Cooling device for polyethylene pipe production
By designing a cooling cooling device integrating spraying, ventilation and water collection circulation structure, the complex problems of cooling water waste and drying in polyethylene pipe production are solved, and water resource conservation and production process simplification are achieved.
Patent Information
- Application Number
- CN202420936809.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the production of polyethylene pipes, existing cooling equipment cannot effectively collect and recycle cooling water, resulting in waste of water resources, and the pipes need to be extra dry after cooling to avoid the problem of wet packaging boxes.
A cooling and cooling device consisting of a spray structure, ventilation structure, and water collection circulation structure is designed. The pipe is cooled by a spray head, the liquid collector collects cooling water and removes impurities through a filter, and the circulation system is reflowed and used. At the same time, the fan is used to air-dry the pipe.
It realizes the effective collection and recycling of cooling water, saves water resources, and avoids packaging problems during pipe drying through air-drying, and simplifies the workflow.
Smart Images

Figure CN222554015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cooling and cooling in pipe production, in particular to a cooling and cooling device used in the production of polyethylene pipes. Background Art
[0002] Polyethylene is a highly crystalline, non-polar thermoplastic resin. The appearance of the original polyethylene is milky white, and it is translucent to a certain extent in the thin cross-section. Polyethylene has excellent resistance to most domestic and industrial chemicals. Polyethylene pipe is also called high-density polyethylene. Polyethylene is a highly crystalline, non-polar thermoplastic resin. The appearance of the original polyethylene is milky white, and it is translucent to a certain extent in the thin cross-section. Polyethylene has excellent resistance to most domestic and industrial chemicals. Certain types of chemicals will cause chemical corrosion, such as corrosive oxidants (concentrated nitric acid), aromatic hydrocarbons (xylene) and halogenated hydrocarbons (carbon tetrachloride). The polymer is non-hygroscopic and has good water vapor resistance and can be used for packaging purposes. Polyethylene has good electrical properties, especially the high dielectric strength of the insulation, which makes it very suitable for wires and cables. Medium to high molecular weight grades have excellent impact resistance, which is the case at room temperature or even at low temperatures of -40F. The application range of polyethylene pipes ranges from small-section yellow pipes for natural gas to thick-walled black pipes with a diameter of 48in for industrial and urban pipelines to large-diameter hollow-wall pipes used as rainwater drain pipes and other sewer pipelines made of concrete, and its usage rate is growing rapidly.
[0003] Due to the thermoplasticity of polyethylene, the temperature required for polyethylene pipes during production is relatively high, and the temperature of polyethylene pipes after processing is also relatively high. Therefore, the pipes need to be cooled to increase the forming rate of the pipes. The large amount of cooling water used will easily cause waste, and the cooling water needs to be recycled to avoid waste. At present, there is a lack of cooling water collection and recycling equipment during cooling. At the same time, after water cooling, the pipes need to be dried, otherwise in the subsequent packaging process, the water will soak the packaging box, causing damage to the packaging box, packaging failure and other problems. The current cooling equipment does not have the function of drying the pipes, and an additional drying process is required, which makes the workflow complicated. Utility Model Content
[0004] In view of the above technical problems, the utility model provides a cooling device for polyethylene pipe production, which is characterized by comprising a spray structure, a ventilation structure, and a water collection circulation structure. The ventilation structure is installed above the water collection circulation structure, and the spray structure is installed above the water collection circulation structure.
[0005] The spray mechanism is composed of a water inlet pipe, a control valve, a water storage tank, a water outlet pipe, and a nozzle. The control valve is installed on the water inlet pipe, the water inlet pipe is installed above the water storage tank, the water outlet pipe is installed below the water storage tank, and several nozzles are installed in parallel on the water outlet pipe.
[0006] The water collection circulation structure is composed of a liquid collecting box, a water leakage hole, a water outlet pipe, a filter, a sewage drainage pipe, a water return pipe, and a lifting pump. The liquid collecting box cover is provided with five rows of water leakage holes. The water outlet pipe is installed under the liquid collecting box. A filter is installed at one end of the water outlet pipe. A sewage drainage pipe is installed on one side of the filter. The other end of the filter is connected to the water return pipe. A lifting pump is installed on one side of the water return pipe. One end of the water return pipe is connected to the water storage tank.
[0007] The ventilation structure consists of a fan, a baffle A, and a baffle B. The baffle A is installed at the top left of the liquid collecting tank, and the baffle B is installed at the top right of the liquid collecting tank. Several fans are installed inside the baffles A and B, respectively. Power supplies are set inside the baffles A and B and are connected to the fans.
