Internal mixing equipment for rubber production

By setting up a flow restriction device and agitating device in the rubber refining equipment, the problems of blockage of auxiliary materials and difficulty in controlling the amount of additives are solved, and the quantitative addition and inflow efficiency of auxiliary materials are improved, and the production efficiency of rubber refining is improved.

CN222538054UActive Publication Date: 2025-02-28YANGZHOU SHANPING RUBBER & PLASTIC PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420717774.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-28
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

During the rubber intensive process, auxiliary materials are prone to blocking the discharge pipe and it is difficult to control the amount of addition, resulting in unsatisfactory refining results and reducing production efficiency.

Method used

A intensive refining equipment for rubber production is designed, and a flow restriction device and a stirring device are provided. The current limiting device realizes quantitative flow limiting of auxiliary materials through the first motor, gear and tooth plate structure; the agitating device prevents auxiliary materials from being blocked through the long rod, the agitating rod and the agitating blade structure.

Benefits of technology

The flow restriction device realizes quantitative addition of auxiliary materials to ensure that the auxiliary materials enter the refining room are the same each time; the stirring device prevents auxiliary materials from being blocked, improves the inflow efficiency of auxiliary materials, and improves the production efficiency of rubber refining.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222538054U_ABST
    Figure CN222538054U_ABST
Patent Text Reader

Abstract

The utility model discloses internal mixing equipment for rubber production, which comprises an internal mixing chamber, the upper surface of the internal mixing chamber is fixedly connected with a cover plate, a flow limiting device is arranged in the cover plate, the internal surface of the cover plate is fixedly connected with a flow limiting box, a stirring device is arranged in the flow limiting box, and the stirring device is fixedly connected with the internal surface of the cover plate. A material containing pipe is fixedly connected to the position, close to the flow limiting box, of the inner surface of the upper side of the cover plate, a rubber containing opening is fixedly connected to the position, close to the upper end, of the inner surface of the left side of the internal mixing chamber, a sealing door is movably connected to the front end of the internal mixing chamber, and a runner wheel device is fixedly connected to the right end of the internal mixing chamber. And a second motor is fixedly connected to the interior of the grinding wheel device. Through the structure, the flow limiting device and the stirring device are arranged, auxiliary materials are quantified through the flow limiting device, the auxiliary materials entering the internal mixing chamber each time are the same, the auxiliary materials in the flow limiting box can smoothly flow into the internal mixing box through the stirring device, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of rubber production, in particular to a mixing device used for rubber production. Background Art

[0002] Raw rubber is composed of linear macromolecules or linear macromolecules with branches. Under the action of external forces, its mechanical properties are low and its scope of use is extremely limited. Therefore, raw rubber needs to undergo a series of processing to be made into useful rubber products. Among them, rubber plasticization and mixing are two important rubber processing processes. At present, the most widely used and effective plasticization method for raw rubber plasticization is mechanical plasticization. Its principle is to use the high shear force of the machine to destroy and degrade the rubber macromolecule chain to obtain plasticity. Mixing is another rubber mixing process based on plasticization, which can be achieved through a mixer. By adding the corresponding compounding agent to the mixer and fully mixing and reacting with the plastic, the physical and chemical properties of the plastic are changed to meet the standards required by the industry.

[0003] When rubber raw materials are processed by mixing, a variety of auxiliary materials must be added to the raw materials. These auxiliary materials are mainly powders and granules. When adding auxiliary materials, the auxiliary materials are easy to block the feed pipe, and sometimes manual unblocking is required. In addition, it is not easy to control the amount of added auxiliary materials, which can easily lead to unsatisfactory rubber mixing effects and reduce production efficiency. Utility Model Content

[0004] The utility model provides a mixing device for rubber production, which can quantify auxiliary materials by setting a flow limiting device and a stirring device, so that the auxiliary materials entering the mixing chamber each time are the same, and the stirring device is set to allow the auxiliary materials in the flow limiting box to flow smoothly into the mixing box, thereby improving production efficiency.

