Beating machine for jam processing

By setting a grinding block and a crushing knife in the storage cylinder of the jam beating machine, and controlling its rotation rate with a driving mechanism, the problem of misalignment between the raw materials and the blade during the beating process in the prior art is solved, and a more efficient beating treatment of jam raw materials is achieved.

CN222567929UActive Publication Date: 2025-03-07海阳宝岩食品科技有限公司
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Patent Information

Application Number
CN202420577723.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-07
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

During the beating process of existing jam beating machines, due to the large internal space of the storage cylinder, the slurry flow causes the small pieces of raw materials to be misaligned with the blade, affecting the beating effect and increasing the processing time.

Method used

A beating machine for jam processing is designed. The storage cylinder is equipped with a grinding block and a crushing knife. The crushing knife and grinding block are driven to rotate at different rates through the driving mechanism to quickly crush the raw materials and fully grind them to improve the beating efficiency.

Benefits of technology

By combining a fast-rotating crushing knife and a slowly rotating grinding block, the jam raw materials can be quickly and fully beaten, improving the beating efficiency and reducing processing time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222567929U_ABST
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Abstract

The utility model discloses a jam processing beater which comprises a storage cylinder, a grinding block is arranged in the storage cylinder, the top of the grinding block is in a circular truncated cone shape, the peripheral wall of the grinding block is in clearance fit with the inner wall of the storage cylinder, a crushing cutter is arranged on the top side of the grinding block, and the bottom side of the crushing cutter is connected with the top side of the grinding block. And the cutter end part of the crushing cutter is connected with the inner wall of the storage cylinder. When the improved pulping machine for jam processing is used for pulping jam raw materials, the driving mechanism respectively drives the crushing cutter and the grinding block to rotate at different speeds, so that the jam raw materials are quickly crushed through the crushing cutter which rotates quickly; and the crushed jam raw materials are quickly and fully ground through the grinding block rotating at a relatively slow speed, so that the pulping treatment of the jam raw materials is completed at a relatively high speed, and the pulping efficiency of the jam raw materials is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of beaters, in particular to a beater for jam processing. Background Art

[0002] A jam beater is a device specially used for making jam. Its main function is to mix and crush fruits, sugar and other additives in order to make delicate and uniform jam. This device usually includes a container, a rotating blade or a blender and a motor, which can be driven electrically or manually. When beating, you must first prepare the materials, select fresh and ripe fruits, wash them, remove the core and peel them, and then place the processed raw materials in the beater for beating, and the semi-finished jam can be made.

[0003] Existing jam pulping machines generally pulp the raw materials through rotating blades inside a storage cylinder. Since the internal space of the storage cylinder is often large, after the blades break the jam raw materials into small pieces of raw materials and pulp, as the blades rotate, the pulp inside the storage cylinder will flow around the blades, which may cause the small pieces of raw materials to be misaligned with the blades, thereby affecting the pulping effect of the blades and requiring the device to consume more time to complete the pulping of the jam raw materials. Utility Model Content

[0004] The purpose of the utility model is to provide a beater for jam processing, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a beater for jam processing, comprising a storage cylinder, a grinding block is arranged in the storage cylinder, and the top of the grinding block is truncated cone-shaped, the outer peripheral wall of the grinding block is gap-matched with the inner wall of the storage cylinder, a crushing knife is arranged on the top side of the grinding block, and the bottom side of the crushing knife is connected to the top side of the grinding block, the cutting end of the crushing knife is in contact with the inner wall of the storage cylinder, and a driving mechanism is passed through the bottom of the grinding block.

[0006] Preferably, the bottom of the storage tube is in an inverted flared shape, and a plurality of supporting legs are relatively fixedly mounted on the outer peripheral wall of the bottom of the storage tube, and a sealing cover is slidably penetrated into the top opening of the storage tube.

[0007] Preferably, a filter plate in an annular shape is provided on the bottom side of the grinding block, and the bottom side of the grinding block contacts the top side of the filter plate, and the outer peripheral wall of the filter plate is fixedly connected to the inner wall of the storage cylinder.

