Vehicle-mounted building material mixing device with monitoring and adjusting structure

By installing cameras and fill lights in the feed hopper of the on-board building materials mixing device, real-time monitoring and pushing video streams to the cloud, combined with the use of controllers and electric push rods, real-time monitoring of mixed building materials and accurate addition of admixtures is achieved, solving the problem of incomplete contact with dangerous environments and information of personnel in the prior art, and improving transportation quality and safety.

CN222553884UActive Publication Date: 2025-03-04LETS (CHENGDU) TECHNOLOGY RESEARCH INSTITUTE CO LTD
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Patent Information

Application Number
CN202421014626.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-03-04
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

In the prior art, personnel are exposed to dangerous environments and cannot obtain comprehensive information about mixed building materials in the tank in real time, and the metering of artificially added admixtures is unstable and inaccurate.

Method used

A vehicle-mounted building materials mixing device with monitoring and adjustment structure is designed, using cameras and fill lights to monitor in the feed hopper in real time, and the movement of the protective seat is realized through the controller and electric push rod. The camera can push video streams and upload photos or video information to the cloud. AI programs or technical service personnel can process it, and at the same time, send location and temperature and humidity information to the cloud server through the 4G network, and add admixtures according to the instructions of the cloud server.

Benefits of technology

Real-time monitoring and information collection of mixed building materials in the tank is realized, which reduces the safety risks of manual operation, ensures the accurate addition of admixtures, and improves the transportation quality of mixed building materials.

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Abstract

The utility model relates to the technical field of vehicle-mounted mixed building materials, in particular to a vehicle-mounted building material mixing device with a monitoring and adjusting structure, and aims to solve the problems that in the prior art, people cannot acquire comprehensive information of mixed building materials in a tank in real time or the information is incomplete due to the fact that the people are in contact with a dangerous environment. In order to solve the problems of unstable and inaccurate metering of manual addition of additives, the utility model provides the following scheme: the device comprises a mixer truck, a support frame is fixedly mounted on the mixer truck, a feed hopper is arranged on the support frame, a mixing drum is arranged on the mixer truck, an extension seat is fixedly mounted on the outer wall of the feed hopper, and a protective seat is slidably connected in the extension seat; two symmetrical placing grooves are formed in the protection base, and a transmission cavity and two moving cavities are formed in the protection base. The device is simple in structure, and can monitor the mixing condition through the camera and upload the mixing condition to a cloud end, so that the condition of manual real-time observation is avoided, and the device is convenient for people to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle-mounted mixed building materials, in particular to a vehicle-mounted building material mixing device with a monitoring and regulating structure. Background Art

[0002] Mixed building materials (concrete, composite materials) are widely used in housing construction, infrastructure and other projects. The quality of commercial concrete has a direct and important impact on the quality of construction projects. How to ensure the quality of mixed building materials during transportation is a very important link. According to market research, the traditional method of manually observing and adding admixtures at the entrance and exit has difficulties in process monitoring, certain safety hazards, and insufficient personnel experience. At present, the market lacks a comprehensive system that can remotely collect environmental information and status of mixed building materials in tanks and add admixtures through hardware devices. With the rapid development of the Internet and electronic semiconductor technology, the technical conditions for solving the above problems are already in place.

[0003] In the prior art, there are situations where personnel are exposed to dangerous environments, it is impossible to obtain comprehensive information about mixed building materials in the tank in real time through multiple means or the information is incomplete, and the metering of manually added admixtures is unstable and inaccurate. Utility Model Content

[0004] The main purpose of the utility model is to provide a vehicle-mounted building material mixing device with a monitoring and adjustment structure to solve the problems in the prior art proposed in the relevant technology, such as the situation that personnel are exposed to dangerous environments, the comprehensive information of the mixed building materials in the tank cannot be obtained in real time through multiple methods or the information is incomplete, and the manual addition of admixtures has unstable and inaccurate metering.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, there is provided a vehicle-mounted building material mixing device with a monitoring and adjustment structure, including a mixer truck, a support frame is fixedly installed on the mixer truck, a feed hopper is provided on the support frame, and a mixing drum is provided on the mixer truck, an extension seat is fixedly installed on the outer wall of the feed hopper, a protective seat is slidably connected in the extension seat, two symmetrical placement grooves are provided on the protective seat, and a transmission cavity and two movable cavities are provided in the protective seat, a camera and a fill light are respectively provided in the two placement grooves, and a fixing component is provided on the protective seat.