[0005] To achieve the above-mentioned purpose, a mixing equipment for rubber production is provided, including a mixing chamber, a cover plate is fixedly connected to the upper surface of the mixing chamber, a flow limiting device is arranged inside the cover plate, a flow limiting box is fixedly connected to the inner surface of the cover plate, a stirring device is arranged inside the flow limiting box, a material placement pipe is fixedly connected to the upper inner surface of the cover plate near the flow limiting box, a rubber placement port is fixedly connected to the left inner surface of the mixing chamber near the upper end, a sealing door is movably connected to the front end of the mixing chamber, a grinding wheel device is fixedly connected to the right end of the mixing chamber, a second motor is fixedly connected to the inside of the grinding wheel device, a rotor is movably connected to the inside of the mixing chamber, and the right end of the rotor is fixedly connected to the output end of the second motor. The mixing chamber is provided to facilitate the mixing of rubber, the cover is provided to facilitate the installation of the flow limiting device, the flow limiting box is provided to facilitate the flow limiting of auxiliary materials, the stirring device is provided to prevent the blockage of auxiliary materials, the sealing door is provided to facilitate the removal of the refined rubber, the grinding wheel device is provided to facilitate the rotation of the rotor, and the rotor is provided to facilitate the mixing of rubber.

[0006] According to the mixing equipment for rubber production, the current limiting device includes a first motor, a first gear, a second gear, an upper tooth plate, a lower tooth plate, a slide bar, a hole groove, and a wheel belt, and the first motor is fixedly connected to the inner surface of the cover plate. The first motor is provided to facilitate power provision.

[0007] According to the internal mixing equipment for rubber production, the front end of the first gear is fixedly connected to the output end of the first motor, the second gear is meshedly connected to the upper surface of the first gear, and the lower surface of the upper toothed plate is meshedly connected to the upper surface of the second gear. The second gear is provided to facilitate driving the upper toothed plate, and the upper toothed plate is provided to facilitate flow limiting of the auxiliary material.

[0008] According to the internal mixing equipment for rubber production, the upper surface of the lower tooth plate is meshedly connected to the lower surface of the first gear, the hole groove is opened on the lower surface of the lower tooth plate, and the slide bar is fixedly connected to the front and rear side surfaces of the upper tooth plate and the lower tooth plate. The lower tooth plate is provided to facilitate the discharge of the auxiliary materials in the current limiting box, and the slide bar is provided to facilitate the installation in the cover plate.

[0009] According to the internal mixing equipment for rubber production, the upper tooth plate and the lower tooth plate are slidably connected to the inner surface of the cover plate through a slide bar, the output end of the first motor is fixedly connected to a transmission wheel, and the wheel belt is rotatably connected to the annular surface of the transmission wheel and the stirring device. The transmission wheel is provided to facilitate the installation of the wheel belt, and the wheel belt is provided to facilitate the driving of the stirring device.

[0010] According to the internal mixing equipment for rubber production, the stirring device includes a long rod, a stirring rod, and a stirring blade. The front end of the long rod penetrates the flow limiting box and is rotatably connected to the inner surface of the wheel belt, and the rear end of the long rod is rotatably connected to the inner surface of the flow limiting box. The long rod is provided to facilitate the connection of the wheel belt, and the provision is provided to facilitate installation.

[0011] According to the internal mixing equipment for rubber production, the stirring rod is fixedly connected to the annular outer surface of the long rod, there are multiple stirring rods, and the stirring blades are fixedly connected to the inner surface of the stirring rod. The stirring rod is provided to facilitate the installation of the stirring blades, and the stirring blades are provided to facilitate the prevention of auxiliary material clogging.

