Pipe bending device for condenser
By introducing a motor-driven clamping mechanism and a removable flexure device into the flexure device, the problem of unstable clamping and flexure replacement of the condenser tube is solved, and efficient bending and long Lifetime device.
Patent Information
- Application Number
- CN202323503162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2033-12-21
AI Technical Summary
When bending the condenser pipe, the existing pipe bending device causes the pipe to deviate due to the insufficiency of clamping, which affects the bending efficiency, and damage to the bend head requires replacement of the entire device.
A flexure device is designed including a clamping mechanism driven by a motor and a removable flexure device. The clamping mechanism rotates through the motor drive bolts, causing the clamp to move along the moving groove to ensure stable clamping of the condenser tube; the replacement of the flexure head is achieved by pulling the fixing rod.
It improves the efficiency of bending the condenser tube, avoids pipe deviation, extends the service life of the device, and improves the efficiency of the bend head replacement.
Smart Images

Figure CN222519762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe bending, and more specifically, to a pipe bending device for a condenser. Background Art
[0002] Condenser tube is a pipe used in refrigeration system to transport refrigerant from condenser to other equipment or system. It is usually made of materials such as copper or aluminum, with good thermal conductivity and corrosion resistance. In the refrigeration system, the function of condenser tube is to cool the high temperature and high pressure refrigerant gas and turn it into liquid for further use. Therefore, condenser tube needs to withstand high temperature and high pressure working environment, and also need to ensure good thermal conductivity and corrosion resistance.
[0003] A general pipe bending device places the pipe under the bending head and above the bending table, drives the bending head down through a hydraulic rod, and applies downward pressure to the pipe through the hydraulic rod to bend the pipe. However, since pipes are cylindrical and have a smooth outer surface, the pipes will move when they are bent. Therefore, when the bending head reaches the surface of the pipe, the pipe deviates, affecting the bending of the pipe and making the bending efficiency low. Therefore, it needs to be modified and optimized. Utility Model Content
[0004] The utility model provides a pipe bending device for a condenser, which solves the clamping and replacement problems in the related technology.
[0005] The technical solution of the utility model is as follows:
[0006] To achieve the above object, the utility model provides the following technical solution: a pipe bending device for a condenser, comprising a base, a concave block, and a table top; the concave block is movably installed above the base, a sliding mechanism is fixedly installed at the bottom of the concave block, the sliding mechanism extends to the inside of the base, and the table top is fixedly installed above the base;
[0007] The clamping mechanism is fixedly installed above the sliding mechanism; it clamps the condenser tube that needs to be bent;
[0008] The clamping mechanism includes a motor fixedly mounted on the top of the sliding mechanism, a bolt is fixedly mounted on the top of the transmission shaft of the motor, a clamping plate 1 and a clamping plate 2 are movably sleeved on the top of the bolt, the clamping plate 2 is located below the clamping plate 1, and threads are arranged inside the clamping plate 2 and the clamping plate 1.
[0009] A movable groove is fixedly provided inside the concave block, and the second clamping plate and the first clamping plate are movably connected to the movable groove.
[0010] As a preferred technical solution of the utility model, it also includes a bracket 1 fixedly installed on one side of the base, and a bracket 2 is fixedly installed above the bracket 1;
[0011] A first fixing mechanism is fixedly arranged above the table top;
[0012] A second fixing mechanism is fixedly installed inside the second bracket;
[0013] The first fixing mechanism includes a fixing rod 1 fixedly arranged on the shell, a fixing rod 1 is movably installed inside the shell, one side inside the shell is fixedly connected to one end of a spring 1, and the other end of the spring 1 is fixedly connected to a baffle in the middle of the fixing rod 1;
[0014] The second fixing mechanism includes a groove fixedly opened inside the second bracket, and a fixing rod 2 is movably installed inside the groove. The second fixing rod completely penetrates one side of the second bracket, one side of the groove is fixedly connected to one end of the second spring, and the other end of the second spring is fixedly connected to the baffle in the middle of the second fixing rod.
[0015] As a preferred technical solution of the utility model, the sliding mechanism includes a slider fixedly installed below the concave block, a wheel is fixedly installed below the slider, a slide groove is fixedly opened above the base, the slider and the wheel are movably arranged inside the slide groove, and a motor is fixedly installed above the slider.
[0016] As a preferred technical solution of the utility model, it also includes:
[0017] The pipe bending mechanism is fixedly installed below the second bracket;
[0018] The pipe bending mechanism comprises a hydraulic rod fixedly installed below the second bracket, a bending head is fixedly installed below the hydraulic rod, and a bending table is fixedly installed above the table top.