[0006] Furthermore, the fixing assembly includes a toggle plate, a rotating rod is rotatably connected to the protective seat, the toggle plate is fixedly connected to the top of the rotating rod, the bottom end of the rotating rod is fixedly connected to a first bevel gear, the first bevel gear is located in the transmission cavity, and transmission screws are rotatably connected in the two movable cavities, one end of the two transmission screws are fixedly connected to a second bevel gear, and the two second bevel gears are meshed with the first bevel gear.

[0007] Furthermore, two threaded barrels are threadedly connected to the two transmission screws, and movable plates are fixedly connected to the four threaded barrels. Arc-shaped clamping plates are fixedly provided on one side of the top of the four movable plates. Limiting grooves are provided in the two movable cavities, and two limiting blocks are slidably connected in the two limiting grooves. The four limiting blocks are fixedly connected to the four movable plates.

[0008] Furthermore, a controller is provided in the support frame, an electric push rod is fixedly provided on an inner wall of one side of the extension seat, and one end of the electric push rod is fixedly connected to the protective seat.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] The utility model arranges a camera in the feed hopper, which can push video streams and upload photos or video information of the mixed building materials in the tank to the cloud, and provide on-site information so that the back-end AI program or technical service personnel can make processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic structural diagram of a vehicle-mounted building material mixing device with a monitoring and regulating structure according to the utility model;

[0012] Figure 2 It is a three-dimensional structural schematic diagram of a feed hopper of a vehicle-mounted building material mixing device with a monitoring and regulating structure according to the utility model;

[0013] Figure 3 It is a three-dimensional structural schematic diagram of a protective seat and its components of a vehicle-mounted building material mixing device with a monitoring and adjusting structure according to the utility model;

[0014] Figure 4 It is a three-dimensional structural schematic diagram of a fixing assembly of a vehicle-mounted building material mixing device with a monitoring and regulating structure according to the utility model;

[0015] Figure 5 The utility model is a schematic diagram of the internal structure of a protective seat of a vehicle-mounted building material mixing device with a monitoring and adjusting structure.

[0016] Illustration Description:

[0017] 1. Truck mixer; 2. Support frame; 3. Feed hopper; 4. Extension seat; 5. Protective seat; 6. Transmission chamber; 7. Moving chamber; 8. Camera; 9. Fill light; 11. Rotating rod; 12. First bevel gear; 13. Transmission screw; 14. Second bevel gear; 15. Threaded barrel; 16. Moving plate; 17. Arc clamping plate; 18. Limit block; 19. Controller; 20. Electric push rod. DETAILED DESCRIPTION

[0018] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0019] See also Figures 1 to 5 The present embodiment provides a vehicle-mounted building material mixing device with a monitoring and adjustment structure, including a mixer truck 1, a support frame 2 is fixedly installed on the mixer truck 1, a feed hopper 3 is provided on the support frame 2, and a mixing drum is provided on the mixer truck 1, an extension seat 4 is fixedly installed on the outer wall of the feed hopper 3, a protective seat 5 is slidably connected in the extension seat 4, two symmetrical placement grooves are provided on the protective seat 5, and a transmission cavity 6 and two moving cavities 7 are provided in the protective seat 5, a camera 8 and a fill light 9 are respectively provided in the two placement grooves, and a fixing component is provided on the protective seat 5.

[0020] In this embodiment, the fixing assembly includes a toggle plate, a rotating rod 11 is rotatably connected to the protective seat 5, the toggle plate is fixedly connected to the top of the rotating rod 11, the bottom end of the rotating rod 11 is fixedly connected to the first bevel gear 12, the first bevel gear 12 is located in the transmission chamber 6, and the two movable chambers 7 are both rotatably connected with a transmission screw 13, one end of the two transmission screws 13 is fixedly connected to a second bevel gear 14, and the two second bevel gears 14 are both meshed with the first bevel gear 12.

[0021] In this embodiment, two threaded barrels 15 are threadedly connected to the two transmission screws 13, and a movable plate 16 is fixedly connected to the four threaded barrels 15. An arc-shaped clamping plate 17 is fixedly provided on one side of the top of the four movable plates 16. A limiting groove is provided in the two movable cavities 7, and two limiting blocks 18 are slidably connected in the two limiting grooves. The four limiting blocks 18 are fixedly connected to the four movable plates 16.

[0022] It should be noted that the camera 8 and the fill light 9 in this embodiment can also be fixedly installed by screws.

