Material turnover device for forge piece machining

By designing a material flip device for forging processing with automatic clamping and height adjustment, the problems of high cost and low efficiency in the prior art are solved, and a more efficient and stable forging turning and processing process is achieved.

CN222588015UActive Publication Date: 2025-03-11QINGDAO DONGFANG HONGKUN BIOTECHNOLOGY CO LTD

Patent Information

Application Number
CN202421190366.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Existing forging processing equipment requires multiple sets of motors when flipping forgings, which increases production and maintenance costs. At the same time, manually adjusting the fixture spacing and material clamping requires a lot of time, reducing processing efficiency.

Method used

A material flip device for forging processing is designed, using automatic clamping components and height adjustment components, the height adjustment of the workbench is realized through cylinders and telescopic rods, the spacing of the clamping is adjusted by servo motors and threaded rods, and the automatic adjustment of clamping height and fixed plate length is realized through electric push rods and chute structures.

Benefits of technology

Automatic clamping and height adjustment are realized, flipping efficiency and processing stability are improved, production and maintenance costs are reduced, operational processes are simplified, and overall processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forge piece machining, and discloses a material turnover device for forge piece machining, which comprises a base, and a support plate is fixedly mounted on the top side of the base. When materials to be machined need to be turned over, a servo motor is started to drive a second bevel gear and a first bevel gear to rotate, at the moment, a threaded rod is driven to rotate under the action of the first bevel gear, and therefore power can be provided when the distance between the clamp and the materials is adjusted; then a connecting base is driven to move under the action of threads, and a corresponding connecting plate, a fixing plate and a clamping assembly are driven to move relatively, so that a clamping base in the clamping assembly is attached to and clamps the materials, and then a second electric push rod is started to drive a second sliding block to move on the inner side of a second sliding groove in the clamping process; and therefore, the length of the fixing plate can be adjusted as required, and the position of the clamping seat can be adjusted conveniently according to the position of the material.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a material turning device for forging processing. Background Art

[0002] Forgings refer to workpieces or blanks obtained by forging and deforming metal blanks. Forgings can be divided into cold forging, warm forging and hot forging according to the temperature of the blank during processing. Cold forging is generally processed at room temperature, while hot forging is processed at a temperature higher than the recrystallization temperature of the metal blank. When forging is processed, one side of the forging is usually processed.

[0003] According to the search, the Chinese patent document, announcement number: CN217727025U, discloses a forging turning device for forging processing. By setting a hydraulic cylinder and a piston rod, the hydraulic cylinder can control the piston rod to move up and down, thereby driving the processing platform to move up and down, which can achieve the purpose of expanding the forging turning space. Combined with the setting of the spring, it can play a role in buffering and shock absorbing the forging during forging processing, thereby improving the stability of the forging during processing and achieving better processing effects. By setting the mounting frame, the first motor, the spiral rod and the movable rod, the first motor can control the piston rod to move up and down, thereby driving the processing platform to move up and down, thereby achieving the purpose of expanding the forging turning space. The screw rod is controlled to rotate, and the screw rod then drives the movable rod to move up and down. With the setting of the clamp and the limit device, the clamp can move up and down under the drive of the movable rod, and the forging is clamped and fixed by the limit device, thereby achieving the purpose of driving the forging to move up and down. Then, through the setting of the second motor, the first support rod and the second support rod, the second motor can drive the first support rod and the second support rod to rotate, thereby driving the clamp to move, thereby achieving the flipping of the forging, enhancing the stability of the forging during the flipping process, and greatly improving the efficiency of flipping the forging. However, multiple sets of motors are used during use, which increases the overall production cost, and the maintenance cost is also high. In addition, during use, it is necessary to manually adjust the distance between the two sets of clamps and the fixation between the clamps and the material, resulting in a lot of time spent on flipping, resulting in reduced processing efficiency. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the utility model provides a material turning device for forging processing, which has an automatic clamping effect, improves the turning efficiency, and has a height adjustment effect, which is conducive to freely adjusting the height according to needs. The overall structure is stable and the production cost is low, which solves the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material turning device for forging processing, comprising a base, a support plate is fixedly installed on the top side of the base, a rotating disk is connected to the front side of the support plate through a rotating shaft, a height adjustment component is arranged on the front side of the rotating disk, a fixed column is movably installed on the front side of the rotating disk, a spacing adjustment component is arranged on the bottom side of the fixed column, a connecting plate is movably installed on the bottom side of the fixed column, fixed plates are respectively arranged on opposite sides of the connecting plate, a clamping component is arranged on the front end of the fixed plate, a rotating motor is arranged on the rear side of the support plate, and a rotating disk is fixedly installed on the driving end of the rotating motor.

