Water-cooling setting machine
By designing a circulating cooling system in a water-cooled setting machine, the problem of rising water temperature affecting the setting effect is solved, and stable water-cooled setting and efficient cooling effect are achieved.
Patent Information
- Application Number
- CN202420435018.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-07
AI Technical Summary
After working for a long time, the existing water-cooled setting machine will affect the setting effect and cooling efficiency due to the increase in water temperature.
A water-cooled shaping machine is designed, including the main frame, the water tank and the refrigeration component. The refrigeration component is connected to the water tank and is used to circulate the water in the cooling water tank to ensure the stability of the water temperature.
Through the circulating cooling system, the temperature of the water in the water tank is effectively reduced, ensuring the water-cooling setting effect and cooling efficiency of the product.
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Figure CN222495057U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of shaping devices, and in particular to a water-cooling shaping machine. Background Art
[0002] Plastic products are a general term for daily and industrial products made from plastic as the main raw material, including products made from injection molding, blister molding, and other processes. Plastic is a type of synthetic polymer material with plasticity;
[0003] After plastic products are formed, they need to be cooled and shaped. After the existing automobile plastic products are processed, they need to be shaped at low temperature. The existing cooling methods are air cooling or automatic cooling, but the air cooling efficiency is low and the shaping effect is not good; and in the water cooling shaping method, since the plastic products have a high temperature after being formed, after long-term work, the water temperature will rise, which is not conducive to continuing the water cooling shaping work;
[0004] For this reason, we proposed a water-cooling setting machine to solve the problem of preventing the water temperature from rising, which would be detrimental to the water cooling work. Summary of the invention
[0005] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a water-cooling setting machine.
[0006] In a first aspect, the present application provides a water-cooling setting machine, comprising:
[0007] A main frame, wherein the main frame is a frame structure, a first space and a second space are arranged inside the main frame, and the second space is closer to the bottom of the main frame than the first space;
[0008] a water tank, the water tank being arranged in the first space, having an open top and storing water therein;
[0009] A refrigeration component, which is arranged in the second space and is connected to the inside of the water tank, and is used for circulating and cooling the water in the water tank;
[0010] A moving component is arranged inside the main frame and located above the first space. The moving component has a first moving end, and the first moving end is fixedly connected with a shaping tool, which is used to drive the shaping tool to enter the water tank along a first direction, and is used to water-cool and shape the product placed in the shaping tool.
[0011] According to the technical solution provided in the embodiment of the present application, a first bracket is arranged inside the main frame, and the moving assembly includes a first cylinder, which is arranged on the top of the first bracket. The first cylinder has the first moving end, and the first moving end passes through the first bracket along the first direction and extends to the bottom of the first bracket and is fixedly connected to the shaping tooling.
[0012] According to the technical solution provided in the embodiment of the present application, the main frame has two support rods arranged in the second direction, and the two support rods extend along the first direction. The moving component also includes two slide rails, and the two slide rails are respectively arranged on the two support rods, and the length directions of the two slide rails are parallel to the first direction; the first direction is perpendicular to the second direction.
[0013] According to the technical solution provided in the embodiment of the present application, the shaping tooling has an upper bracket, the upper bracket is fixedly connected to a side bracket close to the support rod, a slider is provided on the side bracket, and the slider is slidably connected to the slide rail; the first movable end is fixedly connected to the top of the upper bracket.
[0014] According to the technical solution provided in the embodiment of the present application, the shaping tool also has a second bracket, the second bracket is arranged below the upper bracket, and the second bracket and the upper bracket are connected by a connecting rod, and a compression space is formed between the second bracket and the upper bracket for placing the product.
[0015] According to the technical solution provided in the embodiment of the present application, the shaping tooling also has a plurality of second cylinders, which are arranged along the second direction on the top of the upper bracket, and the second cylinders have a second movable end, which extends through the upper bracket along the first direction into the clamping space and is connected to a pressure head.
