Forming die for shell of water softener

By designing a water softener shell forming mold including upward and downward molds, and using hydraulic cylinder to drive the molding rod and insert rod, the problem of the molding rod being pushed out of the cavity during high-pressure glue injection is solved, and the installation of the water softener is realized The smooth forming of the hole.

CN222473202UActive Publication Date: 2025-02-14JIAHESHENG (XIAMEN) MOLDING TECH CO LTD
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Patent Information

Application Number
CN202420352144.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-02-14
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

During the high-pressure glue injection process, the molded rod is easily pushed out of the cavity, resulting in the inability to form the installation hole of the water softener.

Method used

A molding mold for the outer shell of the water softener is designed, using a combination structure of upward and downward molds. The molding rod and inserting rod are driven by the hydraulic cylinder to ensure that the molding rod is not pushed out of the cavity during high-pressure injection.

Benefits of technology

It effectively prevents the problem that the molded rod is pushed out of the cavity during high-pressure glue injection, and ensures that the installation hole of the water softener can be formed smoothly.

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Abstract

The utility model provides a forming die of a water softener shell, which comprises a panel, a base plate, an upper movable die, a lower fixed die, an ejector plate and a bottom plate, the upper movable die is provided with a groove, a mold core is embedded in the lower fixed die, the groove and the mold core form a forming cavity, one side surface of the upper movable die is provided with two inclined through holes communicated with the groove, a forming rod is arranged in the inclined horizontal through holes in a sliding manner, and the ejector plate is arranged on the base plate. A first hydraulic cylinder is mounted at one end of the inclined through hole of the upper movable mold, one end of the forming rod is connected with the first hydraulic cylinder, a vertical through hole communicated with the inclined through hole is formed in the upper end face of the upper movable mold, an inserting rod is slidably arranged in the vertical through hole, a second hydraulic cylinder is mounted at one end of the vertical through hole of the upper movable mold and connected with the inserting rod, and a guide hole is formed in the forming rod. The insertion rod can penetrate into the guide hole. During mold closing, the groove covers the mold core, the first hydraulic cylinder drives one end of the forming rod to go in and out of the cavity, and the second hydraulic cylinder drives the insertion rod to be inserted into the guide hole, so that the forming rod can be prevented from being pushed out of the cavity by pressure during high-pressure glue injection, and the mounting hole of the water softener is smoothly formed.
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Description

Technical Field

[0001] The utility model relates to the field of molds, and in particular to a molding mold for a water softener shell. Background Art

[0002] The mold is a tool used to make molded products. Different shapes of molds are used to make products of different shapes, such as Figure 1-2 The water softener shell shown in the figure has a shell size (length × width × height): 512mm × 390mm × 614mm, and the overall size is large. A vertical through cavity is opened on the front of the water softener shell, and two mounting holes are opened on the outer front of the water softener near the upper edge. Due to the large overall size of the water softener, high-pressure glue injection into the cavity is used to improve the molding efficiency. The high-pressure glue injection process will cause the molding rod originally placed in the cavity for forming the mounting hole to be pushed out of the cavity, resulting in the inability to form the mounting hole of the water softener. Utility Model Content

[0003] The utility model provides a forming die for a water softener shell, aiming to solve the technical problems mentioned in the above technical background.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a forming mold for a water softener shell, comprising a panel, a pad, an upper movable mold, a lower fixed mold, an ejector plate and a bottom plate from top to bottom, the upper movable mold having a groove, the lower fixed mold having a core embedded therein, the groove and the core forming a forming cavity, one side surface of the upper movable mold having two inclined through holes connected to the grooves, a forming rod slidably arranged in the inclined horizontal through holes, a first hydraulic cylinder being installed at one end of the inclined through holes of the upper movable mold, one end of the forming rod being connected to the first hydraulic cylinder, a vertical through hole connected to the inclined through hole being opened on the upper end surface of the upper movable mold, an insertion rod being slidably arranged in the vertical through hole, a second hydraulic cylinder being installed at one end of the vertical through hole on the upper movable mold, the second hydraulic cylinder being connected to the insertion rod, a guide hole being opened on the forming rod, and the insertion rod being able to pass through the guide hole.

