Sand blasting device for automobile cooling fin machining
By introducing explosion-proof motors and transverse hydraulic cylinders into the automotive radiator sandblasting machine, automatic rotational face change and automatic clamping and loosening of the radiator fins is achieved, solving the problem of cumbersome manual face change in the existing technology, and improving the Sand blasting efficiency and achieve environmentally friendly dust removal.
Patent Information
- Application Number
- CN202421288883.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing automotive radiator sandblasting machines require manual replacement during the sandblasting process, resulting in high cumbersomeness and low efficiency.
A sandblasting device for processing automobile radiator is designed, using explosion-proof motors and other components to realize automatic rotation and face replacement, clamping and loosening of the radiator through the transverse hydraulic cylinder, and dust removal operation is achieved in combination with a cyclone dust collector.
Automatic sandblasting operations are realized, sandblasting efficiency is improved, manpower is reduced, and environmentally friendly sandblasting operations are realized through cyclone dust collectors.
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Figure CN222493796U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile radiator fin manufacturing and application, and specifically relates to a sandblasting device for automobile radiator fin processing. Background Art
[0002] The function of a car radiator is to protect the engine, avoid damage due to overheating, and keep the engine within an appropriate temperature range. The radiator is a heat exchanger. The coolant flows in the radiator core and air passes outside the radiator core. The hot coolant cools down due to the heat dissipation to the air, and the cold air heats up due to absorbing the heat dissipated by the coolant.
[0003] Radiator fin sandblasting is a process that uses the impact of high-speed sand flow to clean and roughen the surface of the substrate. It is the main durability extension process in automobiles. It can increase the contact area with the air, enhance the heat dissipation effect, and make the heat dissipation effect better.
[0004] Sand blasting device is an essential equipment for heat sink preparation.
[0005] According to the applicant's search, the application number or patent number is 202022174002.6, which discloses a sandblasting machine for automobile radiator processing, including a base plate and a shell, the shell is located on the upper surface of the base plate, a sandblasting pot is arranged on the left side of the shell, a sand inlet pipe is arranged on the upper wall of the sandblasting pot, a sand outlet pipe is arranged on the lower wall of the sandblasting pot, a sand outlet hose is arranged on the end of the sand outlet pipe away from the sandblasting pot, two slides are arranged on the upper inner wall of the shell, an upper slider is slidably connected between the slides, a steering ball is rotatably connected to the lower end of the upper slider, a sandblasting gun is arranged on the end of the steering ball away from the upper slider, and a first slide rail is arranged on the lower inner wall of the shell and located on the left side. In the utility model, the automobile radiator is fixed by setting four fixed blocks whose positions can be adjusted left and right, and the heat dissipation of different structures can be fixed, and the radiator is fully sandblasted by setting a sandblasting gun that can slide left and right and rotate within a certain range.
[0006] After analysis, the following problems exist: during the sandblasting process of the heat sink (described in the working principle of the manual), for the heat sink that has completed sandblasting on one side, it is necessary to manually change the surface, which increases the cumbersomeness of the sandblasting process, increases the sandblasting process time, and reduces the efficiency of the sandblasting operation, which needs to be solved urgently.
[0007] Therefore, based on the above problems, the utility model provides a sandblasting device for processing automobile radiator fins. Utility Model Content
[0008] Purpose of the utility model: The purpose of the utility model is to provide a sandblasting device for automobile radiator processing, to solve the technical problems existing in the sandblasting work of the sandblasting machine in the background technology, to achieve efficient sandblasting of automobile radiator fins, and to save manpower.
