Manual assembly device for miniature bearing

By designing a manual assembly device for micro bearings, using visual amplification and downward assembly mechanism, the problem of difficult parts in manual assembly of micro bearings is solved, the assembly accuracy and efficiency are improved, and the failure of bearings in use is avoided.

CN222588673UActive Publication Date: 2025-03-11HANGZHOU LINAN XINWEI PRECISION COMPONENTS CO LTD
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Patent Information

Application Number
CN202421175237.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-11
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When manually assembling micro bearings, due to their small external dimensions and fine parts, it is difficult for staff to observe and locate micro parts through the naked eye, which affects the assembly accuracy, which may lead to a decrease in the transmission accuracy and stability of the bearing, and cause indentation or cracks in the parts, resulting in bearing failure.

Method used

A manual assembly device for micro bearings is designed, including a base, a placing table, a down pressure assembly mechanism and a visual amplification mechanism. By placing workpieces on the placing table, the staff use visual magnification mechanisms (such as microscopes) to observe and position, and the down-pressure assembly mechanism achieves precise assembly of parts through stamping rods and hand-pressure rods.

Benefits of technology

Through the use of the visual amplification mechanism, staff can clearly observe and position the micro-parts, while the down-press assembly mechanism ensures the precise assembly of the parts, improves the assembly accuracy and efficiency, and avoids the failure of bearings during use.

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Abstract

The utility model provides a manual assembly device for a miniature bearing. The manual assembly device comprises a base, a placing table arranged on the base and used for placing a workpiece, a downward pressing assembly mechanism arranged above the placing table and capable of moving in the vertical direction to abut against and press the workpiece, and a visual magnification mechanism arranged beside the placing table and capable of magnifying the observation multiple of the placing table. A workpiece can be placed on the placing table, a worker can observe the workpiece through the visual magnifying mechanism, visual positioning can be carried out on a part of a miniature bearing, then after the corresponding part is placed at a designated position, the pressing-down assembling mechanism abuts against and tightly presses the workpiece, and assembling of the workpiece is achieved. Through the vision magnifying mechanism, a worker can clearly observe the miniature parts, assembling is more convenient, the structure is simple, operation is convenient, and the assembling efficiency of workpieces can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of micro-axis processing equipment, in particular to a manual assembly device for micro-bearings. Background Art

[0002] Miniature bearings refer to various types of bearings with an outer diameter of less than 9mm in the metric series or less than 9.525mm in the imperial series. The main materials are carbon steel, bearing steel, stainless steel, plastic, ceramic, etc. At present, the world's smallest commercial steel ball bearing can achieve an outer diameter of 1.5mm, an inner diameter of 0.5mm, and a steel ball diameter of 0.25mm. Miniature bearings are mainly suitable for various industrial equipment, small rotary motors and other high-speed and low-noise fields, such as: office equipment, micro motors, instruments, small clocks, dental drills, hard disk motors, toy models and other related fields.

[0003] At present, when workers manually assemble miniature bearings, it is difficult for them to locate the miniature parts by naked eye due to their small size and delicate parts, which affects the assembly accuracy of the miniature bearings. If the miniature bearings are not installed correctly, on the one hand, it may directly affect the accuracy and stability of the bearing transmission, and on the other hand, it may also cause indentations or cracks on the parts inside the bearing, causing the bearing to fail quickly during operation. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a manual assembly device for miniature bearings, which is used to solve the problem in the prior art that miniature bearings are difficult to observe with the naked eye during manual assembly and are inconvenient to assemble.

[0005] To achieve the above-mentioned purpose and other related purposes, the utility model provides a manual assembly device for miniature bearings, including a base, a placement table arranged on the base for placing a workpiece, a downward pressing assembly mechanism arranged above the placement table and capable of vertically displacing and pressing the workpiece, and a visual magnification mechanism arranged next to the placement table and capable of magnifying the observation multiple of the placement table.

[0006] By adopting the above technical solution, the workpiece can be placed on the placement table, and the staff can observe the workpiece through the visual magnification mechanism, and can visually locate the parts of the miniature bearing. Then, after the corresponding parts are placed in the specified position, the downward pressure assembly mechanism presses the workpiece to achieve the assembly of the workpiece. The visual magnification mechanism allows the staff to clearly observe the miniature parts, making their assembly more convenient. In addition, the structure is simple and easy to operate, which can improve the assembly efficiency of the workpiece.