[0019] As a preferred technical solution of the utility model, the number of the concave blocks is two, both of which are movably arranged above the base;
[0020] The sliding mechanism has two groups, both of which are fixedly arranged below the concave block and extend to the inside of the base.
[0021] As a preferred technical solution of the utility model, the clamping mechanism is divided into two groups, and both are fixedly arranged above the sliding mechanism, and the motors in the clamping mechanism are located on both sides of the table top.
[0022] As a preferred technical solution of the utility model, there are two groups of the first fixing mechanisms, both of which are fixedly arranged above the table top and evenly distributed above the table top.
[0023] The working principle and beneficial effects of the utility model are:
[0024] 1. The utility model places the condenser tube on the top of the bending table, and then starts the motor to drive the rotation of the bolt. As the bolt rotates, the clamp plate 1 and the clamp plate 2 move toward each other along the moving groove. When the condenser tube is bent, the motor is started to drive the bolt to rotate in the opposite direction, so that the clamp plate 1 and the clamp plate 2 move backwards and the condenser tube can be taken out. Compared with the traditional device, the device can clamp the condenser tube by starting the motor to prevent the condenser tube from deviating and affecting the bending of the condenser tube, thereby achieving higher bending efficiency.
[0025] 2. The utility model pulls the fixing rod one to make the bottom of the fixing rod one move backward, and the spring one is squeezed. Then the bending head is taken to replace the bending table. Then the bottom of the fixing rod two is pulled backward to replace the bending head. Compared with the traditional device, the device can replace the bending table by pulling the fixing rod one, and the bending head can be replaced by pulling the fixing rod two, thereby improving the service life of the entire device, avoiding the need to replace the entire device due to damage to the bending head, and improving the use efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0027] Figure 1 It is a schematic diagram of the structure of the utility model;
[0028] Figure 2 This is a schematic diagram of the side structure of the utility model;
[0029] Figure 3 It is a schematic diagram of the upper structure of the utility model;
[0030] Figure 4 For this utility model Figure 3 A local enlarged schematic diagram of point A;
[0031] Figure 5 For this utility model Figure 3 A local enlarged schematic diagram of point B;
[0032] Figure 6 For this utility model Figure 3 A partial enlarged schematic diagram of point C.
[0033] In the figure: 1. base; 2. slider; 3. slide groove; 4. wheel; 5. concave block; 6. clamping plate 1; 7. clamping plate 2; 8. bolt; 9. motor; 10. moving groove; 11. table; 12. shell; 13. fixing rod 1; 14. spring 1; 15. bending table; 16. bracket 1; 17. bracket 2; 18. hydraulic rod; 19. bending head; 20. groove; 21. fixing rod 2; 22. spring 2. DETAILED DESCRIPTION
[0034] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] like Figures 1 to 6 As shown, the utility model provides a pipe bending device for a condenser, comprising a base 1, a concave block 5, and a table top 11; the concave block 5 is movably installed above the base 1, a sliding mechanism is fixedly installed at the bottom of the concave block 5, the sliding mechanism extends to the inside of the base 1, and the table top 11 is fixedly installed above the base 1;
[0036] The clamping mechanism is fixedly installed above the sliding mechanism; it clamps the condenser tube that needs to be bent;
[0037] The clamping mechanism includes a motor 9 fixedly installed above the sliding mechanism, a bolt 8 fixedly installed above the transmission shaft of the motor 9, a clamp plate 1 6 and a clamp plate 2 7 movably sleeved above the bolt 8, the clamp plate 2 7 is located below the clamp plate 1 6, and the clamp plate 2 7 and the clamp plate 1 6 are internally provided with threads, a movable groove 10 is fixedly opened inside the concave block 5, and the clamp plate 2 7 and the clamp plate 1 6 are movably connected to the movable groove 10.
[0038] When the staff needs to bend the condenser tube, first place the condenser tube on the bending table, and then start the motor 9. When the motor 9 is started, it will drive the bolt 8 to rotate. When the bolt 8 rotates, since the connection between the splint 1 6 and the splint 2 7 and the bolt 8 is also provided with threads, the splint 1 6 and the splint 2 7 will move toward each other along the moving groove 10 as the bolt 8 rotates. When the condenser tube is bent, the motor 9 is started to make the motor 9 drive the bolt 8 to rotate in the opposite direction. When the bolt 8 rotates in the opposite direction, the splint 1 6 and the splint 2 7 will move in opposite directions.