[0009] Technical solution: The utility model provides a sandblasting device for automobile radiator processing, comprising a skid-mounted fixing seat, a sand material tank, a pump, a double-door box with a window, a radiator body and a PLC controller, wherein a first through groove is arranged in the upper end surface of the double-door box with a window, a sandblasting tube with a valve is arranged on the pump, one end of which is installed in the upper part of the double-door box with a window through the first through groove, a sandblasting gun is arranged at one end of the sandblasting tube with a valve, a fixed vertical support plate is arranged in one end of the double-door box with a window, a first bearing is arranged on the upper part of the fixed vertical support plate, a first rotating rod is installed on the fixed vertical support plate through the first bearing, a first fixed block is arranged on the first rotating rod, a strip block is arranged in the other end of the double-door box with a window, a strip slide is arranged in the strip block, and a strip slide is arranged in the strip slide A slider is provided, the slider is provided with a dynamic vertical support plate, the dynamic vertical support plate is provided with a second bearing, the dynamic vertical support plate is installed with a second rotating rod through the second bearing, and the second rotating rod is provided with a second fixed block, a second through groove is provided in the lower part of one side of the double-opening door with window box body, and a horizontal mounting seat is provided on the lower outer wall of one side of the double-opening door with window box body and below the second through groove, a horizontal hydraulic cylinder connected with the slider is provided on the horizontal mounting seat, a horizontal motor seat is provided on the outer wall of one side of the upper part of the dynamic vertical support plate, an explosion-proof motor is provided on the horizontal motor seat, a coupling connected with the explosion-proof motor is provided at one end of the second rotating rod, and a shielding protective cover with the explosion-proof motor is provided on the dynamic vertical support plate and the horizontal motor seat; wherein, the pump, the horizontal hydraulic cylinder and the explosion-proof motor are respectively connected with the PLC controller.
[0010] According to the technical solution, the sandblasting device for automobile radiator processing also includes a third through slot arranged in one side of the double-door window box and located above the second through slot, a cyclone dust collector arranged on the end face of one end of the skid-mounted fixing seat, and a dust outlet pipe with a valve connected to the third through slot and the cyclone dust collector at both ends respectively; wherein the cyclone dust collector is connected to a PLC controller.
[0011] According to the technical solution, the sandblasting device for automobile radiator processing also includes a slider screw groove arranged in one side of the slider, and a transition connection block arranged on the end face of one end of the horizontal hydraulic cylinder, and a transition connection block screw groove arranged in one side of the transition connection block, and a screw rod whose two ends are respectively connected to the slider screw groove and the transition connection block screw groove, and a locking nut arranged at both ends of the screw rod and used in conjunction with the slider and the transition connection block.
[0012] In the technical solution, the sandblasting device for processing automobile radiator fins further comprises a first sealing ring and a second sealing ring which are respectively arranged in the first through groove and the second through groove.
[0013] Compared with the prior art, the beneficial effects of the sandblasting device for automobile radiator processing of the utility model are: 1. Compared with the traditional sandblasting machine, there is no need for manual operation to change the surface of the radiator. Through explosion-proof motors, etc., automatic rotation and surface changing of the automobile radiator during sandblasting can be achieved, thereby improving the sandblasting efficiency; 2. Through horizontal hydraulic cylinders, etc., convenient clamping and loading / loosening of the automobile radiator can be achieved; 3. Through cyclone dust collectors, etc., the adsorption and recovery of sandblasting dust can be achieved, thereby completing environmentally friendly sandblasting operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 This is a structural schematic diagram of a sandblasting device for processing automobile radiator fins of the utility model;
[0016] Figure 2 This is a schematic structural diagram of another embodiment of a screw rod and the like of a sandblasting device for processing automobile radiator fins of the utility model;
[0017] Among them, the numbers in the figure are as follows: 100-skid-mounted fixing seat, 101-sand tank, 102-pump, 103-double-door box with window, 200-first through groove, 201-sandblasting tube with valve, 202-sandblasting gun, 203-first sealing ring, 204-horizontal mounting seat, 205-horizontal hydraulic cylinder, 206-second through groove, 207-second sealing ring, 208-strip block, 209-strip slide, 210-slider, 211-fixed vertical support plate, 212-first rotating rod, 213-first fixed block, 214-movable vertical support plate, 215-second bearing, 216-second rotating rod, 217-second fixed block, 218-transition connecting block, 219-transition connecting block screw groove, 220-slider screw groove, 221-screw, 222-locking nut, 223-first bearing, 224-horizontal motor seat, 225-coupling, 226-explosion-proof motor, 227-shielding protective cover, 300-cyclone dust collector, 301-third through groove, 302-dust outlet pipe with valve, 400-heat sink body, 500-PLC controller, 221-1-screw screw groove, 221-2-transition screw, 221-3-transition screw nut. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] Embodiment 1
[0021] like Figure 1 The sandblasting device for automobile radiator processing shown in the figure comprises a skid-mounted fixing seat 100, a sand material tank 101, a pump 102, a double-door box body with a window 103 (the box door with a window is not marked, which does not affect the disclosure of the technical solution of the present application), a radiator body 400 and a PLC controller 500.