[0005] Furthermore, the lower fixed mold has a side molding block slidably arranged on one side of the core, and the side molding block has an inclined guide groove on the side away from the core, and the upper movable mold has a side molding groove on one side of the groove, and the side molding groove has an inclined guide block on the side away from the groove.

[0006] Furthermore, two limiting notches are provided on one side of the side forming block close to the lower fixed mold, and two fixing blocks are provided on one end of the side forming groove close to the lower fixed mold.

[0007] Furthermore, the core is provided with a plurality of ejector pins, and the lower ends of the ejector pins can slide through the lower fixed mold to connect with the ejector plate.

[0008] Furthermore, the lower fixed mold is provided with a plurality of push plates around the core, and the push plates are provided with push rods, and the push rods can slide downward through the lower fixed mold to connect with the ejector plate.

[0009] Furthermore, the core is provided with a square groove, and a protrusion is embedded in the groove.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model includes a panel, a pad, an upper movable mold, a lower fixed mold, an ejector plate and a bottom plate. The upper movable mold is provided with a groove, and the lower fixed mold is embedded with a core. The groove and the core constitute a molding cavity. One side of the upper movable mold is provided with two inclined through holes connected to the grooves. A molding rod is slidably arranged in the inclined horizontal through hole. The upper movable mold is provided with a first hydraulic cylinder at one end of the inclined through hole. One end of the molding rod is connected to the first hydraulic cylinder. The upper end surface of the upper movable mold is provided with a vertical through hole connected to the inclined through hole. An insertion rod is slidably arranged in the vertical through hole. The upper movable mold is provided with a second hydraulic cylinder at one end of the vertical through hole. The second hydraulic cylinder is connected to the insertion rod. A guide hole is provided on the molding rod, and the insertion rod can pass through the guide hole. When the mold is closed, the groove covers the core, the first hydraulic cylinder drives one end of the molding rod to enter and exit the cavity, and the second hydraulic cylinder drives the insertion rod to insert into the guide hole. In this way, the pressure can be prevented from pushing the molding rod out of the cavity during high-pressure glue injection, and the installation hole of the water softener can be smoothly formed. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the water softener shell structure;

[0014] Figure 2 This is a schematic diagram of the structure of the water softener housing from another angle;

[0015] Figure 3 This is a schematic diagram of the molding die structure of the water softener shell of the utility model;

[0016] Figure 4 It is a cross-sectional view of the upper movable mold of the molding mold of the water softener shell of the utility model;

[0017] Figure 5 It is a schematic diagram of the cooperation structure of the first hydraulic cylinder and the second hydraulic cylinder of the forming die of the water softener shell of the utility model;

[0018] Figure 6It is a schematic diagram of the core structure of the molding die of the water softener shell of the utility model;

[0019] Figure 7 It is a schematic diagram of the upper movable mold structure of the molding die of the water softener shell of the utility model;

[0020] Figure 8 It is a structural schematic diagram of the upper movable mold of the molding mold of the water softener shell of the utility model from another angle;

[0021] Fig. 9 The utility model is a structural schematic diagram of a push rod and a push plate of a forming die for a water softener shell.

