Raw material pre-cooling structure for aluminum profile low-temperature extrusion machining

By designing an aluminum profile pre-cooling structure including a pre-cooling box body, a conveyor belt, a rotating roller and a vacuum cleaner, the problems of low pre-cooling efficiency and dust in the prior art are solved, and more efficient pre-cooling and higher quality processing are achieved.

CN222587680UActive Publication Date: 2025-03-11CHANGZHOU CHANGYING MASCH CO LTD
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Patent Information

Application Number
CN202421125026.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing aluminum profile pre-cooling mechanism is inefficient. The aluminum profile is prone to surface damage or deformation during the pre-cooling process, and the dust is difficult to clean, affecting the quality of low-temperature extrusion processing.

Method used

A raw material pre-cooling structure for low-temperature extrusion processing of aluminum profiles is designed, including a pre-cooling box body, a conveyor belt, a rotating roller, a vacuum cleaner device, etc. The pre-cooling efficiency of aluminum is improved by the combination of conveyor belt and a rotating roller, and dust on the surface of the aluminum is cleaned through the vacuum cleaner device.

Benefits of technology

The efficiency of pre-cooling of aluminum is improved, the surface damage or deformation of aluminum is prevented during the pre-cooling process, and the processing quality of aluminum is improved by cleaning dust.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum profile pre-cooling, in particular to a raw material pre-cooling structure for aluminum profile low-temperature extrusion processing, which comprises a pre-cooling box body, a horizontally arranged conveyor belt is arranged below the pre-cooling box body, and a rotating roller tightly attached to the inner side of the conveyor belt is arranged on the inner side of the conveyor belt. Bearings fixedly connected with the outer side of the rotating roller are symmetrically arranged at the two ends of the rotating roller, supporting legs which are vertically arranged and fixedly connected to the outer sides of the bearings are symmetrically arranged below the conveying belt, a horizontally-arranged fixing plate is fixedly connected to the outer side of the supporting leg located in the middle, and a threaded groove is formed in the outer side of the conveying belt. According to the aluminum material pre-cooling device, through the arrangement of the conveying belt, the rotating rollers, the bearings, the supporting legs, the fixing plates, the threaded grooves, the baffles, the round holes and the bolts, the aluminum material pre-cooling efficiency is higher, and aluminum materials can be prevented from being stacked together to cause surface collision damage.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile precooling, in particular to a raw material precooling structure for low-temperature extrusion processing of aluminum profiles. Background Art

[0002] Precooling refers to the process of rapidly cooling an item from an initial temperature of thirty degrees to the required terminal temperature of zero degrees, that is, the cooling before refrigerated transportation and high-temperature refrigeration, as well as the rapid cooling process before rapid freezing are collectively referred to as precooling. Low-temperature extrusion of aluminum profiles is a metal processing technology in which aluminum is shaped through a mold at a lower temperature. The raw material precooling mechanism for low-temperature extrusion of aluminum profiles is a device used to pre-cool aluminum profile raw materials. Its purpose is to reduce the temperature of the aluminum profile raw materials to a low temperature state close to or reaching the extrusion required, thereby reducing the subsequent cooling time and improving the efficiency of the entire production process.

[0003] The existing precooling mechanism usually puts the aluminum material directly into the precooling box when in use, and takes it out after the precooling is completed. This method has low precooling efficiency for the aluminum material, and the aluminum materials piled together will collide with each other, thereby causing damage or deformation on the surface of the aluminum material, affecting the quality of the aluminum material. Before the aluminum material enters the precooling box, the dust on the surface of the aluminum material is not cleaned. After precooling, the dust will be firmly adsorbed on the surface of the aluminum material, affecting the next low-temperature extrusion of the aluminum material. Therefore, in view of the above problems, a raw material precooling structure for low-temperature extrusion processing of aluminum profiles is proposed. Summary of the invention

[0004] The utility model aims to provide a raw material precooling structure for low-temperature extrusion processing of aluminum profiles to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A raw material precooling structure for low-temperature extrusion processing of aluminum profiles comprises a precooling box body, a horizontally arranged conveyor belt is provided below the precooling box body, a roller tightly fitted with the inner side of the conveyor belt is provided on the inner side of the conveyor belt, bearings fixedly connected to the outer sides of the rollers are symmetrically provided at both ends of the rollers, vertically arranged legs fixedly connected to the outer sides of the bearings are symmetrically provided below the conveyor belt, a horizontally arranged fixing plate is fixedly connected to the outer sides of the legs located in the middle, a threaded groove is provided on the outer side of the conveyor belt, a baffle tightly fitted with the outer side of the conveyor belt is provided on one side of the threaded groove, a circular hole penetrating the baffle is provided on the top of the baffle, a bolt is provided on the inner side of the circular hole, and dust suction devices are symmetrically provided on both sides of the precooling box body.