[0023] In this embodiment, a controller 19 is provided in the support frame 2 , an electric push rod 20 is fixedly provided on an inner wall of one side of the extension seat 4 , and one end of the electric push rod 20 is fixedly connected to the protection seat 5 .

[0024] Working principle: when it is necessary to monitor the situation in the feed hopper 3, the controller 19 is used to drive the electric push rod 20 to drive the protective seat 5 to move, and the camera 8 is located in the feed hopper 3, so as to push the video stream of the situation in the feed hopper 3 to the cloud and upload photos or video information. A fill light 9 is also electrically connected to the camera 8 to supplement the light in dim light conditions. When the camera 8 and the fill light 9 need to be installed, the camera 8 and the fill light 9 are placed in two placement slots respectively. By rotating the toggle plate, the rotating rod 11 drives the two second bevel gears 14 to rotate through the first bevel gear 12, and the two second bevel gears 14 drive the two transmission screws 13 to rotate. The two transmission screws 13 drive the four moving plates 16 to approach each other in pairs through the four threaded cylinders 15, and the four moving plates 16 are moved closer to each other in pairs. Drive four arc-shaped clamping plates 17 to fix the camera 8 and the fill light 9. Before each fixation, the angles of the camera 8 and the fill light 9 can be pre-rotated to achieve the desired shooting angle and then fixed, which is convenient for multi-angle observation and shooting. The controller 19 is provided with a GPS positioning device for obtaining the vehicle location information and sending the location message to the cloud server through the 4G network. The controller 19 is connected to a temperature and humidity sensor for obtaining the current temperature and humidity information. The controller 19 sends the temperature and humidity message to the cloud after receiving the instruction to obtain the temperature and humidity information issued by the cloud server, or actively reports the temperature and humidity information. The controller 19 is connected to the admixture electric control valve. The controller 19 opens the electric control valve after receiving the instruction to add admixture issued by the cloud server and adds admixture according to the specified measurement or set time.

[0025] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A vehicle-mounted building material mixing device with a monitoring and regulating structure, comprising a mixer truck (1), characterized in that: The mixer truck (1) is fixedly mounted with a support frame (2), a feed hopper (3) is arranged on the support frame (2), and a mixing drum is arranged on the mixer truck (1). An extension seat (4) is fixedly mounted on the outer wall of the feed hopper (3), a protective seat (5) is slidably connected inside the extension seat (4), two symmetrical placement grooves are arranged on the protective seat (5), and a transmission cavity (6) and two moving cavities (7) are arranged inside the protective seat (5), a camera (8) and a fill light (9) are arranged in the two placement grooves respectively, and a fixing component is arranged on the protective seat (5).

2. The vehicle-mounted building material mixing device with a monitoring and regulating structure according to claim 1, characterized in that: The fixing assembly comprises a toggle plate, a rotating rod (11) is rotatably connected to the protection seat (5), the toggle plate is fixedly connected to the top end of the rotating rod (11), and the bottom end of the rotating rod (11) is fixedly connected to a first bevel gear (12), and the first bevel gear (12) is located in the transmission chamber (6).

3. The vehicle-mounted building material mixing device with a monitoring and regulating structure according to claim 2, characterized in that: A transmission screw (13) is rotatably connected in each of the two movable chambers (7), one end of each of the two transmission screws (13) is fixedly connected to a second bevel gear (14), and the two second bevel gears (14) are meshed with the first bevel gear (12).

4. The vehicle-mounted building material mixing device with a monitoring and regulating structure according to claim 3 is characterized in that: Two threaded barrels (15) are threadedly connected to the two transmission screw rods (13), and a movable plate (16) is fixedly connected to the four threaded barrels (15). An arc-shaped clamping plate (17) is fixedly provided on one side of the top of the four movable plates (16).

5. The vehicle-mounted building material mixing device with a monitoring and regulating structure according to claim 4, characterized in that: Limiting grooves are provided in the two movable chambers (7), and two limiting blocks (18) are slidably connected in the two limiting grooves. The four limiting blocks (18) are fixedly connected to the four movable plates (16).

6. The vehicle-mounted building material mixing device with a monitoring and regulating structure according to claim 5, characterized in that: A controller (19) is provided in the support frame (2), and an electric push rod (20) is fixedly provided on an inner wall of one side of the extension seat (4), and one end of the electric push rod (20) is fixedly connected to the protective seat (5).