Internal mixing equipment for high-fluidity vulcanized capsule rubber material
By using multiple measuring cylinders and scale patches in the mixer for precise proportioning, the problem of the difference in the mixer's mixer's mixer or mixed in different batches is solved, and the reliability and consistency of the mixing process is achieved.
Patent Information
- Application Number
- CN202421334203.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When the existing mixers are mixed with the same mixed material, there are great differences in the glue mixed by different people or different batches.
A high-flow vulcanized capsule material refining equipment was designed, and the raw materials and mixing agents were accurately proportioned through multiple measuring cylinders and scale pastes to ensure that the raw materials for each mixing was consistent.
Through precise ratios, large differences between the mixed materials in different batches are avoided, and the reliability and consistency of the intensive process is improved.
Smart Images

Figure CN222553941U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of internal mixing, and in particular relates to internal mixing equipment for high-fluidity vulcanized bladder rubber materials. Background Art
[0002] The internal mixer mixes the raw materials and various compounding agents to disperse the compounding agents evenly in the raw materials to form a uniform rubber compound, thereby achieving the purpose of enhancing one or more properties of the raw materials.
[0003] The existing internal mixer is equipped with a pair of rotors of specific shape that rotate relatively, and is a machine that intermittently plasticizes and mixes polymer materials under a closed state with adjustable temperature and pressure. It is mainly composed of a mixing chamber, a rotor, a rotor sealing device, a feeding and pressing device, a discharging device, a transmission device and a machine base.
[0004] When feeding materials into an existing internal mixer, the raw materials and compounding agents introduced into the internal mixer are usually proportioned according to the operator's experience. However, when the internal mixer is used to mix the same mixture, there are large differences between the rubber materials mixed by different people or different batches. Utility Model Content
[0005] The utility model aims to provide a high-fluidity vulcanized bladder rubber compound internal mixing equipment, aiming to solve the problem that when the same mixed material is mixed in an internal mixer, there are large differences between the rubber compounds mixed by different people or different batches.
[0006] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows: comprising a fixed base and a mixer body, wherein the mixer body is arranged on the fixed base and is located on one side of the fixed base.
[0007] Also includes a feed assembly,
[0008] The feeding assembly includes a fixed frame, a centralized frame, a connecting conduit, a butt joint pipe, an outlet pipe, a control valve, a measuring cylinder, a scale sticker and a supporting member. The fixed frame is fixedly connected to the fixed base and is located on one side of the fixed base. The centralized frame is fixedly connected to the fixed frame and is located on one side of the fixed frame. The connecting conduit is respectively connected to the centralized frame and the internal mixer body. The connecting conduit is located on a side of the centralized frame close to the internal mixer body. The butt joint pipe is connected to the centralized frame and is located on one side of the centralized frame. The outlet pipe is arranged on the butt joint pipe and is located on one side of the butt joint pipe. The control valve is arranged on the outlet pipe and is located on one side of the outlet pipe. The measuring cylinder is connected to the outlet pipe and is located on one side of the outlet pipe. The scale sticker is fixedly connected to the measuring cylinder and is located on one side of the measuring cylinder. The supporting member is arranged on the centralized frame and connected to the measuring cylinder.
[0009] Wherein, the supporting member comprises a supporting frame and a supporting seat, wherein the supporting frame is fixedly connected to the central frame and is located at one side of the central frame; the supporting seat is fixedly connected to the measuring cylinder and is located at one side of the measuring cylinder close to the supporting frame.
[0010] Wherein, the feed assembly further comprises a positioning frame, which is fixedly connected to the butt joint pipe and is located on a side of the butt joint pipe close to the outlet pipe.
[0011] Wherein, the feeding assembly also includes a step, which is fixedly connected to the fixed base and is located on one side of the fixed base.
[0012] Wherein, the supporting structure also includes a moving part, which includes a moving handle and a rubber sleeve. The moving handle is fixedly connected to the supporting base and is located on a side of the supporting base away from the measuring cylinder; the rubber sleeve is fixedly connected to the moving handle and is located on one side of the moving handle.
