperature of the soldering iron during the soldering process, which can cause harm to the health of the operator. For this reason, existing welding workshops are generally equipped with ventilation systems, and the harmful gases are discharged to the outside through the smoke extractor, exhaust fan, exhaust hood or local exhaust system in the ventilation system, so as to effectively capture and filter the tin smoke in the air and improve the air quality of the working environment.

[0004] However, the above method still has certain disadvantages in actual application: 1. The initial cost of installing the ventilation system and using the smoking machine is extremely high, and there are subsequent regular maintenance costs, which is not suitable for some small manufacturers; 2. Each device in the ventilation system will produce different degrees of noise during operation, thereby affecting the operator's work comfort; 3. The ventilation system equipment needs to rely on a lot of electricity to maintain the operation of the equipment during use, and different types of models have different machine sizes. It is difficult to flexibly adjust according to the work area and it is easy to cause inconvenience to the operator. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a new vacuum soldering iron with a tin smoke suction function, so that manufacturers can avoid operators being harmed by tin smoke during the welding process without adding high-cost system equipment and maintenance costs.

[0006] In order to solve the above technical problems, the technical solution provided by the utility model is as follows: a new vacuum soldering iron, which includes a soldering iron body, the rear end of which is connected to a connecting wire, which is connected to a power supply device; an internal channel is provided at the rear end of the handle of the soldering iron body, an air hole is penetrated between the inner wall of the internal channel and the surface of the handle, the end of the internal channel is connected to a gas delivery pipeline, and the end of the gas delivery pipeline is connected to a smoking mechanism. In this way, since the new vacuum soldering iron provided by the utility model has a smoking function, it can enable the operator to use the soldering iron itself to extract tin smoke when operating the electric soldering iron, without the need to set up other additional smoking equipment, thereby avoiding the inconvenience of operation caused by it, as well as the problems of high production cost and high maintenance cost caused by it.

[0007] Furthermore, the gas delivery pipeline is sleeved on the outside of the connecting line, and a gas delivery channel for delivering the absorbed gas is reserved between the gas delivery pipeline and the connecting line.

[0008] Furthermore, the smoking mechanism is arranged inside the power supply device to reduce the occupied space of the entire device and reduce the total number of devices.

[0009] Furthermore, an independent air hole opening and closing control switch is arranged outside the power supply device, and the independent air hole opening and closing control switch is used to control whether the smoking function of the entire electric soldering iron is turned on.

[0010] Furthermore, the smoking mechanism includes a vacuum chamber arranged in the power supply equipment, a vacuum device is installed on one side of the vacuum chamber, the air inlet end of the vacuum chamber is connected with the gas delivery pipeline through the suction channel, and an exhaust fan is arranged at the air outlet end of the vacuum chamber. At this time, the vacuum chamber in the utility model can maintain a vacuum state through the vacuum device, thereby ensuring that the smoke generated by the soldering iron body during the welding process can enter the vacuum chamber through the air holes, the internal channel, the gas delivery pipeline, and the suction channel in sequence.

[0011] Furthermore, the air hole opening and closing independent control switch is the control switch of the vacuum device, and the operator can control its working state by operating the control switch, that is, control whether the entire electric soldering iron turns on the smoking function.

[0012] Furthermore, a filtering mechanism is provided between the air inlet and the air outlet of the vacuum chamber, and harmful substances in the gas are filtered through the filtering mechanism.

[0013] Furthermore, the filtering mechanism includes at least one layer of filter cotton arranged in the vacuum chamber, and the harmful substances in the gas are filtered through the filter cotton.

[0014] Furthermore, the filtering mechanism includes at least two layers of filter cotton arranged in the vacuum chamber, all the filter cottons are made of different materials and filter different substances in the gas, so as to achieve the purpose of reducing harmful substances in the gas to the greatest extent.

[0015] Furthermore, the filtering mechanism includes three layers of filter cotton arranged in the vacuum chamber. The three layers of filter cotton are made of different materials and filter different substances in the gas, so as to achieve the purpose of reducing harmful substances in the gas to the greatest extent.

[0016] It can be seen from the above technical scheme that the utility model has the following advantages: the new vacuum soldering iron provided by the utility model has a suction function, and the operator can use the soldering iron itself to extract tin smoke when operating the soldering iron, without the need to set up other suction equipment, thereby avoiding the inconvenience of operation caused by it, as well as the problems of high production cost and high maintenance cost caused by it. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the soldering iron body in the utility model;

[0020] Figure 3 It is a schematic diagram of the partial structure of the soldering iron body at the internal channel of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the connection between the internal channel of the soldering iron body and the gas delivery pipeline in the utility model;

[0022] Figure 5 It is a schematic diagram of the internal structure of the power supply device in the utility model.