[0008] Preferably, the base comprises a workbench, a bottom plate and rollers, the bottom side of the bottom plate is provided with rollers, the workbench and the bottom plate are in a U-shaped structure, and a cylinder and a telescopic rod are respectively provided between the workbench and the bottom plate.

[0009] Through the above technical solution, when in use, the base is pushed to fit with the processing equipment, and then the height of the workbench is adjusted by starting the cylinder, so that the workbench is flush with the processing equipment, easy to adjust, and easy to move freely, and the three sets of telescopic rods are helpful to improve the stability during the adjustment process.

[0010] Preferably, the height adjustment group includes a No. 1 slide groove and a No. 1 electric push rod, a No. 1 slide groove is opened on the front side of the rotating disk, a No. 1 slider is arranged on the inner side of the No. 1 slide groove, and a No. 1 electric push rod is fixedly installed between the No. 1 slide groove and the No. 1 slider, and the No. 1 slider is fixedly installed on the rear side of the fixed column.

[0011] Through the above technical solution, during the flipping process, the No. 1 electric push rod is started to drive the No. 1 slide block to move inside the No. 1 slide slot, so that the clamping height of the material can be adjusted according to needs, which is convenient and quick to use.

[0012] Preferably, the spacing adjustment assembly includes a No. 1 bevel gear, a No. 2 bevel gear, a connecting shaft and a threaded rod, the two ends of the connecting shaft are respectively fixedly installed with threaded rods, the outer side of the connecting shaft is fixedly installed with the No. 1 bevel gear, the outer side of the No. 1 bevel gear is meshingly connected with the No. 2 bevel gear, and the top side of the No. 2 bevel gear is fixedly installed with the driving end of the servo motor.

[0013] Through the above technical solution, when the processed material needs to be flipped, the servo motor is started to drive the second bevel gear and the first bevel gear to rotate. At this time, the threaded rod is driven to rotate under the action of the first bevel gear, which is beneficial to provide power when adjusting the distance between the clamp and the material.

[0014] Preferably, a connecting seat is fixedly installed on the top side of the connecting plate, a threaded hole is opened on the left side of the connecting seat, and a threaded rod is threadedly connected to the inner side of the threaded hole. There are always two groups of connecting plates, and No. 2 slide grooves are respectively opened on opposite sides of the connecting plates.

[0015] Through the above technical solution, during the clamping process, the connecting seat is driven to move under the action of the thread, and the corresponding connecting plate, fixed plate and clamping assembly are driven to move relative to each other, so that the clamping seat in the clamping assembly is clamped against the material.

[0016] Preferably, a No. 2 slider is fixedly installed at one end of the fixed plate close to the connecting plate, the No. 2 slider is arranged on the inner side of the No. 2 slide groove, and a No. 2 electric push rod is fixedly installed between the No. 2 slider and the No. 2 slide groove.

[0017] Through the above technical solution, during the clamping process, the No. 2 electric push rod is started to drive the No. 2 slider to move inside the No. 2 slide groove, which is conducive to adjusting the length of the fixed plate according to needs, and then facilitating the adjustment of the position of the clamping seat according to the position of the material.

[0018] Preferably, the clamping assembly comprises a connecting column, a clamping seat and a limiting groove, the connecting column is fixedly installed between the clamping seat and the fixing plate, and the limiting groove is provided on a side of the clamping seat away from the connecting column.

[0019] Through the above technical solution, when the material is clamped and fixed, since the limiting grooves are respectively provided on the opposite sides of the clamping seat, it is beneficial to clamp the material according to the shape of the material. At the same time, an extension plate is provided on the opposite side of the clamping seat, which facilitates the contact clamping of materials with uneven shapes and is beneficial to the clamping and fixing of materials of different specifications.