[0016] According to the technical solution provided in the embodiment of the present application, the refrigeration component includes a water pump and a refrigerator, the water pump has a first input end and a first output end, the refrigerator has a second input end and a second output end, the water tank is provided with a third output end and a third input end, the first input end is connected to the third output end, the first output end is connected to the second input end, and the second output end is connected to the third input end.
[0017] According to the technical solution provided in the embodiment of the present application, a control panel is provided on the main frame, and the control panel is electrically connected to the first cylinder, the second cylinder, the water pump and the refrigerator.
[0018] According to the technical solution provided in the embodiment of the present application, a third bracket and a fourth bracket are arranged inside the main frame along the first direction, the third bracket is located between the first space and the second space, and is used to support the water tank, and the fourth bracket is located at the bottom of the second space, and is used to support the refrigeration assembly.
[0019] According to the technical solution provided in the embodiment of the present application, universal wheels are arranged at the four corners of the bottom of the main frame.
[0020] To sum up, the technical scheme specifically discloses a water-cooled shaping machine, including a main frame, wherein a first space and a second space are arranged inside the main frame, the first space is used to accommodate a water tank, and the second space is used to accommodate a refrigeration component, and the second space is closer to the bottom of the main frame relative to the first space, the refrigeration component and the water tank are connected, and can circulate and cool the water in the water tank, and a moving component is arranged inside the main frame, which is located above the first space, and the moving component has a first moving end, and the first moving end is connected to a shaping tool, and the shaping tool can be driven into the water tank through the first moving end, so that the product placed on the shaping tool can be driven to be immersed in the water tank and contact with water, thereby realizing water-cooling shaping of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0022] Figure 1 This is the main view of the water-cooled molding machine.
[0023] Figure 2 This is a side view of the water-cooled setting machine.
[0024] Numbers in the figure: 1. main frame; 2. first bracket; 3. first cylinder; 4. slide rail; 5. upper bracket; 6. side bracket; 7. slider; 8. second bracket; 9. connecting rod; 10. second cylinder; 11. pressure head; 12. water pump; 13. refrigerator; 14. water tank; 15. control panel; 16. third bracket; 17. fourth bracket; 18. universal wheel. DETAILED DESCRIPTION
[0025] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] Embodiment 1
[0028] Please refer to Figure 1 and Figure 2 As shown, the water-cooling setting machine includes a main frame 1, which is a frame structure. The main frame 1 has a first space and a second space arranged in sequence along a first direction. Figure 1 In the middle vertical direction, the second space is closer to the bottom of the main frame 1 relative to the first space;
[0029] A first bracket 2 is arranged inside the main frame 1 and is located above the first space. The moving assembly includes a first cylinder 3, which is arranged on the top of the first bracket 2. Optionally, the first cylinder 3 and the first bracket 2 are connected by bolts. The first cylinder 3 has a first moving end, which passes through the first bracket 2 along the first direction and extends to the bottom of the first bracket 2, and is fixedly connected with a shaping tool.
[0030] The shaping tooling comprises an upper bracket 5, and the first moving end is fixedly connected to the top of the upper bracket 5;
[0031] The main frame 1 has two support rods arranged in the second direction, both of which extend in the first direction, and the moving assembly also includes two slide rails 4, both of which extend in the first direction, and the two slide rails 4 are respectively arranged on one side of the two support rods; the second direction is Figure 1 a middle horizontal direction, and a second direction perpendicular to the first direction;
[0032] A side bracket 6 is fixedly connected to the upper bracket 5 on one side close to the support rod, and a slider 7 is provided on the side bracket 6 corresponding to the two slide rails 4, and the slide rails 4 and the slider 7 are slidably connected;
[0033] Thus, by starting the first cylinder 3, the first moving end reciprocates in the first direction, driving the upper bracket 5 to reciprocate in the first direction, and the slider 7 to reciprocate along the slide rail 4, so that the shaping tooling can move in the first direction;
[0034] Optionally, in other embodiments, the slide rail 4 may be a slide rod, and a sliding sleeve connection is formed between the slide rod and the slide block 7 .