[0022] A first through slot 200 is provided in the upper end surface of the double-door window box 103.
[0023] The pump 102 is provided with a sandblasting tube 201 with a valve, one end of which is installed in the upper part of the double-door window box 103 through the first through slot 200.
[0024] A sandblasting gun 202 is provided at one end of the sandblasting tube 201 with a valve.
[0025] A vertical support plate 211 is provided at one end of the double-door window box 103.
[0026] A first bearing 223 is disposed on the upper portion of the vertical support plate 211.
[0027] The first rotating rod 212 is mounted on the vertical support plate 211 via a first bearing 223.
[0028] The first rotating rod 212 is provided with a first fixing block 213 (matching with the heat sink body 400).
[0029] A strip block 208 is disposed in the other end of the double-door window box 103.
[0030] A strip-shaped slide groove 209 is provided in the strip-shaped block 208.
[0031] A slider 210 is disposed in the strip-shaped slide groove 209.
[0032] The slider 210 is provided with a movable vertical support plate 214.
[0033] The movable vertical support plate 214 is provided with a second bearing 215.
[0034] The movable vertical support plate 214 is mounted with a second rotating rod 216 via a second bearing 215.
[0035] The second rotating rod 216 is provided with a second fixing block 217 (matching with the heat sink body 400).
[0036] A second through slot 206 is provided in the lower part of one side of the double-door window box 103.
[0037] A horizontal mounting seat 204 is provided on the lower outer wall of one side of the double-door window box 103 and below the second through slot 206.
[0038] A horizontal hydraulic cylinder 205 connected to the slider 210 is provided on the horizontal mounting seat 204.
[0039] A horizontal motor seat 224 is provided on the outer wall of one side of the upper part of the dynamic vertical support plate 214.
[0040] An explosion-proof motor 226 is provided on the horizontal motor seat 224.
[0041] One end of the second rotating rod 216 is provided with a coupling 225 connected to an explosion-proof motor 226.
[0042] The vertical support plate 214 and the horizontal motor seat 224 are provided with a shielding protection cover 227 for the explosion-proof motor 226;
[0043] The heat sink body 400 is located between the first fixed block 213 and the second fixed block 217, and the horizontal hydraulic cylinder 205 drives the slider 210 to slide horizontally in the strip slide 209, so that the second fixed block 217 on the vertical support plate 214 slides synchronously close to the first fixed block 213 to clamp the heat sink body 400;
[0044] When the sandblasting of one side of the heat sink body 400 is completed, the explosion-proof motor 226 is started to rotate the second rotating rod 216 through the coupling 225. At this time, the second rotating rod 216 drives the second fixed block 217, the heat sink body 400, the first fixed block 213 and the first rotating rod 212 to rotate synchronously, completing the horizontal rotation and surface change of the non-sandblasted part of the heat sink body 400. The pump 102, the horizontal hydraulic cylinder 205 and the explosion-proof motor 226 are respectively connected to the PLC controller 500 to realize the automatic control of the sandblasting operation.
