Textile printing and dyeing wastewater treatment device

By designing an automatically cleaned textile printing and dyeing wastewater treatment device, the problem of impurities blocking the filter in textile printing and dyeing wastewater is solved, which improves treatment efficiency and reduces maintenance costs.

CN222585756UActive Publication Date: 2025-03-11HENAN TIANGONG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202420768825.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

During the filtering and treatment of existing textile printing and dyeing wastewater, the textile printing and dyeing wastewater contains a large amount of suspended substances, fibers, slurries and other impurities, which easily clog the filter holes of the filter and require frequent cleaning and replacement of the filter element, which increases operating costs and maintenance workload.

Method used

A textile printing and dyeing wastewater treatment device is designed, adopting a tank structure, and four sets of bearings and filter plates are installed on the inner wall. The impurities on the filter plate are scraped through the scraper to prevent clogging. It is also equipped with a servo motor and pressure sensor to automatically clean the filter plate and reduce maintenance costs.

Benefits of technology

It effectively prevents the filter plate from being blocked, improves the working efficiency of the textile printing and dyeing wastewater treatment device, reduces the equipment maintenance cost, and further ensures the cleaning of the filter plate through high-pressure flushing.

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Abstract

The utility model belongs to the technical field of wastewater treatment devices, and particularly relates to a textile printing and dyeing wastewater treatment device which comprises a tank body, four groups of bearings are fixedly arranged on the inner wall of the tank body in an array mode, filter discs are rotatably arranged on the inner walls of the bearings, and four groups of fixing plates are arranged on one side of the inner wall of the tank body in an array mode. A fixing rod is fixedly arranged on one side of the fixing plate, a funnel is fixedly arranged on one side of the fixing rod, a scraping plate is fixedly arranged on the side, close to the filtering disc, of the top end of the funnel, the scraping plate is inclined, a rotating shaft is rotationally arranged at one end of the inner wall of the tank body, and a servo motor is fixedly arranged on one side of the tank body through a fixing frame. A pressure sensor is fixedly arranged on one side of the bottom end of the inner wall of the tank body, the pressure sensor is electrically connected with a servo motor, impurities accumulated on a filtering disc are scraped through cooperation of the servo motor and a scraping plate, the working efficiency of the textile printing and dyeing wastewater treatment device is improved, and meanwhile, the equipment maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wastewater treatment devices, in particular to a textile printing and dyeing wastewater treatment device. Background Art

[0002] Textile printing and dyeing wastewater refers to the wastewater discharged from printing and dyeing, wool dyeing and finishing, and silk factories that mainly process cotton, linen, chemical fibers and their blended products, and silk. The amount of wastewater from printing and dyeing factories is relatively large. Each printing and dyeing process of 1 ton of textile consumes 100 to 200 tons of water, of which 80% to 90% is discharged as wastewater. Printing and dyeing wastewater has the characteristics of large water volume, high content of organic pollutants, high alkalinity, and large changes in water quality. It is one of the difficult-to-treat industrial wastewaters. Textile printing and dyeing wastewater treatment device is a device used to treat textile printing and dyeing wastewater. Its function is to reduce the pollutant content in the wastewater to meet the discharge standards or recycle it for reuse.

[0003] The existing textile printing and dyeing wastewater treatment equipment is mainly composed of sedimentation tanks, biochemical tanks, filtration tanks and pipeline systems. The working principle is: in the sedimentation tank, the particulate matter in the sewage is precipitated to the bottom of the tank due to gravity or chemical reactions, thereby removing some pollutants. The precipitated sewage enters the biochemical tank, where biodegradable organic pollutants are decomposed into inorganic matter and water under the action of microorganisms. Then, the sewage enters the filtration tank, and the filter material in the filtration tank further adsorbs and intercepts the fine particulate matter and residual soluble substances in the sewage, so that the sewage is purified.

[0004] At present, when the textile printing and dyeing wastewater treatment device in the prior art filters and treats the textile printing and dyeing wastewater, the textile printing and dyeing wastewater contains a large amount of impurities such as suspended matter, fiber, slurry, etc. These impurities can easily clog the filter holes of the filter, requiring frequent cleaning and replacement of the filter element, increasing the operating cost and maintenance workload; therefore, a textile printing and dyeing wastewater treatment device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the shortcomings of existing textile printing and dyeing wastewater treatment devices, a textile printing and dyeing wastewater treatment device is proposed to solve the problem that when the textile printing and dyeing wastewater treatment device filters the textile printing and dyeing wastewater, the textile printing and dyeing wastewater contains a large amount of suspended matter, fiber, pulp and other impurities, and these impurities can easily clog the filter holes of the filter, requiring frequent cleaning and replacement of the filter element, increasing the operating cost and maintenance workload.