[0022] Main component symbols

[0023] 10. Panel;

[0024] 20. Pad;

[0025] 30, upper movable mold; 301, groove; 302, side molding groove; 3021, inclined guide block; 3022, fixed block; 303, first hydraulic cylinder; 3031, molding rod; 304, second hydraulic cylinder; 3041, insertion rod;

[0026] 40, lower fixed mold; 401, core; 402, side forming block; 4021, guide groove; 4022, limiting notch;

[0027] 50, ejector plate; 501, ejector rod; 502, push plate;

[0028] 60. Bottom plate;

[0029] 70. Water softener housing; 701. Installation hole; 702. Fixing hole; 703. N-shaped notch. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0033] Example

[0034] like Figure 1-2 The water softener housing 70 shown has a size (length×width×height): 512mm×390mm×614mm, and has a large overall size. A vertical through cavity is opened on the front of the water softener housing 70, an n-shaped notch 703 and a fixing hole 702 are opened on the back of the water softener housing 70, and two mounting holes 701 are opened on the outer front of the water softener near the upper edge.

[0035] Reference Figure 3-4 , Figure 6-8 As shown, the utility model discloses a molding die for a water softener housing, comprising a panel 10, a pad 20, an upper movable mold 30, a lower fixed mold 40, an ejector plate 50 and a bottom plate 60 from top to bottom, the upper movable mold 30 is provided with a groove 301, the lower fixed mold 40 is embedded with a core 401, the groove 301 and the core 401 constitute a molding cavity, specifically, during mold closing and injection molding, the upper movable mold 30 and the lower fixed mold 40 are closed, the groove 301 covers the core 401, and is used to mold the main body of the water softener housing 70, the core 401 is provided with a square groove, a convex block is embedded in the groove 301, and the convex block is placed in the square groove for molding the through cavity of the water softener housing 70.

[0036] Reference Figure 6-7As shown, the lower fixed mold 40 has a side molding block 402 slidably arranged on one side of the core 401, an L-shaped slider is installed at the bottom of the side molding block 402, an L-shaped slide groove is opened on the lower fixed mold 40, the L-shaped slider can slide along the L-shaped slide groove to prevent the side molding block 402 from detaching from the lower fixed mold 40, an inclined guide groove 4021 is opened on the side of the side molding block 402 away from the core 401, and the upper movable mold 30 has a side molding groove 302 on one side of the groove 301, and an inclined guide block 3021 is arranged on the side of the side molding groove 302 away from the groove 301. Specifically, when the mold is closed, the groove 301 covers the core 401 downward, and the inclined guide block 3021 moves downward along the guide groove 4021, driving the side molding block 402 to approach the core 401, so as to form the limiting notch 4022 and the fixing hole 702 on the back of the water softener housing 70; when the mold is opened, the upper movable mold 30 and the lower fixed mold 40 are separated, and the inclined guide block 3021 drives the side molding block 402 to leave the core 401. Furthermore, two limiting notches 4022 are formed on one side of the side forming block 402 close to the lower fixed mold 40, and two fixing blocks 3022 are set on one end of the side forming groove 302 close to the lower fixed mold 40. The two fixing blocks 3022 move along the limiting notches 4022. At this time, the inclined guide block 3021 drives the side forming block 402 to withdraw from the limiting notches 4022 and the fixing hole 702 on the back side of the water softener housing 70. When the fixing block 3022 contacts the upper edge of the two limiting notches 4022, it drives the side forming block 402 to leave the core 401 upward along with the upper movable mold 30, so as to facilitate the subsequent demolding of the water softener housing 70.