[0045] Embodiment 2
[0046] On the basis of the first embodiment, the sandblasting device for automobile radiator processing further includes a third through slot 301 arranged in one side of the double-door window box 103 and located above the second through slot 206, and a cyclone dust collector 300 arranged on the end surface of one end of the skid-mounted fixing seat 100, and a dust outlet pipe 302 with a valve connected to the third through slot 301 and the cyclone dust collector 300 at both ends respectively;
[0047] The cyclone dust collector 300 is connected to the PLC controller 500, and the above structural design realizes the dust removal operation during the automated sandblasting process.
[0048] Embodiment 3
[0049] On the basis of Example 1 or Example 2, the sandblasting device for processing automobile radiator fins also includes a slider groove 220 arranged in one side of the slider 210, a transition connection block 218 arranged on the end face of one end of the horizontal hydraulic cylinder 205, a transition connection block groove 219 arranged in one side of the transition connection block 218, and a screw 221 whose two ends are respectively connected to the slider groove 220 and the transition connection block groove 219, and a locking nut 222 arranged at both ends of the screw 221 and used in conjunction with the slider 210 and the transition connection block 218. The above design realizes convenient assembly and disassembly between the slider 210 and the horizontal hydraulic cylinder 205.
[0050] Embodiment 4
[0051] On the basis of the first embodiment, the second embodiment or the third embodiment, the sandblasting device for processing automobile heat sinks further includes a first sealing ring 203 and a second sealing ring 207 respectively arranged in the first through groove 200 and the second through groove 206. The above structural design prevents the hidden danger of dust leakage during the sandblasting process, thereby realizing a safe and environmentally friendly sandblasting process.
[0052] like Figure 2As shown, the screw 221 can be composed of two sections, and a screw groove 221-1 is set in the opposite surface of the screw 221. The two sections of the screw 221 are connected by a transition screw 221-2 through the screw groove 221-1, and are locked and fixed by a transition screw nut 221-3. This structural design is used to adjust the distance between the first rotating rod 212 and the movable vertical support plate 214 to adapt to the clamping and fixing of heat sink bodies 400 of different widths (the stroke of the horizontal hydraulic cylinder 205 is fixed).
[0053] The structural principle or working principle of the sandblasting device for automobile radiator processing of this structure:
[0054] First, open the double-door box with window 103, and place one end of the heat sink body 400 in the first fixing block 213;
[0055] Then, the horizontal hydraulic cylinder 205 is started through the PLC controller 500. At this time, the horizontal hydraulic cylinder 205 drives the bar block 208 to move toward the second fixed block 217 in the bar slide groove 209 through the screw rod 221 until the heat sink body 400 is clamped.
[0056] Finally, the door of the double-door box body with a window 103 is closed, and the pump 102 and the cyclone dust collector 300 are respectively started through the PLC controller 500. At this time, the sandblasting effect is performed on one side of the heat sink body 400, and the cyclone dust collector 300 performs the corresponding adsorption and dust removal operation; and when the sandblasting of one side of the heat sink body 400 is completed, the explosion-proof motor 226 is started through the PLC controller 500, and the explosion-proof motor 226 is linked to the second rotating rod 216 to rotate through the coupling 225. At this time, the second rotating rod 216 drives the second fixed block 217 and the heat sink body 400 to rotate. The body 400, the first fixed block 213 and the first rotating rod 212 rotate synchronously to complete the horizontal rotation and surface change of the non-sandblasted part of the heat sink body 400. After the overall sandblasting of the heat sink body 400 is completed, the double-door box door with window 103 is opened, and the horizontal hydraulic cylinder 205 is started through the PLC controller 500. At this time, the horizontal hydraulic cylinder 205 drives the strip block 208 to move in the strip slide groove 209 to a position away from the second fixed block 217 through the screw 221 until the heat sink body 400 is released, and the heat sink body 400 is removed and unloaded.