[0008] Preferably, the driving mechanism includes a rotating shaft, which is passed through the center position of the grinding block and is rotatably connected to the grinding block. The top end of the rotating shaft is fixedly connected to the crushing knife. A motor is provided below the rotating shaft. A driving gear is fixedly installed at the driving end of the motor, and the bottom end of the rotating shaft is fixedly connected to the center position of the top side of the driving gear.

[0009] Preferably, a protective shell is provided on the outer peripheral fixed sleeve of the motor, and the protective shell is fixedly connected to the inner wall of the storage cylinder through a plurality of connecting rods.

[0010] Preferably, a gear ring is provided on the outer peripheral side of the driving gear, and the outer peripheral wall of the gear ring is fixedly connected to the inner ring wall of the filter plate, a plurality of transmission gears are provided in a circular array between the driving gear and the gear ring, and each transmission gear is meshed with the driving gear and the gear ring, and the transmission gear is rotatably connected to the grinding block through a rotating shaft and a bearing.

[0011] The utility model has the following beneficial effects:

[0012] When the improved jam processing beater is beating the jam raw materials, the driving mechanism drives the crushing knife and the grinding block to rotate at different rates respectively, so that the jam raw materials are quickly crushed by the fast-rotating crushing knife, and the crushed jam raw materials are quickly and fully ground by the grinding block rotating at a slower rate, so that the beating of the jam raw materials is completed at a faster rate, thereby improving the beating efficiency of the jam raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is an overall schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the storage cylinder and the grinding block of the utility model;

[0016] Figure 3 This is a schematic diagram of the overall structure of the grinding block and the crushing knife of the utility model;

[0017] Figure 4 For this utility model Figure 3 Schematic diagram of the inverted overall structure.

[0018] In the figure: 1. storage cylinder; 2. grinding block; 3. crushing knife; 4. driving mechanism; 41. rotating shaft; 42. motor; 43. driving gear; 44. protective shell; 45. gear ring; 46. transmission gear; 5. supporting leg; 6. sealing cover; 7. filter plate. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0020] The utility model provides a technical solution: Figure 1-4 The utility model discloses a pulping machine for jam processing, comprising a storage cylinder 1, a grinding block 2 is arranged in the storage cylinder 1, and the top of the grinding block 2 is truncated cone-shaped, the outer peripheral wall of the grinding block 2 is gap-matched with the inner wall of the storage cylinder 1, a crushing knife 3 is arranged on the top side of the grinding block 2, and the bottom side of the crushing knife 3 is in contact with the top side of the grinding block 2, the cutting end of the crushing knife 3 is in contact with the inner wall of the storage cylinder 1, and a driving mechanism 4 is passed through the bottom of the grinding block 2.

[0021] In this embodiment, when the improved pulping machine is processing jam raw materials, the driving mechanism 4 drives the cutter to quickly cut the large jam raw materials into small pieces of jam raw materials. Then, due to their own gravity and the push of the downstream slurry, the small pieces of raw materials directly fall into the gap between the grinding block 2 and the storage cylinder 1 for full grinding. Jam raw materials of different sizes are pulped by appropriate pulping structures respectively, so that the raw materials are made into slurry relatively quickly.

[0022] It should be noted that, since the crushing knife 3 rotates in close contact with the top side of the grinding block 2 , the small pieces of raw materials on the top side of the grinding block 2 can be pushed to the surroundings of the grinding block 2 .

[0023] In a further preferred embodiment of the present invention, Figure 1 and Figure 2 As shown, the bottom of the storage tube 1 is in an inverted expansion shape, and a plurality of support legs 5 are relatively fixedly mounted on the outer peripheral wall of the bottom of the storage tube 1, and a sealing cover 6 is slidably penetrated into the top opening of the storage tube 1;

[0024] In this embodiment, when placing the device, due to the mutual interference between the supporting legs 5 and the ground and the storage tube 1, there is a sufficient gap between the bottom opening of the storage tube 1 and the ground for placing the slurry storage device;

[0025] The setting of the cover 6 can close the opening at the top of the storage tube 1 when the material in the storage tube 1 is loaded, so that the juice splashed when the crushing knife 3 collides with the jam raw materials will not splash outside the storage tube 1, so that the crushing knife 3 can run faster.