[0020] Compared with the prior art, the utility model provides a material turning device for forging processing, which has the following beneficial effects:

[0021] 1. The utility model pushes the base to fit with the processing equipment, and then starts the cylinder to push the workbench to adjust the height, so that the workbench is flush with the processing equipment, which is convenient for adjustment and free movement. The three sets of telescopic rods are conducive to improving the stability during the adjustment process.

[0022] 2. When the processed material needs to be turned over, the utility model starts the servo motor to drive the second bevel gear and the first bevel gear to rotate. At this time, the threaded rod is driven to rotate under the action of the first bevel gear, which is conducive to providing power when adjusting the distance between the clamp and the material. Then, the connecting seat is driven to move under the action of the thread, and the corresponding connecting plate, fixed plate and clamping assembly are driven to move relatively, so that the clamping seat in the clamping assembly is clamped with the material. Then, in the process of clamping, the second electric push rod is started to drive the second slider to move inside the second slide slot, which is conducive to adjusting the length of the fixed plate according to the needs, and then it is convenient to adjust the position of the clamping seat according to the position of the material;

[0023] 3. The utility model has limiting grooves on opposite sides of the clamping seat, which is conducive to clamping according to the shape of the material. At the same time, extension plates are provided on the opposite sides of the clamping seat, which is convenient for contact clamping of materials with uneven shapes and is conducive to clamping and fixing materials of different specifications. Subsequently, the driving motor is started to drive the rotating disk to rotate, thereby driving the material to flip. In the flipping process, the No. 1 electric push rod is started to drive the No. 1 slider to move inside the No. 1 slide slot, so that the clamping height of the material can be adjusted according to needs. It is convenient and quick to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0026] Figure 3 It is a three-dimensional structural schematic diagram of the base of the utility model;

[0027] Figure 4 It is a three-dimensional structural schematic diagram of the clamping assembly and the fixing plate of the utility model;

[0028] Figure 5 It is a schematic diagram of the cross-sectional structure of the fixed column of the utility model when viewed from above.

[0029] Among them: 1. base; 2. support plate; 3. rotating disk; 4. height adjustment component; 5. fixed column; 6. spacing adjustment component; 7. connecting plate; 8. fixed plate; 9. clamping component; 10. rotating motor; 101. workbench; 102. bottom plate; 103. roller; 401. No. 1 slide; 402. No. 1 electric push rod; 601. No. 1 bevel gear; 602. No. 2 bevel gear; 603. connecting shaft; 604. threaded rod; 701. connecting seat; 702. threaded hole; 703. No. 2 slide; 801. No. 2 slider; 802. No. 2 electric push rod; 901. connecting column; 902. clamping seat; 903. limit groove. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Embodiment 1:

[0032] like Figure 1-5 As shown, the utility model provides a material turning device for forging processing, comprising a base 1, a support plate 2 is fixedly installed on the top side of the base 1, a rotating disk 3 is connected to the front side of the support plate 2 through a rotating shaft, a height adjustment component 4 is arranged on the front side of the rotating disk 3, a fixed column 5 is movably installed on the front side of the rotating disk 3, a spacing adjustment component 6 is arranged on the bottom side of the fixed column 5, a connecting plate 7 is movably installed on the bottom side of the fixed column 5, fixed plates 8 are respectively arranged on the opposite sides of the connecting plate 7, a clamping component 9 is arranged at the front end of the fixed plate 8, a rotating motor 10 is arranged on the rear side of the support plate 2, and the rotating disk 3 is fixedly installed on the driving end of the rotating motor 10.

[0033] Specifically, the base 1 includes a workbench 101, a bottom plate 102 and a roller 103. The bottom side of the bottom plate 102 is provided with the roller 103. The workbench 101 and the bottom plate 102 are in a U-shaped structure. A cylinder and a telescopic rod are respectively provided between the workbench 101 and the bottom plate 102. The advantage is that the base 1 is pushed to fit with the processing equipment, and then the height of the workbench 101 is adjusted by starting the cylinder, so that the workbench 101 is flush with the processing equipment, and the adjustment is convenient and free movement is convenient. In addition, the three sets of telescopic rods are conducive to improving the stability during the adjustment process.