[0007] Preferably, the dust suction device includes fixed rods symmetrically arranged on both sides of the precooling box body and fixedly connected to the two sides of the precooling box body, one end of the fixed rod away from the precooling box body is fixedly connected to a filter frame, and the side of the filter frame away from the fixed rod is fixedly connected to an exhaust fan passing through the filter frame, and an activated carbon filter is provided on one side of the exhaust fan.

[0008] Preferably, the activated carbon filter is located inside the filter frame and fixedly connected to the inside of the filter frame, and there are multiple exhaust fans, which are distributed in an array on a side of the filter frame away from the fixed rod.

[0009] Preferably, there are multiple rollers, which are evenly distributed on the inner side of the conveyor belt, and the bottom end of the pre-cooling box body is fixedly connected to the top end of the fixed plate.

[0010] Preferably, there are multiple thread grooves, which are distributed in an array on the outside of the conveyor belt, the bolts on the inside of the circular holes are spirally connected to the inside of a part of the thread grooves, and there are multiple circular holes, which are evenly distributed on the top of the baffle.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. In the utility model, the efficiency of aluminum precooling is higher through the provided conveyor belt, roller, bearing, leg, fixed plate, thread groove, baffle, round hole and bolt, and the surface collision damage caused by aluminum accumulation can be prevented. The equipment is powered on before use. When the aluminum needs to be precooled, the spacing between the baffles is first selected according to the size of the aluminum. After the selection is completed, the baffle is installed, the round hole on the baffle is aligned with the thread groove on the outside of the conveyor belt, the bolt is inserted into the inside of the round hole and screwed into the inside of the thread groove, and the installation of the baffle is completed. Next, the roller above the leg is connected to a rotating motor, and the rotating motor and the precooling box body are started. At this time, the roller inside the bearing rotates, and the conveyor belt rotates accordingly. The aluminum is placed between the baffles, and the aluminum passes under the precooling box body for precooling. After precooling, the aluminum is taken out and the next processing can be started;

[0013] 2. In the utility model, the dust collecting device, the fixed rod, the filter frame, the exhaust fan and the activated carbon filter are arranged, so that the aluminum material that is about to enter the precooling box body can be pretreated and the dust on the surface of the aluminum material can be adsorbed. When the aluminum material needs to be pretreated, the exhaust fan is started, and the exhaust fan drives the air above the conveyor belt to enter the filter frame at one end of the fixed rod. At this time, the dust on the surface of the aluminum material follows the air into the filter frame. Due to the porous structure of the activated carbon filter, the dust can be adsorbed on the inner side of the activated carbon filter, thereby completing the pretreatment of the aluminum material. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the disassembled structure of the dust collecting device of the utility model;

[0016] Figure 3 This is a schematic diagram of the baffle structure of the utility model.

[0017] In the figure: 1. pre-cooling box body; 2. conveyor belt; 3. roller; 4. bearing; 5. support leg; 6. fixing plate; 7. threaded groove; 8. baffle; 9. round hole; 10. bolt; 11. dust suction device; 1101. fixing rod; 1102. filter frame; 1103. exhaust fan; 1104. activated carbon filter. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0020] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0021] See also Figure 1-3 , the utility model provides a technical solution:

[0022] A raw material precooling structure for low-temperature extrusion processing of aluminum profiles comprises a precooling box body 1, a horizontally arranged conveyor belt 2 is provided below the precooling box body 1, a roller 3 which is tightly fitted with the inner side of the conveyor belt 2 is provided on the inner side of the conveyor belt 2, bearings 4 which are fixedly connected to the outer side of the roller 3 are symmetrically provided at both ends of the roller 3, vertically arranged legs 5 which are fixedly connected to the outer side of the bearing 4 are symmetrically provided below the conveyor belt 2, a horizontally arranged fixing plate 6 is fixedly connected to the outer side of the middle leg 5, a threaded groove 7 is provided on the outer side of the conveyor belt 2, a baffle 8 which is tightly fitted with the outer side of the conveyor belt 2 is provided on one side of the threaded groove 7, a circular hole 9 which passes through the baffle 8 is provided on the top of the baffle 8, a bolt 10 is provided on the inner side of the circular hole 9, and dust collecting devices 11 are symmetrically provided on both sides of the precooling box body 1.

[0023] The dust collecting device 11 includes fixed rods 1101 symmetrically arranged on both sides of the precooling box body 1 and fixedly connected to both sides of the precooling box body 1, one end of the fixed rod 1101 away from the precooling box body 1 is fixedly connected to a filter frame 1102, and one side of the filter frame 1102 away from the fixed rod 1101 is fixedly connected to an exhaust fan 1103 that penetrates the filter frame 1102, and one side of the exhaust fan 1103 is provided with an activated carbon filter 1104. The dust collecting device 11 is arranged to pre-treat the aluminum material that is about to enter the precooling box body 1, and the activated carbon filter 1104 is located on the inner side of the filter frame 1102 and fixedly connected to the inner side of the filter frame 1102. The exhaust fan 11 There are multiple 03, the exhaust fan 1103 is distributed in an array on the side of the filter frame 1102 away from the fixed rod 1101, the activated carbon filter 1104 can adsorb dust, there are multiple rollers 3, and the rollers 3 are evenly distributed on the inner side of the conveyor belt 2, the bottom end of the precooling box body 1 is fixedly connected to the top of the fixed plate 6, and the cooperation between the conveyor belt 2 and the precooling box body 1 can improve the precooling efficiency of aluminum, there are multiple thread grooves 7, and the thread grooves 7 are distributed in an array on the outside of the conveyor belt 2, the bolts 10 on the inner side of the circular hole 9 are spirally connected to the inner side of a part of the thread groove 7, there are multiple circular holes 9, and the circular holes 9 are evenly distributed on the top of the baffle 8.