[0008] Beneficial effects of the utility model:
[0009] The utility model discloses a cooling device for the production of polyethylene pipes. A nozzle is provided to water-cool the polyethylene pipes after processing. The loading platform for placing the pipes is set as a hollow collecting box. The upper surface of the collecting box for placing the pipes is set as a curved surface. The pipes will not roll and fall after being placed. Five rows of water leakage holes are provided on the curved surface. The cooling water sprayed on the pipes can be collected into the collecting box. A filter is provided to filter and discharge impurities in the cooling water collected in the collecting box. The filtered cooling water can be returned to the water storage tank through a circulation system to continue cooling the pipes, thereby saving water resources. At the same time, the fan provided can air-dry the cooled pipes to avoid the residual water from the water cooling from wetting the packaging box, causing the packaging box to be damaged and the packaging to fail. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the overall structure of a cooling device for producing polyethylene pipes according to the utility model;
[0011] Figure 2 This is a schematic diagram of the overall structure of a cooling device for producing polyethylene pipes according to the utility model;
[0012] As shown in the figure: 1. Water inlet pipe, 2. Control valve, 3. Water storage tank, 4. Nozzle, 5. Fan, 6. Baffle A, 7. Baffle B, 8. Liquid collecting tank, 9. Leakage hole, 10. Water outlet pipe, 11. Filter, 12. Sewage drain pipe, 13. Return pipe, 14. Lifting pump. DETAILED DESCRIPTION
[0013] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0014] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0015] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0016] Example 1
[0017] like Figure 1 , Figure 2 As shown, five rows of leakage holes 9 are provided on the upper cover of the liquid collecting tank 8, a baffle A6 is installed on the left side above the liquid collecting tank 8, and a number of fans 5 are installed on the inner side of the baffle A6, a baffle B7 is installed on the right side above the liquid collecting tank 8, and a number of fans 5 are installed on the inner side of the baffle B7, an outlet pipe 10 is installed below the liquid collecting tank 8, one end of the outlet pipe 10 is connected to a filter 11, a sewage drainage pipe 12 is installed on one side of the filter 11, one end of the filter 11 is connected to a return pipe 13, a lift pump 14 is installed on one side of the return pipe 13, a water storage tank 3 is installed on one end of the return pipe 13, a water inlet pipe 1 is installed on the water storage tank 3, a control valve is installed on the water inlet pipe 1, a water outlet pipe is installed below the water storage tank 3, and a number of nozzles 4 are installed below the outlet pipe.
[0018] Example 2
[0019] When using the utility model, the pipe to be cooled is placed on the curved upper surface of the liquid collecting tank 8, the control valve 2 is opened, and the cooling water flows into the water storage tank 1 through the water inlet pipe 1, and the cooling water is sprayed out through a plurality of nozzles 4 arranged below the water storage tank 1 to cool the pipe to be cooled. The cooling water flows into the liquid collecting tank 8 through the leaking hole 9, and then flows into the filter 11 through the outlet pipe 10 to remove impurities and filter. The sewage produced by the filtration flows out through the sewage drain pipe 12, and the filtered cold water flows into the water storage tank 3 through the return pipe 13 to cool the next pipe. After cooling, the fan 5 is turned on to blow the pipe dry.
[0020] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A cooling device for polyethylene pipe production, characterized in that It consists of a spraying structure, a ventilation structure, and a water collection circulation structure. The ventilation structure is installed above the water collection circulation structure, and the spraying structure is installed above the water collection circulation structure.
2. A cooling device for polyethylene pipe production according to claim 1, characterized in that The spray structure consists of a water inlet pipe, a control valve, a water storage tank, and a nozzle. The control valve is installed on the water inlet pipe, the water inlet pipe is installed above the water storage tank, and a plurality of nozzles are installed in parallel below the water storage tank.
3. A cooling device for polyethylene pipe production according to claim 2, characterized in that The water collection circulation structure consists of a liquid collecting box, a leakage hole, a water outlet pipe, a filter, a sewage drain pipe, a return pipe, and a lifting pump. The upper cover of the liquid collecting box is provided with five rows of leakage holes. The water outlet pipe is installed under the liquid collecting box. A filter is installed at one end of the water outlet pipe. A sewage drain pipe is installed on one side of the filter. The other end of the filter is connected to the return pipe. A lifting pump is installed on one side of the return pipe. One end of the return pipe is connected to the water storage tank.
4. A cooling device for polyethylene pipe production according to claim 3, characterized in that The ventilation structure consists of a fan, a baffle A, and a baffle B. The baffle A is installed at the top left of the liquid collecting tank, and the baffle B is installed at the top right of the liquid collecting tank. Several fans are installed inside the baffle A and the baffle B, respectively. Power supplies are set inside the baffle A and the baffle B and are connected to the fans.