[0034] Specifically, the height adjustment component 4 includes a No. 1 chute 401 and a No. 1 electric push rod 402. The No. 1 chute 401 is provided on the front side of the rotating disk 3, and a No. 1 slider is provided inside the No. 1 chute 401. The No. 1 electric push rod 402 is fixedly installed between the No. 1 chute 401 and the No. 1 slider, and the No. 1 slider is fixedly installed on the rear side of the fixed column 5. The advantage is that by starting the No. 1 electric push rod 402, the No. 1 slider is driven to move inside the No. 1 chute 401, so as to facilitate the adjustment of the material clamping height according to the demand, and the use is convenient and quick.

[0035] Specifically, the spacing adjustment component 6 includes a first bevel gear 601, a second bevel gear 602, a connecting shaft 603 and a threaded rod 604. The threaded rods 604 are fixedly installed at both ends of the connecting shaft 603. The first bevel gear 601 is fixedly installed on the outer side of the connecting shaft 603. The second bevel gear 602 is meshedly connected to the outer side of the first bevel gear 601. The driving end of the servo motor is fixedly installed on the top side of the second bevel gear 602. The advantage is that the second bevel gear 602 and the first bevel gear 601 are driven to rotate by starting the servo motor. At this time, the threaded rod 604 is driven to rotate under the action of the first bevel gear 601, which is conducive to providing power when adjusting the spacing between the clamp and the material.

[0036] Embodiment 2:

[0037] like Figure 1-5 As shown, as an improvement on the previous embodiment. Specifically, a connection seat 701 is fixedly installed on the top side of the connection plate 7, a threaded hole 702 is provided on the left side of the connection seat 701, and a threaded rod 604 is threadedly connected to the inner side of the threaded hole 702, and there are always two groups of connection plates 7, and two slide grooves 703 are provided on the opposite sides of the connection plate 7. The advantage is that the connection seat 701 is driven to move by the threaded rod 604, and the corresponding connection plate 7, fixed plate 8 and clamping assembly 9 are driven to move relatively, so that the clamping seat 902 in the clamping assembly 9 fits and clamps the material.

[0038] Specifically, a second slider 801 is fixedly installed at one end of the fixed plate 8 close to the connecting plate 7, the second slider 801 is arranged inside the second chute 703, and a second electric push rod 802 is fixedly installed between the second slider 801 and the second chute 703. The advantage is that the second slider 801 is driven to move inside the second chute 703 by starting the second electric push rod 802, so that the length of the fixed plate 8 can be adjusted according to the demand, and then the position of the clamping seat 902 can be adjusted according to the position of the material.

[0039] Specifically, the clamping assembly 9 includes a connecting column 901, a clamping seat 902 and a limiting groove 903. The connecting column 901 is fixedly installed between the clamping seat 902 and the fixing plate 8, and a limiting groove 903 is provided on a side of the clamping seat 902 away from the connecting column 901. The advantage is that since the limiting grooves 903 are respectively provided on the opposite sides of the clamping seat 902, it is convenient to clamp the material according to the shape of the material, and an extension plate is provided on the opposite side of the clamping seat 902, so as to facilitate the contact clamping of materials with uneven shapes, and it is convenient to clamp and fix materials of different specifications.

