Anti-blocking concrete gravel separator

By setting leak holes at the bottom of the work box of the concrete sand and gravel separator, the leak holes and filter holes on the screening barrel are arranged in an interlaced manner, and the thrown sand is recovered by gravity, the problem of waste of sand as the stones roll out during the separation process is solved, and the effective recycling and separation of sand is achieved.

CN222587310UActive Publication Date: 2025-03-11NINGBO ZHONGXIN HAIMA BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421229938.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the separation process of existing concrete sand and gravel separators, sand may roll out with the stone, resulting in waste of sand.

Method used

A concrete sand and gravel separator that is anti-blocking is designed. By setting leak holes at the bottom of the work box and setting the leak holes with the filter holes on the screening barrel in an interlaced manner, the thrown sand is used to slide down to the leak holes and flow out, avoiding the sand being wasted due to centrifugal splashing.

Benefits of technology

It effectively avoids the problem of directly throwing out the sand due to centrifugal force during high-speed rotation, ensuring effective recycling and separation of the sand and reducing waste of sand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-clogging concrete gravel separator which comprises a working box, a mounting hole obliquely penetrating through the working box is formed in the working box, a screening barrel used for gravel separation is arranged in the mounting hole, and a rotation control assembly driving the screening barrel to rotate is arranged on the working box. A leak hole penetrating into the mounting hole is formed in the bottom of the working box, a cover plate capable of being opened and closed is arranged at the discharging end of the screening barrel, concrete is fed into the screening barrel, the two gears are driven by the rotary driver to rotate in a meshed mode, and therefore the screening barrel is driven to rotate, sand is filtered out through the screening barrel, and after the screening barrel stops rotating, the cover plate is pulled out. When the concrete sandstone separator is used, stones and a small part of sand roll down to the arc-shaped plate, the arc-shaped plate is driven by the vibration mechanism to vibrate up and down under the action of the spring, so that the sand conveniently falls down from the screening holes, and the problem that the sand is wasted due to the fact that the sand rolls down along with the stones in the separation process of the concrete sandstone separator is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete processing devices, in particular to an anti-clogging concrete sand and gravel separator. Background Art

[0002] Concrete sand and gravel separators are widely used in washing, grading, removing impurities, and washing fine-grained and coarse-grained materials in the highway, hydropower, construction and other industries. They are particularly suitable for sand and gravel used in construction and road construction. If concrete is not treated and discharged into the river at will, it will cause pollution and waste a lot of concrete materials. At the same time, if the remaining concrete materials after use are directly discarded, it will not only waste resources but also be detrimental to environmental protection. The existing patent number CN211802233U proposes a concrete sand and gravel separator, in which concrete sand and gravel are poured into a feed trough, and then the concrete sand and gravel flow from the inside of the feed trough into the inside of the separation net, the motor starts to rotate, driving the rotation, and then the separation net fixedly connected to the inner ring of the outer gear ring starts to rotate, and the rotating blades inside the separation net start to rotate, and then the concrete sand and gravel inside the separation net are separated by the separation net, and the smaller sand and gravel are drilled out from the through holes on the side of the separation net, and the larger sand and gravel roll out from the left end of the separation net due to gravity. The high-pressure nozzle can flush the gravel in the mesh of the separation net to prevent the separation net from being blocked, and then the smaller gravel rolls out from the left outlet of the gravel collecting net due to gravity, and the larger stones roll into the inside of the stone collecting trough, and then roll out from the side outlet of the stone collecting trough, but the device may cause part of the sand to roll out with the stones during the separation process, resulting in waste of sand. Utility Model Content

[0003] In view of the above problems, an anti-clogging concrete sand and gravel separator is provided to solve the problem of sand waste caused by sand rolling down with gravel during the separation process of the concrete sand and gravel separator.

[0004] In order to solve the existing technical problems, the utility model provides the following technical solutions to achieve the above-mentioned purpose:

[0005] A blockage-proof concrete sand and gravel separator comprises a working box, a mounting hole obliquely penetrating the working box is provided on the working box, a screening barrel for sand and gravel separation is provided in the mounting hole, a gap is formed between the outer wall of the screening barrel and the inner wall of the mounting hole, a rotating control component for driving the screening barrel to rotate around its own axis is provided on the working box, a leakage hole penetrating into the mounting hole is provided at the bottom of the working box for the sand in the gap to leave the working box under the action of gravity, and the leakage hole and the filter hole on the screening barrel are staggered, so that the sand thrown out during the separation process hits the inner wall of the mounting hole, slides down to the leakage hole and flows out under the action of gravity, and a cover plate that can be opened and closed is provided at the discharge end of the screening barrel.