[0012] The beneficial effects of the utility model are as follows: by setting a flow limiting device and a stirring device, the auxiliary materials are quantified by setting the flow limiting device so that the auxiliary materials entering the mixing chamber each time are the same; by setting the stirring device, the auxiliary materials in the flow limiting box can flow smoothly into the mixing box, thereby improving production efficiency.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0015] Figure 1 This is a schematic diagram of the overall structure of a mixing device for rubber production according to the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of a mixing device for rubber production according to the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a current limiting device of a mixing equipment for rubber production according to the utility model;

[0018] Figure 4 The utility model is a schematic diagram of the structure of a stirring device of a mixing equipment used in rubber production.

[0019] Legend:

[0020] 1. Mixing chamber; 2. Rubber placement port; 3. Material placement tube; 4. Cover plate; 5. Current limiting device; 501. First motor; 502. First gear; 503. Second gear; 504. Upper tooth plate; 505. Lower tooth plate; 506. Slide bar; 507. Hole groove; 508. Wheel belt; 6. Stirring device; 601. Long rod; 602. Stirring rod; 603. Stirring blade; 7. Roller device; 8. Rotor; 9. Current limiting box; 10. Sealing door. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0022] Reference Figures 1 to 4 The utility model embodiment is a mixing equipment for rubber production, which includes a mixing chamber 1, the upper surface of the mixing chamber 1 is fixedly connected with a cover plate 4, a flow limiting device 5 is arranged inside the cover plate 4, the inner surface of the cover plate 4 is fixedly connected with a flow limiting box 9, a stirring device 6 is arranged inside the flow limiting box 9, a material placement pipe 3 is fixedly connected to the upper inner surface of the cover plate 4 near the flow limiting box 9, a rubber placement port 2 is fixedly connected to the left inner surface of the mixing chamber 1 near the upper end, a sealing door 10 is movably connected to the front end of the mixing chamber 1, a grinding wheel device 7 is fixedly connected to the right end of the mixing chamber 1, a second motor is fixedly connected to the inside of the grinding wheel device 7, a rotor 8 is movably connected to the inside of the mixing chamber 1, and the right end of the rotor 8 is fixedly connected to the output end of the second motor, and the material placement pipe 3 can be set in size according to needs.

[0023] The current limiting device 5 includes a first motor 501, a first gear 502, a second gear 503, an upper toothed plate 504, a lower toothed plate 505, a slide bar 506, a hole groove 507, and a wheel belt 508. The first motor 501 is fixedly connected to the inner surface of the cover plate 4, the front end of the first gear 502 is fixedly connected to the output end of the first motor 501, the second gear 503 is meshedly connected to the upper surface of the first gear 502, the lower surface of the upper toothed plate 504 is meshedly connected to the upper surface of the second gear 503, and the upper surface of the lower toothed plate 505 is meshedly connected to the first gear 502. The lower surface of the gear 502, the hole groove 507 is opened on the lower surface of the lower tooth plate 505, the slide bar 506 is fixedly connected to the front and rear side surfaces of the upper tooth plate 504 and the lower tooth plate 505, the upper tooth plate 504 and the lower tooth plate 505 are slidably connected to the inner surface of the cover plate 4 through the slide bar 506, the output end of the first motor 501 is fixedly connected to the transmission wheel, the belt 508 is rotatably connected to the annular surface of the transmission wheel and the stirring device 6, and when the hole groove 507 begins to move to the bottom of the flow limiting box 9, the auxiliary material begins to flow into the mixing chamber 1 with the help of the stirring device 6.

[0024] The stirring device 6 includes a long rod 601, a stirring rod 602, and a stirring blade 603. The front end of the long rod 601 passes through the flow limiting box 9 and is rotatably connected to the inner surface of the wheel belt 508. The rear end of the long rod 601 is rotatably connected to the inner surface of the flow limiting box 9. The stirring rod 602 is fixedly connected to the annular outer surface of the long rod 601. There are multiple stirring rods 602. The stirring blade 603 is fixedly connected to the inner surface of the stirring rod 602. The long rod 601 and the flow limiting box 9 are sealed.