[0040] When in use, the base 1 is pushed to fit with the processing equipment, and then the height of the workbench 101 is adjusted by starting the cylinder, so that the workbench 101 is flush with the processing equipment, which is easy to adjust and move freely. In addition, the three sets of telescopic rods are helpful to improve the stability during the adjustment process. Then, when the processed material needs to be turned over, the servo motor is started to drive the second bevel gear 602 and the first bevel gear 601 to rotate. At this time, the threaded rod 604 is driven to rotate under the action of the first bevel gear 601, which is helpful to provide power when adjusting the distance between the clamp and the material. Then, the connecting seat 701 is driven to move under the action of the thread, and the corresponding connecting plate 7, fixed plate 8 and clamping assembly 9 are driven to move relatively, so that the clamping seat 902 in the clamping assembly 9 is clamped with the material, and then clamping is performed. During the process, the No. 2 electric push rod 802 is started to drive the No. 2 slider 801 to move inside the No. 2 slide groove 703, which is conducive to adjusting the length of the fixed plate 8 according to needs, and then adjusting the position of the clamping seat 902 according to the position of the material. Since the limiting grooves 903 are respectively provided on the opposite sides of the clamping seat 902, it is conducive to clamping according to the shape of the material. At the same time, an extension plate is provided on the opposite side of the clamping seat 902, which is convenient for contact clamping of materials with uneven shapes, and is conducive to clamping and fixing materials of different specifications. Subsequently, the driving motor is started to drive the rotating disk 3 to rotate, and then the material is turned over. In the process of turning over, the No. 1 electric push rod 402 is started to drive the No. 1 slider to move inside the No. 1 slide groove 401, so as to facilitate the adjustment of the clamping height of the material according to needs, which is convenient and quick to use.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material turning device for forging processing, comprising a base (1), characterized in that: A support plate (2) is fixedly mounted on the top side of the base (1); a rotating disk (3) is connected to the front side of the support plate (2) via a rotating shaft; a height adjustment component (4) is arranged on the front side of the rotating disk (3); a fixed column (5) is movably mounted on the front side of the rotating disk (3); a spacing adjustment component (6) is arranged on the bottom side of the fixed column (5); a connecting plate (7) is movably mounted on the bottom side of the fixed column (5); fixed plates (8) are respectively arranged on opposite sides of the connecting plate (7); a clamping component (9) is arranged at the front end of the fixed plate (8); a rotating motor (10) is arranged on the rear side of the support plate (2); and the rotating disk (3) is fixedly mounted on the driving end of the rotating motor (10).

2. A material turning device for forging processing according to claim 1, characterized in that: The base (1) comprises a workbench (101), a bottom plate (102) and a roller (103); the bottom side of the bottom plate (102) is provided with the roller (103); the workbench (101) and the bottom plate (102) are in a U-shaped structure; a cylinder and a telescopic rod are respectively provided between the workbench (101) and the bottom plate (102).

3. The material turning device for forging processing according to claim 1, characterized in that: The height adjustment assembly (4) comprises a No. 1 slide groove (401) and a No. 1 electric push rod (402); the No. 1 slide groove (401) is provided on the front side of the rotating disk (3); a No. 1 slider is provided on the inner side of the No. 1 slide groove (401); the No. 1 electric push rod (402) is fixedly installed between the No. 1 slide groove (401) and the No. 1 slider; and the No. 1 slider is fixedly installed on the rear side of the fixed column (5).

4. The material turning device for forging processing according to claim 1, characterized in that: The spacing adjustment component (6) comprises a first bevel gear (601), a second bevel gear (602), a connecting shaft (603) and a threaded rod (604), the two ends of the connecting shaft (603) are respectively fixedly mounted with the threaded rod (604), the outer side of the connecting shaft (603) is fixedly mounted with the first bevel gear (601), the outer side of the first bevel gear (601) is meshingly connected with the second bevel gear (602), and the top side of the second bevel gear (602) is fixedly mounted with the driving end of the servo motor.

5. A material turning device for forging processing according to claim 4, characterized in that: A connecting seat (701) is fixedly installed on the top side of the connecting plate (7), a threaded hole (702) is provided on the left side of the connecting seat (701), and a threaded rod (604) is connected to the inner side of the threaded hole (702) via a thread. Two groups of connecting plates (7) are generally provided, and two slide grooves (703) are respectively provided on opposite sides of the connecting plates (7).

6. A material turning device for forging processing according to claim 5, characterized in that: A second slider (801) is fixedly mounted on one end of the fixed plate (8) close to the connecting plate (7); the second slider (801) is arranged on the inner side of the second slide groove (703); and a second electric push rod (802) is fixedly mounted between the second slider (801) and the second slide groove (703).

7. The material turning device for forging processing according to claim 1, characterized in that: The clamping assembly (9) comprises a connecting column (901), a clamping seat (902) and a limiting groove (903); the connecting column (901) is fixedly installed between the clamping seat (902) and the fixing plate (8); and the limiting groove (903) is provided on a side of the clamping seat (902) away from the connecting column (901).

Citation Information

Patent Citations

  • Forge piece turnover device for forge piece machining

    CN217727025U

Cited By

  • Material overturning structure of forging and pressing machine

    CN120619266A