[0006] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0007] Preferably, the rotation control assembly includes a mounting ring, a driven gear, a driving gear and a rotation driver, the mounting ring is coaxially fixed on the screening barrel, the mounting ring is rotatably set at one end of the mounting hole, the driven gear is coaxially fixed on the mounting ring and extends out of the mounting hole, a driving gear meshing with the driven gear is provided below the driven gear, and the rotation driver is installed on the working box and is transmission-connected to the driving gear.

[0008] Preferably, scrapers matching with the screening barrel are provided on both sides of the inner wall of the mounting hole.

[0009] Preferably, a cleaning assembly is provided on the working box, and the cleaning assembly includes a connecting pipe, a water injection plate, and a nozzle. The water injection plate is arranged on the top of the working box, and a connecting pipe communicating with the interior is provided on the top of the water injection plate, and a plurality of nozzles penetrating into the mounting holes are provided at the bottom of the water injection plate.

[0010] Preferably, a secondary screening component is provided at the discharge end of the screening barrel, and the secondary screening component includes a slide groove opened at the end of the working box near both sides and located in the direction of the discharge port of the screening barrel, a slider is provided in the slide groove, and two sliders are connected to an arc plate at one end away from the slide groove, a plurality of screening holes are provided on the arc plate, a slot is provided on the arc plate, a baffle is inserted in the slot, and a vibration mechanism for driving the arc plate to vibrate up and down is provided on the support legs installed at the bottom of the working box.

[0011] Preferably, a spring for returning the slide block to its original position is fixedly provided between the top of the inner wall of the slide groove and the slide block.

[0012] Preferably, the vibration mechanism includes a first cam and a second cam arranged below the arc plate, the end of the first cam is connected to the output end of the rotating motor, the end of the second cam is connected to the connecting rod, the first cam and the second cam are connected by a belt drive, and the rotating motor and the connecting rod are both installed on the support leg.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The utility model arranges the leakage holes and the filter holes on the screening barrel in a staggered manner, so that the sand thrown out during the separation process hits the inner wall of the installation hole, slides to the leakage holes by gravity and flows out. This arrangement can prevent the screening barrel from directly throwing out the sand and splashing it out due to the centrifugal force during the high-speed rotation.

[0015] 2. The utility model provides a rotary drive assembly to drive the screening barrel to rotate, start the drive motor, and thus drive the drive gear to rotate. Since the drive gear and the driven gear are meshed with each other, the driven gear is driven to rotate when the drive gear rotates, thereby causing the screening barrel to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of an anti-clogging concrete sand and gravel separator.

[0017] Figure 2 The present invention is a schematic diagram of the structure of a rotary drive component of an anti-clogging concrete sand and gravel separator.

[0018] Figure 3 The present invention is a schematic diagram of the structure of a cleaning component of an anti-clogging concrete sand and gravel separator.

[0019] Figure 4 The figure is a schematic diagram of the internal structure of a working box of an anti-clogging concrete sand and gravel separator.

[0020] Figure 5 The figure is a schematic diagram of the structure of a secondary screening component of an anti-clogging concrete sand and gravel separator.

[0021] Figure 6 The present invention is a schematic diagram of the structure of a vibration mechanism of an anti-clogging concrete sand and gravel separator.

[0022] Figure 7 It is a schematic diagram of the rear view structure of an anti-clogging concrete sand and gravel separator.

[0023] The numbers in the figure are: 100, working box; 101, cover plate; 102, mounting hole; 103, mounting ring; 104, screening barrel; 105, driven gear; 106, motor frame; 107, driving motor; 108, rotating shaft; 109, driving gear; 110, leakage hole; 200, scraper; 300, connecting pipe; 301, water injection plate; 302, nozzle; 400, slide groove; 401, spring; 402, slider; 403, arc plate; 404, screening hole; 405, slot; 406, baffle; 500, rotating motor; 501, first cam; 502, second cam; 503, connecting rod; 504, belt. DETAILED DESCRIPTION