[0006] The utility model solves the technical problem by adopting the following technical scheme: a textile printing and dyeing wastewater treatment device according to the utility model comprises a tank body, a liquid inlet pipe is fixedly arranged on one side of the tank body, a liquid discharge pipe is fixedly arranged on the other side of the tank body, four groups of bearings are fixedly arranged in an array on the inner wall of the tank body, a filter disc is rotatably arranged on the inner wall of the bearing, four groups of fixed plates are arranged in an array on one side of the inner wall of the tank body, a fixed rod is fixedly arranged on one side of the fixed plate, a funnel is fixedly arranged on one side of the fixed rod, a scraper is fixedly arranged on the top of the funnel near the filter disc, the scraper is inclined, a slag discharge pipe is fixedly arranged on the bottom end of the funnel, the bottom end of the slag discharge pipe is fixed and penetrates the tank body, a valve is fixedly arranged on the bottom side of the slag discharge pipe, a storage box is arranged on the bottom end of the tank body, the bottom end of the slag discharge pipe is fixed and penetrates to the internal arrangement of the storage box, and impurities such as suspended matter, fiber, slurry, etc. accumulated on the filter disc are scraped off by the scraper to prevent the filter disc from being blocked and affecting the filtering effect.

[0007] Preferably, a fixed disk is fixed and penetrated at the center position of one side of the filter disk, a rotating shaft is rotatably provided at one end of the inner wall of the tank body, the rotating shaft is fixed and penetrates the fixed disk, the other end of the rotating shaft rotates and penetrates the tank body, a servo motor is fixedly provided on one side of the tank body through a fixed frame, the output end of the servo motor is fixedly connected to one end of the rotating shaft, the filter disk is rotated by the cooperation of the servo motor and the rotating shaft, and impurities accumulated at different positions of the filter disk are cleaned and scraped off, thereby reducing the cost of equipment use.

[0008] Preferably, a pressure sensor is fixedly provided on one side of the bottom end of the inner wall of the tank body, and the pressure sensor is electrically connected to the servo motor. Through the cooperation between the pressure sensor and the servo motor, when the filter disc is blocked, the water level in the tank body will rise, and the pressure sensor controls the servo motor to clean the filter disc. The pressure sensor model is KL1001.

[0009] Preferably, a nozzle is provided on one side of the filter disc, and an array of high-pressure nozzles is fixedly provided on one side of the nozzle pipe, a water pump is provided on one side of the bottom end of the tank body, a water outlet pipe is fixedly provided at the water outlet position of the water pump, one end of the nozzle is fixed and penetrates through one side of the tank body, one end of the nozzle is fixedly connected to one side of the water outlet pipe, a suction pipe is fixedly provided at the water suction port position of the water pump, a liquid storage tank is provided on one side of the water pump, and the other end of the suction pipe is fixedly connected to one side of the liquid storage tank, and a liquid filling port is fixedly provided on one side of the top end of the liquid storage tank, and the cleaning liquid in the liquid storage tank is used to flush the filter disc through the cooperation of the water pump, the nozzle and the high-pressure nozzle, and the flushing direction is opposite to the flow direction of the wastewater.

[0010] Preferably, support legs are fixedly provided at the four corners of the bottom end of the tank body, and the support legs provide stable support for the tank body.

[0011] Preferably, a transparent observation window is fixedly provided on one side of the tank body, and by providing the transparent observation window, a staff member can observe the wastewater filtration situation in the tank body through the transparent observation window.