[0025] Working principle: the heated rubber flows into the mixing chamber 1 from the rubber placement port 2, and the auxiliary material is added to the material placement tube 3. Then the first motor 501 starts to drive the upper tooth plate 504 and the lower tooth plate 505 to move to the right, and the auxiliary material in the material placement tube 3 enters the flow limiting box 9. Because the lower tooth plate 505 moves to the right to block the lower end of the flow limiting box 9, the auxiliary material fills the flow limiting box 9. Then the first motor 501 reverses the upper tooth plate 504 to seal the entrance. While the lower tooth plate 505 moves, the belt 508 drives the stirring device 6 to rotate to prevent the auxiliary material from being blocked. When the hole groove 507 completely stops at the outlet of the flow limiting box 9, the auxiliary material flows into the mixing chamber 1, and then the rubber is mixed through the rotor 8.

[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A mixing equipment for rubber production, characterized in that: The invention comprises a mixing chamber (1), wherein the upper surface of the mixing chamber (1) is fixedly connected to a cover plate (4), a flow limiting device (5) is arranged inside the cover plate (4), the inner surface of the cover plate (4) is fixedly connected to a flow limiting box (9), a stirring device (6) is arranged inside the flow limiting box (9), a material placement pipe (3) is fixedly connected to the upper inner surface of the cover plate (4) near the flow limiting box (9), a rubber placement port (2) is fixedly connected to the left inner surface of the mixing chamber (1) near the upper end, a sealing door (10) is movably connected to the front end of the mixing chamber (1), a grinding wheel device (7) is fixedly connected to the right end of the mixing chamber (1), a second motor is fixedly connected to the inside of the grinding wheel device (7), a rotor (8) is movably connected to the inside of the mixing chamber (1), and the right end of the rotor (8) is fixedly connected to the output end of the second motor.

2. The internal mixing equipment for rubber production according to claim 1, characterized in that: The current limiting device (5) comprises a first motor (501), a first gear (502), a second gear (503), an upper toothed plate (504), a lower toothed plate (505), a slide bar (506), a hole groove (507), and a wheel belt (508); the first motor (501) is fixedly connected to the inner surface of the cover plate (4).

3. The internal mixing equipment for rubber production according to claim 2, characterized in that: The front end of the first gear (502) is fixedly connected to the output end of the first motor (501), the second gear (503) is meshedly connected to the upper surface of the first gear (502), and the lower surface of the upper gear plate (504) is meshedly connected to the upper surface of the second gear (503).

4. The internal mixing equipment for rubber production according to claim 2, characterized in that: The upper surface of the lower tooth plate (505) is meshedly connected to the lower surface of the first gear (502), the hole groove (507) is opened on the lower surface of the lower tooth plate (505), and the slide bar (506) is fixedly connected to the front and rear side surfaces of the upper tooth plate (504) and the lower tooth plate (505).

5. The internal mixing equipment for rubber production according to claim 2, characterized in that: The upper tooth plate (504) and the lower tooth plate (505) are slidably connected to the inner surface of the cover plate (4) via a slide bar (506); the output end of the first motor (501) is fixedly connected to a transmission wheel; and the belt (508) is rotatably connected to the annular surface of the transmission wheel and the stirring device (6).

6. The internal mixing equipment for rubber production according to claim 1, characterized in that: The stirring device (6) comprises a long rod (601), a stirring rod (602), and a stirring blade (603); the front end of the long rod (601) passes through the flow limiting box (9) and is rotatably connected to the inner surface of the wheel belt (508); the rear end of the long rod (601) is rotatably connected to the inner surface of the flow limiting box (9).

7. The internal mixing equipment for rubber production according to claim 6, characterized in that: The stirring rod (602) is fixedly connected to the annular outer surface of the long rod (601), there are a plurality of stirring rods (602), and the stirring blade (603) is fixedly connected to the inner surface of the stirring rod (602).