[0023] In the figure: 1. Soldering iron body; 2. Gas delivery pipeline; 3. Power cord; 4. Independent control switch for opening and closing the air holes; 5. Power supply equipment; 6. Rear end of the handle; 7. Air holes; 8. Internal channel; 9. Connecting line; 10. Air suction channel; 11. Gas flow direction; 12. Vacuum device; 13. Exhaust fan; 14. Vacuum chamber; 15. Filter cotton. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figures 1 to 5 As shown, the utility model provides a novel vacuum soldering iron, which includes a soldering iron body 1, a rear end of the soldering iron body 1 is connected to a connecting line 9, the connecting line 9 is connected to a power supply device 5, and the power supply device 5 is connected to a power line 3.

[0026] The rear end 6 of the handle of the soldering iron body 1 is provided with an internal channel 8, and an air hole 7 is penetrated between the inner wall of the internal channel 8 and the surface of the handle, the end of the internal channel 8 is connected to a gas delivery pipeline 2, the gas delivery pipeline 2 is sleeved on the outside of the connecting line 9, and a gas delivery channel for delivering the sucked gas is reserved between the gas delivery pipeline 2 and the connecting line 9, and the end of the gas delivery pipeline 2 is connected to a smoking mechanism.

[0027] The smoking mechanism is preferably arranged inside the power supply device 5. Specifically, Figure 5 As shown, the smoking mechanism includes a vacuum chamber 14 arranged in the power supply device 5, and a vacuum device 12 is installed on one side of the vacuum chamber 14, the air inlet end of the vacuum chamber 14 is connected to the gas delivery pipeline 2 through the suction channel 10, and the air outlet end of the vacuum chamber 14 is provided with an exhaust fan 13, and the interior of the vacuum chamber 14 is provided with a filtering mechanism between the air inlet end and the air outlet end, and the filtering mechanism includes three layers of filter cotton 15 arranged in the vacuum chamber 14, and the three layers of filter cotton 15 are made of different materials, so that when the gas flows through the filter cotton 15, it can filter different substances in the gas, thereby achieving the purpose of minimizing harmful substances in the gas.

[0028] Based on this, when using the new vacuum soldering iron provided by the utility model for welding operations, since it has its own suction function, the operator can use the soldering iron itself to extract tin smoke when operating the soldering iron, without the need to set up other additional suction equipment, thereby avoiding the operating inconvenience caused by it, as well as the problems of high production cost and high maintenance cost caused by it.

[0029] In addition, as a preference, the utility model also arranges the control switch of the vacuum device 12 outside the power supply device 5 for use as an independent control switch 4 for opening and closing the air hole, so that the operator can control its working state by operating the control switch, that is, control whether the entire electric soldering iron turns on the smoking function.

[0030] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions.

[0031] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A new vacuum soldering iron, comprising a soldering iron body, a connecting wire connected to the rear end of the soldering iron body, and a power supply device connected to the connecting wire; characterized in that: An internal channel is arranged at the rear end of the handle of the soldering iron body, air holes are penetrated between the inner wall of the internal channel and the surface of the handle, the end of the internal channel is connected to a gas delivery pipeline, and the end of the gas delivery pipeline is connected to a smoking mechanism; the smoking mechanism is arranged inside the power supply device; the smoking mechanism includes a vacuum chamber arranged in the power supply device, a vacuum device is installed on one side of the vacuum chamber, the air inlet end of the vacuum chamber is connected to the gas delivery pipeline through an air suction channel, and an exhaust fan is arranged at the air outlet end of the vacuum chamber; a filtering mechanism is arranged between the air inlet end and the air outlet end of the vacuum chamber, and the filtering mechanism includes at least one layer of filter cotton arranged in the vacuum chamber.

2. The novel vacuum soldering iron according to claim 1, characterized in that: The gas delivery pipeline is sleeved on the outside of the connecting line, and a gas delivery channel for delivering the absorbed gas is reserved between the gas delivery pipeline and the connecting line.

3. The novel vacuum soldering iron according to claim 1, characterized in that: An independent control switch for opening and closing the air holes is arranged outside the power supply equipment.

4. The novel vacuum soldering iron according to claim 3 is characterized in that: The air hole opening and closing independent control switch is the control switch of the vacuum device.

5. The novel vacuum soldering iron according to claim 1, characterized in that: The filter mechanism comprises at least two layers of filter cotton arranged in the vacuum chamber, and all the filter cottons are made of different materials.

6. The novel vacuum soldering iron according to claim 5, characterized in that: The filtering mechanism comprises three layers of filter cotton arranged in the vacuum chamber.