[0024] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] See also Figure 1-Figure 7As shown, an anti-clogging concrete sand and gravel separator includes a working box 100, the working box 100 is provided with a mounting hole 102 which obliquely penetrates the working box 100, the mounting hole 102 is provided with a screening barrel 104 for sand and gravel separation, a gap is formed between the outer wall of the screening barrel 104 and the inner wall of the mounting hole 102, the working box 100 is provided with a rotating control component which drives the screening barrel 104 to rotate around its own axis, the bottom of the working box 100 is provided with a leakage hole 110 which penetrates into the mounting hole 102 for the sand in the gap to leave the working box 100 under the action of gravity, and the leakage hole 110 and the filter hole on the screening barrel 104 are staggered, so that the sand thrown out during the separation process hits the inner wall of the mounting hole 102, and slides down to the leakage hole 110 and flows out under the action of gravity, and the discharging end of the screening barrel 104 is provided with a cover plate 101 which can be opened and closed; by opening a mounting hole 102 on the working box 100, it is convenient to install the screening barrel 104. The separation barrel 104 can be assisted by the feeding component, or it can be directly fed manually. The rotation of the screening barrel 104 is controlled by the rotating control component to separate the sand and gravel. During the separation process, the leakage holes 110 and the filter holes on the screening barrel 104 are staggered, so that the sand thrown out during the separation process hits the inner wall of the mounting hole 102, and slides to the leakage holes 110 by gravity and flows out. The staff can collect it through the recovery box. This arrangement can prevent the screening barrel 104 from directly throwing out the sand and splashing out due to the centrifugal force during the high-speed rotation, which is not conducive to subsequent cleaning. In addition, the cover plate 101 can be set to prevent the sand and gravel from being thrown out due to excessive speed during the separation process. The cover plate 101 can be opened. A slot is opened on the working box 100, and a handle is set on the cover plate 101. The cover plate 101 can be pulled out from the working box 100 by pulling the handle, so that the gravel rolls off the discharge end of the screening barrel 104.

[0026] See also Figure 2 As shown, the rotation control assembly includes a mounting ring 103, a driven gear 105, a driving gear 109 and a rotation driver. The mounting ring 103 is coaxially fixedly sleeved on the screening barrel 104, and the mounting ring 103 is rotatably set at one end of the mounting hole 102. The driven gear 105 is coaxially fixed on the mounting ring 103 and extends out of the mounting hole 102. A driving gear 109 meshing with the driven gear 105 is provided below the driven gear 105. The rotation driver is installed on the working box 100 and is transmission-connected with the driving gear 109; the rotation driver here can be a driving motor 107. The motor frame 106 is provided to facilitate the installation of the driving motor 107. The driving motor 107 is started, and the driving motor 107 drives the rotating shaft 108 to rotate, thereby driving the driving gear 109 to rotate. Since the driving gear 109 and the driven gear 105 are meshed with each other, when the driving gear 109 rotates, it drives the driven gear 105 to rotate, thereby driving the screening barrel 104 to rotate.

[0027] See also Figure 4 As shown, scrapers 200 cooperating with the screening barrel 104 are provided on both sides of the inner wall of the mounting hole 102; when the screening barrel 104 rotates, friction contact with the scraper 200 will occur, and the screening barrel 104 may be clogged with stones during the separation process, by setting the scraper 200 and cooperating with it.

[0028] See also Figure 3 and Figure 4 As shown, the working box 100 is provided with a cleaning assembly, and the cleaning assembly includes a connecting pipe 300, a water injection plate 301, and a nozzle 302. The water injection plate 301 is arranged on the top of the working box 100, and the top of the water injection plate 301 is provided with a connecting pipe 300 connected to the inside, and the bottom of the water injection plate 301 is provided with a plurality of nozzles 302 that penetrate into the mounting hole 102; by connecting the water pipe with the connecting pipe 300, water is injected into the water injection plate 301, flows into the nozzle 302 through the water injection plate 301 and is sprayed out to clean the screening barrel 104.

[0029] See also Figure 5 As shown, the discharge end of the screening barrel 104 is provided with a secondary screening component, and the secondary screening component includes a chute 400 opened at the end of the working box 100 near the two sides and located in the discharge port direction of the screening barrel 104, a slider 402 is provided in the chute 400, and the two sliders 402 are connected to an arc plate 403 at one end away from the chute 400, and a plurality of screening holes 404 are opened on the arc plate 403, and a slot 405 is opened on the arc plate 403, and a baffle 406 is inserted in the slot 405. The legs installed at the bottom of the working box 100 are provided with a vibration mechanism that drives the arc plate 403 to vibrate up and down; due to the inclined design of the working box 100, when When the sand and gravel roll in the screening barrel 104, most of the sand will be filtered out through the through holes on the screening barrel 104, and the gravel and a small part of the sand will roll onto the curved plate 403. A groove consistent with the arc shape of the mounting hole 102 is provided in the middle part of the curved plate 403 to facilitate the gravel to roll out. Screening holes 404 are provided on the curved plate 403. When part of the sand rolls out with the gravel and falls on the curved plate 403, the curved plate 403 is driven to vibrate through the vibration mechanism, so that the sand is filtered out from the screening holes 404. After the separation is completed, the baffle 406 is pulled out to make the gravel roll off the curved plate 403, and the staff can collect it through storage boxes, storage boxes and other items.