[0057] The pump 102, horizontal hydraulic cylinder 205, explosion-proof motor 226, cyclone dust collector 300, PLC controller 500, etc. of this structure are all conventional components or equipment and are not modified in this application.
[0058] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0059] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A sandblasting device for automobile radiator fin processing, comprising a skid-mounted fixing base (100), a sand material tank (101), a pump (102), a double-door box with a window (103), a radiator body (400) and a PLC controller (500), characterized in that: A first through groove (200) is provided in the upper end surface of the double-door window box (103). The pump (102) is provided with a sandblasting pipe (201) with a valve, one end of which is installed in the upper part of the double-door box (103) with a window through a first through slot (200). A sandblasting gun (202) is provided at one end of the sandblasting tube (201) with a valve. A vertical support plate (211) is provided in one end of the double-door window box (103). A first bearing (223) is disposed on the upper portion of the vertical support plate (211). A first rotating rod (212) is mounted on the vertical support plate (211) via a first bearing (223). The first rotating rod (212) is provided with a first fixing block (213). A strip block (208) is arranged in the other end of the double-door window box (103). The strip block (208) is provided with a strip chute (209). A slider (210) is arranged in the strip-shaped slide groove (209). The sliding block (210) is provided with a movable vertical support plate (214). The movable vertical support plate (214) is provided with a second bearing (215). The movable vertical support plate (214) is mounted with a second rotating rod (216) via a second bearing (215). The second rotating rod (216) is provided with a second fixing block (217). A second through slot (206) is provided in the lower part of one side of the double-door window box (103). A horizontal mounting seat (204) is provided on the lower outer wall of one side of the double-door window box (103) and below the second through slot (206). The horizontal mounting seat (204) is provided with a horizontal hydraulic cylinder (205) connected to the slider (210). A horizontal motor seat (224) is provided on an outer wall of one side of the upper portion of the dynamic vertical support plate (214). An explosion-proof motor (226) is arranged on the horizontal motor seat (224). A coupling (225) connected to an explosion-proof motor (226) is provided at one end of the second rotating rod (216). The vertical moving support plate (214) and the horizontal motor seat (224) are provided with a shielding protective cover (227) for the explosion-proof motor (226); The pump (102), the horizontal hydraulic cylinder (205) and the explosion-proof motor (226) are respectively connected to the PLC controller (500).
2. The sandblasting device for automobile radiator processing according to claim 1, characterized in that: The sandblasting device for processing automobile radiator fins also includes a third through slot (301) arranged in one side of a double-door window box (103) and located above the second through slot (206), a cyclone dust collector (300) arranged on an end surface of one end of a skid-mounted fixing seat (100), and a dust outlet pipe (302) with a valve connected to the third through slot (301) and the cyclone dust collector (300) at two ends respectively; wherein the cyclone dust collector (300) is connected to a PLC controller (500).
3. The sandblasting device for automobile radiator processing according to claim 2, characterized in that: The sandblasting device for processing automobile radiator fins also includes a slider screw groove (220) arranged in one side of a slider (210), a transition connection block (218) arranged on the end surface of one end of a horizontal hydraulic cylinder (205), a transition connection block screw groove (219) arranged in one side of the transition connection block (218), a screw rod (221) whose two ends are respectively connected to the slider screw groove (220) and the transition connection block screw groove (219), and locking nuts (222) arranged at both ends of the screw rod (221) and used in conjunction with the slider (210) and the transition connection block (218).
4. The sandblasting device for automobile radiator processing according to claim 2, characterized in that: The sandblasting device for processing automobile radiator fins also includes a first sealing ring (203) and a second sealing ring (207) which are respectively arranged in the first through groove (200) and the second through groove (206).
Citation Information
Patent Citations
Sand blasting machine for machining automobile cooling fins
CN213673642U