[0037] Reference Figure 3-8As shown, one side of the upper movable mold 30 is provided with two inclined through holes connecting the grooves 301, and a forming rod 3031 is slidably arranged in the inclined horizontal through hole. The upper movable mold 30 is equipped with a first hydraulic cylinder 303 at one end of the inclined through hole, and one end of the forming rod 3031 is connected to the first hydraulic cylinder 303. The upper end surface of the upper movable mold 30 is provided with a vertical through hole connecting the inclined through holes, and an insertion rod 3041 is slidably arranged in the vertical through hole. The upper movable mold 30 is equipped with a second hydraulic cylinder 304 at one end of the vertical through hole, and the second hydraulic cylinder 304 is connected to the insertion rod 3041. A guide hole is provided on the forming rod 3031, and the insertion rod 3041 can pass through the guide hole. Specifically, when the upper movable mold 30 and the lower fixed mold 40 are closed during mold closing, the first hydraulic cylinder 303 is controlled to push the molding rod 3031 into the mold cavity along the inclined through hole and abut against the mold core 401, and then the second hydraulic cylinder 304 is controlled to push the insertion rod 3041 into the guide hole of the molding rod 3031 along the vertical through hole, and the molding rod 3031 is locked by the insertion rod 3041 to prevent the molding from being pushed out of the mold cavity due to the pressure in the mold cavity and reaching the mounting hole 701 of the water softener housing 70. When the mold is opened, the second hydraulic cylinder 304 is controlled to drive the insertion rod 3041 to withdraw from the guide hole, and then the first hydraulic cylinder 303 is controlled to drive the molding rod 3031 to withdraw from the mounting hole 701, and the upper movable mold 30 and the lower fixed mold 40 are separated. Furthermore, the core 401 is provided with a plurality of ejector rods 501, the lower ends of the ejector rods 501 can slide through the lower fixed mold 40 to connect to the ejector plate 50, the water softener housing 70 remains in the core 401, and the ejector rods 501 are pushed by the ejector plate 50 to be ejected from the inside of the water softener housing 70. At the same time, the lower fixed mold 40 is provided with a plurality of push plates 502 around the core 401, and the push plates 502 are provided with push rods, and the push rods can slide downward through the lower fixed mold 40 to connect to the ejector plate 50, and the ejector plate 50 pushes the push plate 502 from the edges around the lower end of the water softener housing 70 to push the water softener housing 70 upward to fall off from the core 401, and the demoulding of the water softener housing 70 is achieved by pushing the ejector rods 501 and the push plates 502.

[0038] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A forming mold for a water softener housing, characterized in that: It includes a panel, a pad, an upper movable mold, a lower fixed mold, an ejector plate and a bottom plate from top to bottom, the upper movable mold is provided with a groove, the lower fixed mold is embedded with a core, the groove and the core constitute a molding cavity, one side of the upper movable mold is provided with two inclined through holes connected to the grooves, a molding rod is slidably arranged in the inclined horizontal through holes, the upper movable mold is provided with a first hydraulic cylinder at one end of the inclined through holes, one end of the molding rod is connected to the first hydraulic cylinder, the upper end surface of the upper movable mold is provided with a vertical through hole connected to the inclined through hole, an insertion rod is slidably arranged in the vertical through hole, a second hydraulic cylinder is provided on the upper movable mold at one end of the vertical through hole, the second hydraulic cylinder is connected to the insertion rod, a guide hole is provided on the molding rod, and the insertion rod can pass through the guide hole.

2. The forming mold for the water softener housing according to claim 1, characterized in that: The lower fixed mold is slidably provided with a side molding block on one side of the core, and an inclined guide groove is provided on the side of the side molding block away from the core. The upper movable mold is provided with a side molding groove on one side of the groove, and an inclined guide block is provided on the side of the side molding groove away from the groove.

3. The forming mold of the water softener housing according to claim 2, characterized in that: Two limiting notches are provided on one side of the side forming block close to the lower fixed die, and two fixing blocks are arranged on one end of the side forming groove close to the lower fixed die.

4. The forming mold for the water softener housing according to claim 1, characterized in that: The core is provided with a plurality of ejector rods, and the lower ends of the ejector rods can slide through the lower fixed mold and connect with the ejector plate.

5. The forming mold for the water softener housing according to claim 1, characterized in that: The lower fixed mold is provided with a plurality of push plates around the core, and the push plates are provided with push rods, and the push rods can slide downward through the lower fixed mold and connect with the ejector plate.

6. The forming mold for the water softener housing according to claim 1, characterized in that: The core is provided with a square groove, and a convex block is embedded in the groove.