[0012] Beneficial effects of the utility model:

[0013] The utility model provides a textile printing and dyeing wastewater treatment device. The textile printing and dyeing wastewater contains a large amount of suspended matter, fiber, slurry and other impurities. These impurities can easily clog the filter holes of the filter disc, and the filter element needs to be frequently cleaned and replaced, which increases the operating cost and maintenance workload. In order to improve the working efficiency of the equipment and reduce the use cost, the staff first connects the liquid inlet pipe with the wastewater pipe, and the textile printing and dyeing wastewater enters the tank body, and is discharged to the next treatment equipment through the liquid discharge pipe after being filtered by four groups of filter discs. As the use time of the filter disc increases, the impurities on the filter disc accumulate and clog the filter disc, affecting the working efficiency. When the impurities clog the filter disc, the wastewater in the tank body cannot be filtered, resulting in an increase in the water level, triggering a pressure sensor, and the pressure sensor starts a servo motor, and the servo The servo motor drives the shaft to rotate, causing the filter disc to rotate. At this time, the scraper scrapes off the impurities at different positions of the filter disc, and the impurities fall into the slag discharge pipe through the funnel. The valve is opened to store the impurities in the storage box. The impurities accumulated on the filter disc are scraped off through the cooperation of the servo motor and the scraper, which improves the working efficiency of the textile printing and dyeing wastewater treatment device and reduces the equipment maintenance cost. In order to further clean the filter disc, after the equipment is used, the staff starts the water pump, and the water pump pumps the cleaning liquid in the liquid storage tank into the nozzle through the outlet pipe, and then sprays it out from the high-pressure nozzle. Through the cooperation of the water pump, the nozzle and the high-pressure nozzle, the cleaning liquid in the liquid storage tank performs high-pressure flushing on the filter disc, and the flushing direction is opposite to the flow direction of the wastewater, so that the filter disc is cleaned more thoroughly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 It is the first stereogram of the whole;

[0016] Figure 2 It is the second stereogram of the whole;

[0017] Figure 3 It is a cross-sectional view of the whole;

[0018] Figure 4 It is a three-dimensional diagram of the funnel and scraper position structure;

[0019] Figure 5It is a three-dimensional diagram of the position structure of the nozzle and the high-pressure nozzle;

[0020] Figure 6 It is the third stereogram of the whole;

[0021] Legend:

[0022] 1. Tank body; 2. Bearing; 3. Filter plate; 4. Fixed plate; 5. Fixed rod; 6. Funnel; 7. Scraper; 8. Slag discharge pipe; 9. Valve; 10. Storage box; 11. Fixed plate; 12. Rotating shaft; 13. Servo motor; 14. Pressure sensor; 15. Nozzle; 16. High-pressure nozzle; 17. Water outlet pipe; 18. Water pump; 19. Suction pipe; 20. Liquid storage tank; 21. Liquid filling port; 22. Liquid inlet pipe; 23. Liquid discharge pipe; 24. Support leg; 25. Transparent observation window. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] See also Figure 1-Figure 6 , a textile printing and dyeing wastewater treatment device described in the utility model comprises a tank body 1, a liquid inlet pipe 22 is fixedly arranged on one side of the tank body 1, a liquid discharge pipe 23 is fixedly arranged on the other side of the tank body 1, four groups of bearings 2 are fixedly arranged in an array on the inner wall of the tank body 1, a filter disc 3 is rotatably arranged on the inner wall of the bearing 2, four groups of fixed plates 4 are arranged in an array on one side of the inner wall of the tank body 1, a fixed rod 5 is fixedly arranged on one side of the fixed plate 4, a funnel 6 is fixedly arranged on one side of the fixed rod 5, a scraper 7 is fixedly arranged on the top of the funnel 6 near the side of the filter disc 3, the scraper 7 is inclined, a slag discharge pipe 8 is fixedly arranged on the bottom end of the funnel 6, the bottom end of the slag discharge pipe 8 is fixed and penetrates the tank body 1, a valve 9 is fixedly arranged on the bottom side of the slag discharge pipe 8, a storage box 10 is arranged on the bottom end of the tank body 1, and the bottom end of the slag discharge pipe 8 is fixed and penetrates to the storage box 10;