[0013] The utility model discloses a high-fluidity vulcanized bladder rubber compound internal mixing equipment. When the internal mixing machine body needs to be loaded with materials, a plurality of measuring cylinders and the outlet pipes are removed from the butt joint pipe, and the control valve is closed at the same time. The raw materials or compounding agents required for mixing are added to different plurality of measuring cylinders respectively, and the operator observes the scale values on the scale stickers on each measuring cylinder, so as to accurately judge the volume of the added raw materials. After the addition of the raw materials in the measuring cylinders is completed, the operator moves the plurality of measuring cylinders to the butt joint pipe on the central rack for butt joint communication, opens the control valve, so that the raw materials in the plurality of measuring cylinders enter the central rack through the outlet pipe and the butt joint pipe for concentration, and finally the concentrated raw materials are introduced into the internal mixing machine body through the connecting conduit for mixing, so that the added raw materials and compounding agents are accurately proportioned by the plurality of measuring cylinders and the scale stickers and then introduced into the internal mixing machine body for mixing, thereby avoiding large differences between the rubber materials mixed from different batches. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.
[0015] Figure 1 It is a structural schematic diagram of a high-fluidity vulcanizing bladder rubber material mixing device according to the first embodiment of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the feeding assembly of the first embodiment of the utility model.
[0017] Figure 3It is a structural schematic diagram of a high-fluidity vulcanizing bladder rubber material mixing device according to the second embodiment of the utility model.
[0018] Figure 4 It is a structural schematic diagram of the moving part of the second embodiment of the utility model.
[0019] In the figure: 101-fixed base, 102-mixing machine body, 103-fixed frame, 104-central frame, 105-connecting conduit, 106-butt pipe, 107-export pipe, 108-control valve, 109-measuring cylinder, 110-scale sticker, 111-positioning frame, 112-step, 113-support frame, 114-support seat, 201-movable handle, 202-rubber sleeve. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0021] Embodiment 1:
[0022] like Figure 1-2 As shown, Figure 1 It is a structural schematic diagram of a high-fluidity vulcanizing bladder rubber material mixing device according to the first embodiment of the utility model. Figure 2 It is a structural schematic diagram of the feeding assembly of the first embodiment of the utility model.
[0023] The utility model provides a high-fluidity vulcanized bladder rubber compound internal mixing equipment, including a fixed base 101, an internal mixing machine body 102 and a feed assembly, wherein the feed assembly includes a fixed frame 103, a centralized frame 104, a connecting conduit 105, a butt pipe 106, a guide pipe 107, a control valve 108, a measuring cylinder 109, a scale sticker 110, a support member, a positioning frame 111 and a step 112, wherein the support member includes a support frame 113 and a support seat 114. The above-mentioned solution solves the problem that when the same mixed material is mixed in an internal mixer, there are large differences between the rubber materials mixed by different people or different batches. It can be understood that the above-mentioned solution can be used in the case where the raw materials of the feed need to be accurately proportioned.
[0024] In this embodiment, the internal mixer body 102 is arranged on the fixed base 101, and the connection support of the internal mixer body 102 is realized by the fixed base 101. Various raw materials and compounding agents for making high-flowability vulcanization bladder rubber can be introduced into the internal mixer body 102 through the internal mixer body 102, and the raw materials and various compounding agents are mixed so that the compounding agents are evenly dispersed in the raw materials to form a uniform rubber compound, thereby achieving the purpose of enhancing the high flowability of the rubber compound.