[0026] In a further preferred embodiment of the present invention, Figure 2 and Figure 4 As shown, a filter plate 7 in a ring shape is provided on the bottom side of the grinding block 2, and the bottom side of the grinding block 2 is in contact with the top side of the filter plate 7, and the outer peripheral wall of the filter plate 7 is fixedly connected to the inner wall of the storage cylinder 1;

[0027] In this embodiment, the filter plate 7 can support and limit the grinding block 2, so that the grinding block 2 can be stably located at a specific height in the storage tube 1 for operation, and the filter plate 7 can intercept the unground jam raw materials in the process of the grinding block 2 grinding the jam raw materials and continue the grinding process in the grinding block 2, thereby ensuring the flatness of the finished slurry.

[0028] In a further preferred embodiment of the present invention, Figure 2 and Figure 3 As shown, the driving mechanism 4 includes a rotating shaft 41, which is passed through the center of the grinding block 2 and is rotatably connected to the grinding block 2. The top of the rotating shaft 41 is fixedly connected to the crushing knife 3. A motor 42 is provided below the rotating shaft 41. A driving gear 43 is fixedly installed at the driving end of the motor 42, and the bottom end of the rotating shaft 41 is fixedly connected to the center of the top side of the driving gear 43.

[0029] In this embodiment, the motor 42 and the driving gear 43 located at the bottom side of the grinding block 2 can shield the top of the motor 42 and the gear to prevent the slurry falling from the outer peripheral side of the grinding block 2 from splashing onto the motor 42 or the gear.

[0030] In a further preferred embodiment of the present invention, Figure 2 and Figure 4 As shown, a protective shell 44 is fixedly sleeved on the outer peripheral side of the motor 42, and the protective shell 44 is fixedly connected to the inner wall of the storage tube 1 through a plurality of connecting rods;

[0031] In this embodiment, the setting of the protective shell 44 and the connecting rod can support and limit the motor 42, so that the motor 42 is stably located at the center position of the bottom side of the grinding block 2, and the water vapor in the device contacts the motor 42 to affect the operation of the motor 42.

[0032] In a further preferred embodiment of the present invention, Figure 4As shown, a gear ring 45 is provided on the outer peripheral side of the driving gear 43, and the outer peripheral wall of the gear ring 45 is fixedly connected to the inner ring wall of the filter plate 7, and a plurality of transmission gears 46 are provided in a circumferential array between the driving gear 43 and the gear ring 45, and each transmission gear 46 is meshed and connected with the driving gear 43 and the gear ring 45, and the transmission gear 46 is rotatably connected to the grinding block 2 through a rotating shaft and a bearing;

[0033] In this embodiment, the setting of the gear ring 45 can support the filter plate 7 from the inside of the filter plate 7, thereby enhancing the strength of the filter plate 7. During the process of the motor 42 driving the driving gear 43 to rotate, due to the meshing of the driving gear 43 and the transmission gear 46, the transmission gear 46 rotates synchronously, and since the gear ring 45 cannot rotate and the tooth blocks of the gear ring 45 and the tooth blocks of the transmission gear 46 conflict with each other, the rotating transmission gear 46 moves in a circular motion around the driving gear 43, and due to the mutual conflict between the rotating shaft 41 and the grinding block 2, the gear driving the grinding block 2 that moves in a circular motion around the driving gear 43 rotates synchronously.

[0034] Working principle: When the operator uses the beater to beat the jam raw materials, the operator first pulls out the cover 6 from the storage tube 1, and then pours the processed jam raw materials into the storage tube 1. Due to the restraint and limitation of the grinding block 2 on the jam raw materials, the jam raw materials are limited and stored at the top of the storage tube 1. Then the operator reinserts the cover 6 into the top opening of the storage tube 1 to restore the sealing state of the top opening of the storage tube 1;

[0035] It should be noted that, when the above operations are completed, a storage device may be placed below the discharge port at the bottom end of the storage cylinder 1 to store the semi-finished jam product, or a conduit may be installed to guide the semi-finished jam product to a specific location for storage;