[0026] A fixed disk 11 is fixed and penetrated at the center position of one side of the filter disk 3, a rotating shaft 12 is rotatably arranged at one end of the inner wall of the tank body 1, the rotating shaft 12 is fixed and penetrates the fixed disk 11, and the other end of the rotating shaft 12 rotates and penetrates the tank body 1. A servo motor 13 is fixedly arranged on one side of the tank body 1 through a fixed frame, and the output end of the servo motor 13 is fixedly connected to one end of the rotating shaft 12. A pressure sensor 14 is fixedly arranged on one side of the bottom end of the inner wall of the tank body 1, and the pressure sensor 14 is electrically connected to the servo motor 13. When working, the textile printing and dyeing wastewater contains a large amount of suspended matter, fiber, slurry and other impurities, which can easily clog the filter holes of the filter disk 3, and require frequent cleaning and replacement of the filter element, which increases the operating cost and maintenance workload. In order to improve the working efficiency of the equipment and reduce the use cost, the staff first connects the liquid inlet pipe 22 with the The wastewater pipe is connected, and the textile printing and dyeing wastewater enters the tank body 1. After being filtered by four groups of filter discs 3, it is discharged to the next treatment equipment through the drain pipe 23. As the use time of the filter disc 3 increases, the impurities accumulated on the filter disc 3 will block the filter disc 3, affecting the working efficiency. When the impurities block the filter disc 3, the wastewater in the tank body 1 cannot be filtered, resulting in an increase in the water level, triggering the pressure sensor 14. The pressure sensor 14 starts the servo motor 13. The servo motor 13 drives the rotating shaft 12 to rotate, so that the filter disc 3 rotates. At this time, the scraper 7 scrapes off the impurities at different positions of the filter disc 3, and the impurities fall into the slag discharge pipe 8 through the funnel 6. The valve 9 is opened to store the impurities in the storage box 10. The impurities accumulated on the filter disc 3 are scraped off through the cooperation of the servo motor 13 and the scraper 7, thereby improving the working efficiency of the textile printing and dyeing wastewater treatment device and reducing the equipment maintenance cost.

[0027] Furthermore, a nozzle 15 is provided on one side of the filter disc 3, and an array of high-pressure nozzles 16 is fixedly provided on one side of the nozzle 15. A water pump 18 is provided on one side of the bottom end of the tank body 1, and a water outlet pipe 17 is fixedly provided at the water outlet position of the water pump 18. One end of the nozzle 15 is fixed and penetrates through one side of the tank body 1, and one end of the nozzle 15 is fixedly connected to one side of the water outlet pipe 17. A water suction pipe 19 is fixedly provided at the water suction port position of the water pump 18. A liquid storage tank 20 is provided on one side of the water pump 18, and the other end of the water suction pipe 19 is fixedly connected to one side of the liquid storage tank 20. A liquid filling port 21 is fixedly provided on one side of the top end of the liquid storage tank 20. , support legs 24 are fixedly provided at the four corners of the bottom end of the tank body 1, and a transparent observation window 25 is fixedly provided on one side of the tank body 1. During operation, in order to further clean the filter disc 3, after the equipment is used, the staff starts the water pump 18, and the water pump 18 pumps the cleaning liquid in the liquid storage tank 20 into the nozzle 15 through the outlet pipe 17, and then sprays it out by the high-pressure nozzle 16. The staff can observe the internal equipment of the tank body 1 through the transparent observation window 25, and through the cooperation of the water pump 18, the nozzle 15 and the high-pressure nozzle 16, the cleaning liquid in the liquid storage tank 20 is used to high-pressure wash the filter disc 3, and the washing direction is opposite to the flow direction of the wastewater, so that the filter disc 3 is cleaned more thoroughly.

[0028] Working principle: Textile printing and dyeing wastewater contains a large amount of suspended matter, fiber, pulp and other impurities, which can easily clog the filter holes of the filter disc 3, requiring frequent cleaning and replacement of the filter element, increasing the operating cost and maintenance workload. In order to improve the working efficiency of the equipment and reduce the use cost, the staff first connects the liquid inlet pipe 22 to the wastewater pipe, and the textile printing and dyeing wastewater enters the tank body 1. After being filtered by four groups of filter discs 3, it is discharged to the next treatment equipment through the discharge pipe 23. As the use time of the filter disc 3 increases, the accumulation of impurities on the filter disc 3 will clog the filter disc 3, affecting the working efficiency. When the impurities clog the filter disc 3, the wastewater in the tank body 1 cannot be filtered, causing the water level to rise, triggering the pressure sensor 14. The pressure sensor 14 starts the servo motor 13, and the servo motor 13 drives the rotating shaft 12 to rotate, so that the filter disc 3 rotates. At this time, the scraper 7 will filter the filter disc 3, the impurities at different positions are scraped off, and the impurities fall into the slag discharge pipe 8 through the funnel 6. The valve 9 is opened to store the impurities in the storage box 10. The impurities accumulated on the filter disc 3 are scraped off by the cooperation of the servo motor 13 and the scraper 7, thereby improving the working efficiency of the textile printing and dyeing wastewater treatment device and reducing the equipment maintenance cost. In order to further clean the filter disc 3, after the use of the equipment is finished, the staff starts the water pump 18, and the water pump 18 pumps the cleaning liquid in the liquid storage tank 20 into the nozzle 15 through the outlet pipe 17, and then sprays it out by the high-pressure nozzle 16. The staff can observe the internal equipment of the tank body 1 through the transparent observation window 25. Through the cooperation of the water pump 18, the nozzle 15 and the high-pressure nozzle 16, the cleaning liquid in the liquid storage tank 20 is used to high-pressure wash the filter disc 3, and the washing direction is opposite to the flow direction of the wastewater, so that the filter disc 3 is cleaned more thoroughly.