[0025] The fixed frame 103 is fixedly connected to the fixed base 101 and is located on one side of the fixed base 101. The centralized frame 104 is fixedly connected to the fixed frame 103 and is located on one side of the fixed frame 103. The connecting conduit 105 is connected to the centralized frame 104 and the internal mixer body 102 respectively. The connecting conduit 105 is located on one side of the centralized frame 104 close to the internal mixer body 102. The butt joint 106 is connected to the centralized frame 104 and is located on one side of the centralized frame 104. The export pipe 107 is arranged on the butt joint 106 and is located on one side of the butt joint 106. The control valve 108 is arranged on the export pipe 107 and is located on the The measuring cylinder 109 is connected to the outlet tube 107 and is located on one side of the outlet tube 107. The scale sticker 110 is fixedly connected to the measuring cylinder 109 and is located on one side of the measuring cylinder 109. The supporting member is arranged on the centralized frame 104 and is connected to the measuring cylinder 109. There are two fixed frames 103, and the two fixed frames 103 are welded on the fixed base 101. The connection support of the fixed frames 103 is realized by the fixed base 101. The centralized frame 104 is welded on the two fixed frames 103. The centralized frame 104 has a cavity inside. The connecting conduit 105 is communicated with the cavity inside the centralized frame 104 and is connected to the mixing The feed port of the machine body 102 is butt-connected, and there are a plurality of butt-connected pipes 106, which are connected to the top of the centralized rack 104 and are connected to the cavity in the centralized rack 104. There are a plurality of export pipes 107, which are butt-connected and placed on the corresponding butt-connected pipes 106 and are connected to the butt-connected pipes 106. There are a plurality of control valves 108, which are arranged on the corresponding export pipes 107. The control valves 108 can facilitate the operator to control the flow of the export pipes 107. There are a plurality of measuring cylinders 109, which are bonded to the corresponding export pipes 107 and connected to the export pipes 107. 7 is connected, the measuring cylinder 109 is made of transparent glass, there are multiple scale stickers 110, and the multiple scale stickers 110 are bonded to the corresponding multiple measuring cylinders 109. The accurate volume value of the raw material or compounding agent in the measuring cylinder 109 can be judged by the scale stickers 110. The supporting member is arranged on the centralized rack 104 and connected to the measuring cylinder 109. The measuring cylinder 109 can be supported on the centralized rack 104 by the supporting member to avoid the placed measuring cylinder 109 from tipping over, so that when the internal mixer body 102 needs to be loaded, the multiple measuring cylinders 109 and the outlet pipe 107 are removed from the butt pipe 106, and the control valve 108 is closed at the same time.By adding the raw materials or compounding agents required for mixing into different multiple measuring cylinders 109, the operator observes the scale values on the scale stickers 110 on each measuring cylinder 109, so as to accurately judge the volume of the added raw materials. After the raw materials in the measuring cylinders 109 are added, the operator moves the multiple measuring cylinders 109 to the docking pipe 106 on the centralized rack 104 for docking and connection, opens the control valve 108, so that the raw materials in the multiple measuring cylinders 109 enter the centralized rack 104 through the outlet pipe 107 and the docking pipe 106 for concentration, and finally the concentrated raw materials are introduced into the internal mixer body 102 through the connecting conduit 105 for mixing, so that the added raw materials and compounding agents are accurately proportioned through the multiple measuring cylinders 109 and the scale stickers 110 and then introduced into the internal mixer body 102 for mixing, thereby avoiding large differences between the rubber materials mixed in different batches.
[0026] Secondly, the support frame 113 is fixedly connected to the centralized frame 104 and is located on one side of the centralized frame; the support seat 114 is fixedly connected to the measuring cylinder 109 and is located on a side of the measuring cylinder 109 close to the support frame 113. There are multiple support frames 113, and multiple support frames 113 are welded to the outer side of the centralized frame 104, and the connection and support of the support frame 113 are achieved through the centralized frame 104. There are multiple support seats 114, and multiple support seats 114 are bonded to the corresponding multiple measuring cylinders 109, and the two sides of one measuring cylinder 109 are bonded to two support seats 114. When the outlet tube 107 on the measuring cylinder 109 is docked with the docking tube 106, the support seat 114 on the measuring cylinder 109 can be placed on the support frame 113, and then the measuring cylinder 109 on the support seat 114 can be stably supported by the support frame 113 to prevent the measuring cylinder 109 from tipping over.
[0027] At the same time, the positioning frame 111 is fixedly connected to the docking tube 106 and is located on the side of the docking tube 106 close to the outlet pipe 107. There are multiple positioning frames 111, and multiple positioning frames 111 are welded to the outer sides of the corresponding docking tubes 106. The positioning frames 111 can facilitate the operator to quickly position and dock the outlet of the outlet pipe 107 with the inlet of the docking tube 106.
[0028] Finally, the step 112 is fixedly connected to the fixed base 101 and is located on one side of the fixed base 101. The step 112 is bolted to the fixed base 101. The step 112 allows the operator to stand at a certain height to lift and move the measuring cylinder 109.