[0036] Then the operator starts the motor 42 to drive the driving gear 43 to rotate rapidly, thereby driving the crushing knife 3 to rotate rapidly through the rotating shaft 41, so as to cut and crush the raw materials in the storage tube 1. Due to the gravity of the jam raw materials themselves, the jam raw materials of appropriate sizes fall into the gap between the grinding block 2 and the inner wall of the storage tube 1;

[0037] When the motor 42 drives the driving gear 43 to rotate, it will drive the transmission gear 46 to rotate synchronously. Since the gear ring 45 is fixedly connected to the inner wall of the storage tube 1 through the filter plate 7, the gear ring 45 cannot rotate. Due to the mutual interference between the rotating outer teeth of the transmission gear 46 and the inner teeth of the gear ring 45 and the mutual interference between the rotating shaft 41 and the grinding block 2, the grinding block 2 rotates slowly synchronously when the crushing knife 3 rotates rapidly. The rotating grinding block 2 fully grinds the jam raw materials falling between the grinding block 2 and the inner wall of the storage tube 1, thereby quickly preparing the jam raw materials into semi-finished jam products.

[0038] When the grinding block 2 is grinding the jam raw materials, the ground jam raw materials pass through the holes of the filter plate 7 and fall to the bottom of the storage tube 1, and then are discharged from the storage tube 1 along the inner wall of the storage tube 1 from the bottom opening of the storage tube 1, while the unfinished ground jam raw materials are intercepted by the filter plate 7 and are confined in the gap between the grinding block 2 and the storage tube 1 to continue the grinding of the jam raw materials. In addition, due to the push of the rotating grinding block 2 on the jam raw materials, the unfinished ground jam raw materials keep changing their positions, which will not affect the subsequent falling of the semi-finished jam raw materials.

[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A jam processing beater, comprising a storage cylinder (1), characterized in that: A grinding block (2) is arranged in the storage cylinder (1), and the top of the grinding block (2) is truncated in a cone shape. The outer peripheral wall of the grinding block (2) is clearance-matched with the inner wall of the storage cylinder (1). A crushing knife (3) is arranged on the top side of the grinding block (2), and the bottom side of the crushing knife (3) is in contact with the top side of the grinding block (2). The cutting end of the crushing knife (3) is in contact with the inner wall of the storage cylinder (1). A driving mechanism (4) is passed through the bottom of the grinding block (2).

2. A jam processing beater according to claim 1, characterized in that: The bottom of the storage tube (1) is arranged in an inverted flared shape, and a plurality of supporting legs (5) are relatively fixedly mounted on the outer peripheral wall of the bottom of the storage tube (1). A sealing cover (6) is slidably inserted into the top opening of the storage tube (1).

3. A jam processing beater according to claim 2, characterized in that: A filter plate (7) in an annular shape is provided on the bottom side of the grinding block (2), and the bottom side of the grinding block (2) is in contact with the top side of the filter plate (7), and the outer peripheral wall of the filter plate (7) is fixedly connected to the inner wall of the storage cylinder (1).

4. A jam processing beater according to claim 3, characterized in that: The driving mechanism (4) comprises a rotating shaft (41), the rotating shaft (41) is arranged at a central position in the grinding block (2), and the rotating shaft (41) is rotatably connected to the grinding block (2), the top end of the rotating shaft (41) is fixedly connected to the crushing knife (3), a motor (42) is arranged below the rotating shaft (41), a driving gear (43) is fixedly mounted on the driving end of the motor (42), and the bottom end of the rotating shaft (41) is fixedly connected to the central position of the top side of the driving gear (43).

5. A jam processing beater according to claim 4, characterized in that: A protective shell (44) is fixedly mounted on the outer peripheral side of the motor (42), and the protective shell (44) is fixedly connected to the inner wall of the storage cylinder (1) via a plurality of connecting rods.

6. The jam processing beater according to claim 5, characterized in that: A gear ring (45) is provided on the outer peripheral side of the driving gear (43), and the outer peripheral wall of the gear ring (45) is fixedly connected to the inner ring wall of the filter plate (7). A plurality of transmission gears (46) are provided in a circumferential array between the driving gear (43) and the gear ring (45), and each transmission gear (46) is meshedly connected to the driving gear (43) and the gear ring (45). The transmission gear (46) is rotatably connected to the grinding block (2) via a rotating shaft and a bearing.