[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A textile printing and dyeing wastewater treatment device, characterized in that: The invention comprises a tank body (1), a liquid inlet pipe (22) is fixedly arranged on one side of the tank body (1), a liquid discharge pipe (23) is fixedly arranged on the other side of the tank body (1), four groups of bearings (2) are fixedly arranged in an array on the inner wall of the tank body (1), a filter disc (3) is rotatably arranged on the inner wall of the bearing (2), four groups of fixing plates (4) are arranged in an array on one side of the inner wall of the tank body (1), a fixing rod (5) is fixedly arranged on one side of the fixing plate (4), and a drain is fixedly arranged on one side of the fixing rod (5). A hopper (6) is provided, a scraper (7) is fixedly provided on the top of the hopper (6) near the filter disc (3), the scraper (7) is inclined, a slag discharge pipe (8) is fixedly provided at the bottom end of the hopper (6), the bottom end of the slag discharge pipe (8) is fixedly provided and penetrates the tank body (1), a valve (9) is fixedly provided on the bottom side of the slag discharge pipe (8), a storage box (10) is provided at the bottom end of the tank body (1), and the bottom end of the slag discharge pipe (8) is fixedly provided and penetrates the inside of the storage box (10).

2. A textile printing and dyeing wastewater treatment device according to claim 1, characterized in that: A fixed disk (11) is fixed at the center position of one side of the filter disk (3) and penetrates through it; a rotating shaft (12) is rotatably arranged at one end of the inner wall of the tank body (1); the rotating shaft (12) is fixed and penetrates through the fixed disk (11); the other end of the rotating shaft (12) rotates and penetrates through the tank body (1); a servo motor (13) is fixedly arranged on one side of the tank body (1) via a fixing frame; the output end of the servo motor (13) is fixedly connected to one end of the rotating shaft (12).

3. A textile printing and dyeing wastewater treatment device according to claim 1, characterized in that: A pressure sensor (14) is fixedly arranged on one side of the bottom end of the inner wall of the tank body (1), and the pressure sensor (14) is electrically connected to the servo motor (13).

4. A textile printing and dyeing wastewater treatment device according to claim 1, characterized in that: A nozzle (15) is provided on one side of the filter disc (3), and an array of high-pressure nozzles (16) is fixedly provided on one side of the nozzle (15). A water pump (18) is provided on one side of the bottom end of the tank body (1), and a water outlet pipe (17) is fixedly provided at the water outlet position of the water pump (18). One end of the nozzle (15) is fixed and penetrates through one side of the tank body (1), and one end of the nozzle (15) is fixedly connected to one side of the water outlet pipe (17). A water suction pipe (19) is fixedly provided at the water suction port position of the water pump (18). A liquid storage tank (20) is provided on one side of the water pump (18), and the other end of the water suction pipe (19) is fixedly connected to one side of the liquid storage tank (20). A liquid filling port (21) is fixedly provided on one side of the top end of the liquid storage tank (20).

5. A textile printing and dyeing wastewater treatment device according to claim 1, characterized in that: Support legs (24) are fixedly arranged at the four corners of the bottom end of the tank body (1).

6. A textile printing and dyeing wastewater treatment device according to claim 1, characterized in that: A transparent observation window (25) is fixedly provided on one side of the tank body (1).