[0029] When using the high-flowability vulcanized bladder rubber compound internal mixing equipment of the present embodiment, when it is necessary to load the internal mixing machine body 102, the multiple measuring cylinders 109 and the outlet pipe 107 are removed from the docking pipe 106, and the control valve 108 is closed at the same time. The raw materials or compounding agents required for mixing are added to different multiple measuring cylinders 109 respectively, and the operator observes the scale values on the scale stickers 110 on each of the measuring cylinders 109 to accurately determine the volume of the added raw materials. After the raw materials are added to the measuring cylinders 109, the operator moves the multiple measuring cylinders 109 to the The docking pipe 106 on the central rack 104 is docked and connected, and the control valve 108 is opened, so that the raw materials in the multiple measuring cylinders 109 enter the central rack 104 through the outlet pipe 107 and the docking pipe 106 for concentration, and finally the concentrated raw materials are introduced into the internal mixer body 102 through the connecting conduit 105 for mixing, so that the added raw materials and compounding agents are accurately proportioned through the multiple measuring cylinders 109 and the scale stickers 110 and then introduced into the internal mixer body 102 for mixing, thereby avoiding large differences between different batches of mixed rubber.
[0030] The second embodiment of the present application is:
[0031] Based on the first embodiment, please refer to Figure 3 and Figure 4 , Figure 3 It is a structural schematic diagram of a high-fluidity vulcanizing bladder rubber material internal mixing equipment of the second embodiment of the utility model. Figure 4 It is a structural schematic diagram of the moving part of the second embodiment of the utility model.
[0032] The utility model provides a high-fluidity vulcanizing bladder rubber material internal mixing equipment which also includes a moving component. The moving component includes a moving handle 201 and a rubber sleeve 202 .
[0033] The moving handle 201 is fixedly connected to the support seat 114 and is located on a side of the support seat 114 away from the measuring cylinder 109; the rubber sleeve 202 is fixedly connected to the moving handle 201 and is located on one side of the moving handle 201. There are multiple moving handles 201, and multiple moving handles 201 are welded on the corresponding multiple supporting seats 114. The moving handle 201 can better facilitate the operator to carry and move the measuring cylinder 109 on the supporting seat 114. There are multiple rubber sleeves 202, and multiple rubber sleeves 202 are bonded to the corresponding multiple moving handles 201. The rubber sleeve 202 can improve the comfort of the operator when holding the moving handle 201.
[0034] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A high-fluidity curing bladder rubber compound internal mixing equipment, comprising a fixed base and an internal mixing machine body, wherein the internal mixing machine body is arranged on the fixed base and located on one side of the fixed base, characterized in that: Also includes a feed assembly, The feeding assembly includes a fixed frame, a centralized frame, a connecting conduit, a butt joint pipe, an outlet pipe, a control valve, a measuring cylinder, a scale sticker and a supporting member. The fixed frame is fixedly connected to the fixed base and is located on one side of the fixed base. The centralized frame is fixedly connected to the fixed frame and is located on one side of the fixed frame. The connecting conduit is respectively connected to the centralized frame and the internal mixer body. The connecting conduit is located on a side of the centralized frame close to the internal mixer body. The butt joint pipe is connected to the centralized frame and is located on one side of the centralized frame. The outlet pipe is arranged on the butt joint pipe and is located on one side of the butt joint pipe. The control valve is arranged on the outlet pipe and is located on one side of the outlet pipe. The measuring cylinder is connected to the outlet pipe and is located on one side of the outlet pipe. The scale sticker is fixedly connected to the measuring cylinder and is located on one side of the measuring cylinder. The supporting member is arranged on the centralized frame and connected to the measuring cylinder.
2. The high-flow curing bladder rubber compound internal mixing equipment according to claim 1, characterized in that: The support member comprises a support frame and a support seat. The support frame is fixedly connected to the central frame and is located at one side of the central frame. The support seat is fixedly connected to the measuring cylinder and is located at one side of the measuring cylinder close to the support frame.
3. The high-flow curing bladder rubber compound internal mixing equipment according to claim 1, characterized in that: The feed assembly further comprises a positioning frame, which is fixedly connected to the butt joint pipe and is located on a side of the butt joint pipe close to the outlet pipe.
4. The high-fluidity curing bladder rubber compound internal mixing equipment according to claim 1, characterized in that: The feeding assembly also includes a step, which is fixedly connected to the fixed base and is located on one side of the fixed base.
5. The high-fluidity curing bladder rubber compound internal mixing equipment as claimed in claim 2, characterized in that: The supporting structure also includes a moving part, which includes a moving handle and a rubber sleeve. The moving handle is fixedly connected to the supporting base and is located on a side of the supporting base away from the measuring cylinder; the rubber sleeve is fixedly connected to the moving handle and is located on one side of the moving handle.