[0030] See also Figure 5 As shown, a spring 401 for returning the slider 402 to its original position is fixedly provided between the top of the inner wall of the slide groove 400 and the slider 402; by providing the spring 401, the slider 402 that moves upward under the action of the vibration mechanism is returned to its original position under the action of the spring 401, so as to facilitate the next striking of the arc plate 403 by the vibration mechanism.

[0031] See also Figure 5 and Figure 6 As shown, the vibration mechanism includes a first cam 501 and a second cam 502 arranged below the arc plate 403, the end of the first cam 501 is connected to the output end of the rotating motor 500, and the end of the second cam 502 is connected to the connecting rod 503, the first cam 501 and the second cam 502 are connected by a belt 504, and the rotating motor 500 and the connecting rod 503 are both installed on the support legs; the rotating motor 500 is started, and the first cam 501 is driven to rotate by the rotating motor 500, and the belt 504 is driven to rotate at the same time, and the belt 504 drives the connecting rod 503 to rotate, thereby driving the second cam 502 to rotate, and the first cam 501 and the second cam 502 are rotated, so that the arc plate 403 is hit, so that it vibrates up and down under the action of the spring 401.

[0032] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. An anti-clogging concrete sand and gravel separator, comprising a working box (100), the working box (100) is provided with a mounting hole (102) which obliquely penetrates the working box (100), a screening barrel (104) for sand and gravel separation is arranged in the mounting hole (102), a gap is formed between the outer wall of the screening barrel (104) and the inner wall of the mounting hole (102), the working box (100) is provided with a rotation control component which drives the screening barrel (104) to rotate around its own axis, characterized in that: The bottom of the working box (100) is provided with a leakage hole (110) penetrating into the interior of the mounting hole (102) for allowing the sand in the gap to leave the working box (100) under the action of gravity, and the leakage hole (110) and the filter holes on the screening barrel (104) are arranged in a staggered manner, so that the sand thrown out during the separation process hits the inner wall of the mounting hole (102) and slides down to the leakage hole (110) under the action of gravity and flows out, and the discharge end of the screening barrel (104) is provided with an openable and closable cover plate (101).

2. The anti-clogging concrete sand and gravel separator according to claim 1, characterized in that: The rotation control assembly comprises a mounting ring (103), a driven gear (105), a driving gear (109) and a rotation driver. The mounting ring (103) is coaxially fixedly sleeved on the screening barrel (104). The mounting ring (103) is rotatably arranged at one end of the mounting hole (102). The driven gear (105) is coaxially fixed on the mounting ring (103) and extends out of the mounting hole (102). A driving gear (109) meshing with the driven gear (105) is arranged below the driven gear (105). The rotation driver is mounted on the working box (100) and is transmission-connected to the driving gear (109).

3. The anti-clogging concrete sand and gravel separator according to claim 1, characterized in that: Scrapers (200) matching with the screening barrel (104) are provided on both sides of the inner wall of the mounting hole (102).

4. The anti-clogging concrete sand and gravel separator according to claim 1, characterized in that: The working box (100) is provided with a cleaning assembly, which comprises a connecting pipe (300), a water injection plate (301), and a nozzle (302). The water injection plate (301) is arranged on the top of the working box (100), and the top of the water injection plate (301) is provided with a connecting pipe (300) communicating with the inside, and the bottom of the water injection plate (301) is provided with a plurality of nozzles (302) penetrating into the mounting hole (102).

5. The anti-clogging concrete sand and gravel separator according to claim 1, characterized in that: The discharge end of the screening barrel (104) is provided with a secondary screening component, the secondary screening component comprises a slide groove (400) provided at the end of the working box (100) near both sides and located in the discharge direction of the screening barrel (104), a slider (402) is provided in the slide groove (400), and the ends of the two sliders (402) away from the slide groove (400) are connected to an arc plate (403), a plurality of screening holes (404) are provided on the arc plate (403), a slot (405) is provided on the arc plate (403), a baffle (406) is inserted in the slot (405), and a vibration mechanism for driving the arc plate (403) to vibrate up and down is provided on the support legs installed at the bottom of the working box (100).

6. The anti-clogging concrete sand and gravel separator according to claim 5, characterized in that: A spring (401) for returning the slider (402) is fixedly provided between the top of the inner wall of the slide groove (400) and the slider (402).

7. The anti-clogging concrete sand and gravel separator according to claim 5, characterized in that: The vibration mechanism comprises a first cam (501) and a second cam (502) arranged below the arc plate (403); the end of the first cam (501) is connected to the output end of the rotating motor (500); the end of the second cam (502) is connected to the connecting rod (503); the first cam (501) and the second cam (502) are connected via a belt (504); and the rotating motor (500) and the connecting rod (503) are both mounted on the supporting legs.

Citation Information

Patent Citations

  • Concrete sandstone separator

    CN211802233U