[0035] The shaping tooling also includes a second bracket 8, which is located below the upper bracket 5 and parallel to the upper bracket 5. The second bracket 8 and the upper bracket 5 are connected by a connecting rod 9, and a compression space is formed between the second bracket 8 and the upper bracket 5. The second bracket 8 is used to support the product;
[0036] It should be noted that the top of the connecting rod 9 and the upper bracket 5 are detachably connected, and the bottom of the connecting rod 9 and the second bracket 8 are detachably connected.
[0037] The shaping tooling also includes a plurality of second cylinders 10, which are arranged along the second direction on the top of the upper bracket 5. The second cylinder 10 has a second movable end, which penetrates the upper bracket 5 along the first direction and extends into the pressing space, and is fixedly connected with a pressure head 11; wherein, the type of the pressure head 11 can be selected as a rubber pressure head, a leather pressure head or other materials, in order to achieve the goal of pressing the product while avoiding damage to the product.
[0038] A third bracket 16 and a fourth bracket 17 are sequentially arranged inside the main frame 1 along the first direction. The third bracket 16 is located between the first space and the second space. The third bracket 16 is used to support the water tank 14. The fourth bracket is arranged near the bottom of the main frame 1. The fourth bracket 17 is used to support the refrigeration assembly.
[0039] The top of the water tank 14 is open, and water is stored inside the water tank 14. By starting the first cylinder 3, the first movable end drives the shaping tooling to move along the first direction, and can drive the shaping tooling to enter the water tank 14 from the top opening of the water tank 14, so that the product comes into contact with water.
[0040] The refrigeration component includes a water pump 12 and a refrigerator 13. A third output end and a third input end are provided on the water tank 14. The water pump 12 has a first input end and a first output end. The refrigerator 13 has a second input end and a second output end. The first input end is connected to the third output end, the first output end is connected to the second input end, and the second output end is connected to the third input end. When the water pump 12 and the refrigerator 13 are started, the water in the water tank 14 is pumped into the refrigerator 13 by the water pump 12, and heat is exchanged with the refrigerant inside the refrigerator 13, thereby achieving cooling. The cooled water enters the water tank 14 again, thereby completing the water circulation refrigeration.
[0041] Universal wheels 18 are provided at the four corners of the bottom of the main frame 1. The universal wheels 18 have a locking function. The main frame 1 is moved to the working position by the universal wheels 18, and the universal wheels 18 are locked to achieve the braking function, which is convenient for moving the main frame 1 and can prevent the main frame 1 from shifting.
[0042] A control panel 15 is provided on the main frame 1 , and the first cylinder 3 , the second cylinder 10 , the water pump 12 and the refrigerator 13 are all electrically connected to the control panel 15 .
[0043] Working principle: When in use, the first cylinder 3 and the second cylinder 10 are controlled by the control panel 15, so that the first moving end moves upward along the first direction, driving the shaping tooling to move upward and away from the water tank 14, and the second moving end drives the pressure head 11 to move upward and away from the second bracket 8, and the product to be shaped is placed on the top of the second bracket 8, and the second cylinder 10 is started through the control panel 15, and the second moving end moves downward along the first direction to drive the pressure head 11 to move, so that the pressure head 11 abuts against the product, thereby compacting the product, and the first cylinder 3 is started through the control panel 15, and the first moving end drives the shaping tooling to enter the water tank 14 along the first direction, so that the product is immersed in water, and the shaping cooling of the product is achieved;
[0044] When the water-cooling setting machine has been working for a long time, the water in the water tank 14 constantly contacts the product to be cooled, causing the water to absorb too much heat and the water temperature to rise, thereby affecting the setting effect of the product and reducing the water cooling efficiency. At this time, the water pump 12 and the refrigerator 13 are started through the control panel 15 to absorb the water with heat and cool the water. The cooled water is again sent to the water tank 14, thereby reducing the water temperature and ensuring that the product can be normally water-cooled and set.