[0039] By placing the condenser tube on top of the bending table and then starting the motor 9, the bolt 8 will be driven to rotate. As the bolt 8 rotates, the clamp plate 1 6 and the clamp plate 2 7 will move toward each other along the movable groove 10. When the condenser tube is bent, the motor 9 is started to drive the bolt 8 to rotate in the opposite direction, which will cause the clamp plate 1 6 and the clamp plate 2 7 to move back to each other, and the condenser tube can be taken out. Compared with the traditional device, the device can clamp the condenser tube by starting the motor 9, so as to avoid deviation of the condenser tube and affect the bending of the condenser tube, thereby making the bending efficiency higher.
[0040] The base 1 further comprises: a bracket 16 fixedly mounted on one side of the base 1, and a bracket 2 17 fixedly mounted above the bracket 16;
[0041] A first fixing mechanism is fixedly disposed above the table 11;
[0042] The second fixing mechanism is fixedly installed inside the second bracket 17;
[0043] The first fixing mechanism includes a fixing rod 13 fixedly arranged on the housing 12, and a fixing rod 13 is movably installed inside the housing 12. One side of the housing 12 is fixedly connected to one end of a spring 14, and the other end of the spring 14 is fixedly connected to a baffle in the middle of the fixing rod 13.
[0044] The second fixing mechanism includes a groove 20 fixedly opened inside the second bracket 17, and a fixing rod 21 is movably installed inside the groove 20. The fixing rod 21 completely penetrates one side of the second bracket 17. One side of the groove 20 is fixedly connected to one end of the second spring 22, and the other end of the second spring 22 is fixedly connected to the baffle in the middle of the second fixing rod 21.
[0045] When the staff needs to replace the bending block and bending head of the bending table, by pulling the fixing rod 13, the baffle in the middle of the fixing rod 13 is moved from one end inside the shell 12 to the other end, the bottom of the fixing rod 13 will move backward, and the spring 14 will be squeezed. Then take the bending table, and then pull the fixing rod 21 to move the baffle in the middle of the fixing rod 21 from one end of the groove 20 to the other end of the groove 20, so that the bottom of the fixing rod 21 moves backward, and the spring 22 will be compressed at this time. Then take the bending head. When the bending head is replaced, by loosening the fixing rod 21, the spring 22 will drive the bottom of the fixing rod 21 back to its original position due to its elasticity.
[0046] By pulling the fixing rod 13, the bottom of the fixing rod 13 moves backward, the spring 14 will be squeezed, and then the bending head can be taken to replace the bending table, and then the fixing rod 21 is pulled to move the bottom of the fixing rod 21 backward to replace the bending head. Compared with the traditional device, the device can replace the bending table by pulling the fixing rod 13, and the bending head can be replaced by pulling the fixing rod 21, which increases the service life of the entire device, avoids the need to replace the entire device due to damage to the bending head, and improves the use efficiency of the device.
[0047] Among them, the sliding mechanism includes a slider 2 fixedly installed under the recessed block 5, a wheel 4 is fixedly installed under the slider 2, a slide groove 3 is fixedly opened above the base 1, the slider 2 and the wheel 4 are movably arranged inside the slide groove 3, and a motor 9 is fixedly installed above the slider 2.
[0048] By changing sliding friction into rolling friction, the wear inside the device is reduced and the service life of the device is increased.
[0049] Among them, it also includes: a bending mechanism, fixedly installed below the bracket 2 17;
[0050] The pipe bending mechanism includes a hydraulic rod 18 fixedly installed below the second bracket 17 , a bending head 19 fixedly installed below the hydraulic rod 18 , and a bending table 15 fixedly installed above the table top 11 .
[0051] The bending head 19 is driven downward by the hydraulic rod 18 to bend the condenser tube, thereby improving the bending work efficiency.
[0052] There are two recessed blocks 5, both of which are movably arranged above the base 1;
[0053] There are two sets of sliding mechanisms, both of which are fixedly disposed below the recessed block 5 and extend to the interior of the base 1 .
[0054] In order to prevent the clamping plate 1 6 and the clamping plate 2 7 from rotating when moving, thereby affecting the normal operation of the clamping mechanism.
[0055] There are two groups of clamping mechanisms, and both are fixedly arranged above the sliding mechanism, and the motors 9 in the clamping mechanisms are located on both sides of the table 11 .
[0056] The condenser tube can be clamped better, avoiding the situation where there is only one set of clamping mechanisms, which makes the clamping of the condenser tube unstable.
[0057] There are two groups of first fixing mechanisms, both of which are fixedly disposed above the table top 11 and evenly distributed above the table top 11 .
[0058] When the replacement is completed, the bending table can be better fixed to make it more secure.