[0024] Workflow: Power on the equipment before use. When the aluminum needs to be precooled, first select the spacing between the baffles 8 according to the size of the aluminum. After the selection is completed, install the baffle 8, align the round hole 9 on the baffle 8 with the thread groove 7 on the outside of the conveyor belt 2, insert the bolt 10 into the inside of the round hole 9 and screw it into the inside of the thread groove 7 to complete the installation of the baffle 8. Next, connect the rotating motor to the roller 3 above the leg 5, and start the rotating motor and the precooling box body 1 at the top of the fixed plate 6. At this time, the roller 3 inside the bearing 4 rotates, and the conveyor belt 2 rotates accordingly. Place the aluminum between the baffle 8 and Between the baffles 8, the exhaust fan 1103 is started, and the exhaust fan 1103 drives the air above the conveyor belt 2 to enter the filter frame 1102 at one end of the fixed rod 1101. At this time, the dust on the surface of the aluminum material follows the air into the filter frame 1102. Due to the porous structure of the activated carbon filter 1104, the dust can be adsorbed on the inner side of the activated carbon filter. The setting of the dust suction device 11 can pre-treat the aluminum material that is about to enter the pre-cooling box body 1 and adsorb the dust on the surface of the aluminum material. The aluminum material can be pre-cooled after passing under the pre-cooling box body 1. After pre-cooling, the aluminum material can be taken out to start the next step of processing.

[0025] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material precooling structure for low-temperature extrusion processing of aluminum profiles, comprising a precooling box body (1), characterized in that: A horizontally arranged conveyor belt (2) is provided below the precooling box body (1); a roller (3) which is tightly fitted with the inner side of the conveyor belt (2) is provided inside the conveyor belt (2); bearings (4) which are fixedly connected to the outer side of the roller (3) are symmetrically provided at both ends of the roller (3); vertically arranged legs (5) which are fixedly connected to the outer side of the bearings (4) are symmetrically provided below the conveyor belt (2); a horizontally arranged fixing plate (6) is fixedly connected to the outer side of the middle leg (5); a threaded groove (7) is provided outside the conveyor belt (2); a baffle (8) which is tightly fitted with the outer side of the conveyor belt (2) is provided on one side of the threaded groove (7); a circular hole (9) which passes through the baffle (8) is provided at the top end of the baffle (8); a bolt (10) is provided inside the circular hole (9); and dust collecting devices (11) are symmetrically provided on both sides of the precooling box body (1).

2. The raw material precooling structure for low-temperature extrusion processing of aluminum profiles according to claim 1 is characterized in that: The dust collecting device (11) comprises fixed rods (1101) symmetrically arranged on both sides of the precooling box body (1) and fixedly connected to both sides of the precooling box body (1); one end of the fixed rod (1101) away from the precooling box body (1) is fixedly connected to a filter frame (1102); one side of the filter frame (1102) away from the fixed rod (1101) is fixedly connected to an exhaust fan (1103) penetrating the filter frame (1102); and one side of the exhaust fan (1103) is provided with an activated carbon filter (1104).

3. The raw material precooling structure for low temperature extrusion processing of aluminum profiles according to claim 2 is characterized in that: The activated carbon filter (1104) is located on the inner side of the filter frame (1102) and is fixedly connected to the inner side of the filter frame (1102); there are a plurality of exhaust fans (1103), and the exhaust fans (1103) are distributed in an array on a side of the filter frame (1102) away from the fixed rod (1101).

4. The raw material precooling structure for low-temperature extrusion processing of aluminum profiles according to claim 1 is characterized in that: There are a plurality of rotating rollers (3), and the rotating rollers (3) are evenly distributed on the inner side of the conveyor belt (2). The bottom end of the precooling box body (1) is fixedly connected to the top end of the fixed plate (6).

5. The raw material precooling structure for low-temperature extrusion processing of aluminum profiles according to claim 1 is characterized in that: The number of the thread grooves (7) is multiple, and the thread grooves (7) are distributed in an array on the outside of the conveyor belt (2). The bolts (10) inside the circular holes (9) are spirally connected to the inside of a portion of the thread grooves (7). The number of the circular holes (9) is multiple, and the circular holes (9) are evenly distributed on the top of the baffle (8).