[0045] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. Water-cooled setting machine, characterized in that: include: A main frame (1), the main frame (1) being a frame structure, a first space and a second space being arranged inside the main frame (1), and the second space being closer to the bottom of the main frame (1) than the first space; a water tank (14), the water tank (14) being arranged in the first space, having an open top and storing water therein; A refrigeration component, the refrigeration component is arranged in the second space, and the refrigeration component is connected to the inside of the water tank (14), and is used for circulating and cooling the water in the water tank (14); A movable component, wherein the movable component is arranged inside the main frame (1) and is located above the first space. The movable component has a first movable end, and the first movable end is fixedly connected to a shaping tool, and is used to drive the shaping tool to enter the water tank (14) along a first direction, and is used to water-cool and shape the product placed in the shaping tool.
2. The water-cooling setting machine according to claim 1, characterized in that: A first bracket (2) is arranged inside the main frame (1), and the moving component includes a first cylinder (3). The first cylinder (3) is arranged on the top of the first bracket (2), and the first cylinder (3) has the first moving end. The first moving end passes through the first bracket (2) along the first direction and extends to the bottom of the first bracket (2) and is fixedly connected to the shaping tooling.
3. The water-cooling setting machine according to claim 2, characterized in that: The main frame (1) has two support rods arranged in a second direction, and the two support rods extend along the first direction. The moving component also includes two slide rails (4), and the two slide rails (4) are respectively arranged on the two support rods, and the length directions of the two slide rails (4) are parallel to the first direction; the first direction is perpendicular to the second direction.
4. The water-cooling setting machine according to claim 3, characterized in that: The shaping tooling comprises an upper bracket (5), a side bracket (6) is fixedly connected to the upper bracket (5) near the support rod, a slider (7) is provided on the side bracket (6), and the slider (7) is slidably connected to the slide rail (4); the first movable end is fixedly connected to the top of the upper bracket (5).
5. The water-cooling setting machine according to claim 4, characterized in that: The shaping tooling also comprises a second bracket (8), the second bracket (8) being arranged below the upper bracket (5), and the second bracket (8) and the upper bracket (5) being connected via a connecting rod (9), and a compression space being formed between the second bracket (8) and the upper bracket (5) for placing the product.
6. The water-cooling setting machine according to claim 5, characterized in that: The shaping tooling also has a plurality of second cylinders (10), which are arranged along the second direction on the top of the upper bracket (5), and the second cylinders (10) have a second movable end, which extends through the upper bracket (5) along the first direction into the pressing space and is connected to a pressing head (11).
7. The water-cooling setting machine according to claim 6, characterized in that: The refrigeration component comprises a water pump (12) and a refrigerator (13), the water pump (12) having a first input end and a first output end, the refrigerator (13) having a second input end and a second output end, the water tank (14) having a third output end and a third input end, the first input end and the third output end being connected, the first output end and the second input end being connected, and the second output end and the third input end being connected.
8. The water-cooling setting machine according to claim 7, characterized in that: A control panel (15) is provided on the main frame (1), and the control panel (15) is electrically connected to the first cylinder (3), the second cylinder (10), the water pump (12) and the refrigerator (13).
9. The water-cooling setting machine according to claim 8, characterized in that: A third bracket (16) and a fourth bracket (17) are arranged inside the main frame (1) along the first direction; the third bracket (16) is located between the first space and the second space and is used to support the water tank (14); the fourth bracket (17) is located at the bottom of the second space and is used to support the refrigeration assembly.
10. The water-cooling setting machine according to claim 9, characterized in that: Universal wheels (18) are arranged at the four corners of the bottom of the main frame (1).