[0059] The working principle and use process of this utility model:
[0060] When the staff needs to bend the condenser tube, first place the condenser tube on the bending table, and then start the motor 9. When the motor 9 is started, it will drive the bolt 8 to rotate. When the bolt 8 rotates, since the connection between the splint 1 6 and the splint 2 7 and the bolt 8 is also provided with threads, the splint 1 6 and the splint 2 7 will move toward each other along the moving groove 10 as the bolt 8 rotates. When the condenser tube is bent, the motor 9 is started to make the motor 9 drive the bolt 8 to rotate in the opposite direction. When the bolt 8 rotates in the opposite direction, the splint 1 6 and the splint 2 7 will move in opposite directions.
[0061] When the staff needs to replace the bending block and bending head of the bending table, by pulling the fixing rod 13, the baffle in the middle of the fixing rod 13 is moved from one end inside the shell 12 to the other end, the bottom of the fixing rod 13 will move backward, and the spring 14 will be squeezed. Then take the bending table, and then pull the fixing rod 21 to move the baffle in the middle of the fixing rod 21 from one end of the groove 20 to the other end of the groove 20, so that the bottom of the fixing rod 21 moves backward, and the spring 22 will be compressed at this time. Then take the bending head. When the bending head is replaced, by loosening the fixing rod 21, the spring 22 will drive the bottom of the fixing rod 21 back to its original position due to its elasticity.
[0062] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipe bending device for a condenser, comprising a base (1), a concave block (5), and a table (11); characterized in that: The concave block (5) is movably mounted above the base (1); a sliding mechanism is fixedly mounted on the bottom of the concave block (5); the sliding mechanism extends into the interior of the base (1); and the table top (11) is fixedly mounted above the base (1); The clamping mechanism is fixedly installed above the sliding mechanism; it clamps the condenser tube that needs to be bent; The clamping mechanism comprises a motor (9) fixedly mounted above the sliding mechanism, a bolt (8) fixedly mounted above the transmission shaft of the motor (9), a clamping plate (6) and a clamping plate (7) movably sleeved above the bolt (8), the clamping plate (7) being located below the clamping plate (6), and threads are provided inside the clamping plate (7) and the clamping plate (6), A movable groove (10) is fixedly provided inside the concave block (5), and the second clamping plate (7) and the first clamping plate (6) are movably connected to the movable groove (10).
2. A condenser pipe bending device according to claim 1, characterized in that: It also includes a bracket 1 (16) fixedly mounted on one side of the base (1), and a bracket 2 (17) fixedly mounted above the bracket 1 (16); A first fixing mechanism, fixedly arranged above the table top (11); A second fixing mechanism, fixedly installed inside the second bracket (17); The first fixing mechanism comprises a fixing rod (13) fixedly arranged on the outer shell (12), a fixing rod (13) being movably installed inside the outer shell (12), one side inside the outer shell (12) being fixedly connected to one end of a spring (14), and the other end of the spring (14) being fixedly connected to a baffle in the middle of the fixing rod (13); The second fixing mechanism comprises a groove (20) fixedly opened inside the second bracket (17), a second fixing rod (21) is movably installed inside the groove (20), the second fixing rod (21) completely penetrates one side of the second bracket (17), one side of the groove (20) is fixedly connected to one end of the second spring (22), and the other end of the second spring (22) is fixedly connected to a baffle in the middle of the second fixing rod (21).
3. A pipe bending device for a condenser according to claim 1, characterized in that: The sliding mechanism comprises a slider (2) fixedly mounted below the concave block (5), a wheel (4) fixedly mounted below the slider (2), a slide groove (3) fixedly opened above the base (1), the slider (2) and the wheel (4) movably arranged inside the slide groove (3), and a motor (9) fixedly mounted above the slider (2).
4. The pipe bending device for a condenser according to claim 1, characterized in that: Also included are: The pipe bending mechanism is fixedly mounted below the second bracket (17); The pipe bending mechanism comprises a hydraulic rod (18) fixedly mounted below the second bracket (17), a bending head (19) fixedly mounted below the hydraulic rod (18), and a bending table (15) fixedly mounted above the table top (11).
5. The pipe bending device for a condenser according to claim 1, characterized in that: There are two recessed blocks (5), both of which are movably arranged above the base (1); The sliding mechanism comprises two groups, both of which are fixedly arranged below the concave block (5) and extend to the interior of the base (1).
6. The pipe bending device for a condenser according to claim 1, characterized in that: The clamping mechanisms are in two groups and are both fixedly arranged above the sliding mechanism, and the motors (9) in the clamping mechanisms are located on both sides of the table top (11).
7. A pipe bending device for a condenser according to claim 2, characterized in that: The first fixing mechanism has two groups, both of which are fixedly arranged above the table top (11) and evenly distributed above the table top (11).