[0007] In one embodiment of the utility model, the downward pressing assembly mechanism includes a support arranged on the base and located directly above the placement table, a punching rod slidably connected to the support in the vertical direction for resisting the workpiece, a hand pressure rod rotatably connected to the upper side of the support and capable of swinging and driving the punching rod to move, and a connecting component that links the hand pressure rod and the punching rod so that the punching rod can move back and forth.

[0008] By adopting the above technical solution, the staff can press down the hand pressure rod to make the hand pressure rod link the connecting assembly to feed the punching rod in the vertical direction, thereby realizing the punching of the workpiece, so that the parts can be assembled under the resistance of the punching rod.

[0009] In one embodiment of the utility model, the visual magnification mechanism includes a bracket arranged next to the base, a microscope arranged on the bracket for observing the workpiece, and an adjustment component arranged on the bracket capable of adjusting the observation position of the microscope.

[0010] By adopting the above technical solution, the staff can observe the workpiece on the placement table through a microscope, making their observation clearer and more detailed, and more convenient for assembling tiny workpieces, and can adjust the observation position of the microscope by adjusting the components, so that it can be more suitable for the placement table.

[0011] In one embodiment of the utility model, the connecting assembly includes a resistance rod that is slidably connected to the support in the vertical direction and can resist the lower side of the hand pressure rod, a connecting rod that is fixedly connected to the resistance rod and the punching rod, and an elastic member that is sleeved outside the resistance rod to elastically connect the resistance rod to the support.

[0012] By adopting the above technical solution, the reciprocating displacement of the punching rod can be achieved by the elastic member cooperating with the abutment rod.

[0013] In one embodiment of the utility model, the adjustment assembly includes a first support rod mounted on a bracket and capable of being displaced in a vertical direction, a second support rod rotatably connected to the end of the second support rod, a slide rail fixedly arranged on the second support rod along the length direction of the second support rod, and a connecting block slidably connected to the slide rail and fixedly connected to the limiting mirror.

[0014] By adopting the above technical solution, the height of the microscope can be adjusted by the displacement of the first support rod on the bracket, and then the angle of the microscope can be adjusted by the rotation connection of the second support rod, and then the observation distance of the microscope can be adjusted by the sliding connection of the connecting block, thereby realizing comprehensive adjustment of the observation position of the microscope.

[0015] In one embodiment of the utility model, the adjustment assembly also includes a first adjustment bolt threadedly connected to the first support rod and capable of resisting the connecting bracket, a second adjustment nut arranged at the connection between the first support rod and the second support rod and capable of adjusting the angle between the two, and an adjustment member arranged on the slide rail and capable of adjusting the sliding distance of the connecting block.

[0016] By adopting the above technical solution, the height of the first support rod on the bracket can be adjusted by the first adjusting bolt, the rotation angle can be adjusted by the second nut, and the position of the slider can be adjusted by the adjusting member.

[0017] In one embodiment of the utility model, the adjusting member includes a rack arranged on the slider along the extension direction of the slide rail, a gear rotatably connected to the slide rail and meshing with the rack, and a third adjusting nut arranged outside the slide rail and capable of driving the gear to rotate.

[0018] By adopting the above technical solution and using the method of meshing the rack and the gear, the adjustment accuracy is higher and the adjustment is simpler and more convenient.

[0019] In one embodiment of the present invention, it also includes a lighting device disposed beside the base and capable of increasing the brightness on the placement table.

[0020] By adopting the above technical solution, the ambient brightness of the placement table can be improved through the lighting device, making it easier to observe.

[0021] As described above, the manual assembly device for miniature bearings of the utility model has the following beneficial effects: the workpiece can be placed on the placement table, the staff can observe the workpiece through the visual magnification mechanism, can visually locate the parts of the miniature bearing, and then after the corresponding parts are placed in the specified position, the downward pressure assembly mechanism presses the workpiece to achieve the assembly of the workpiece. The visual magnification mechanism enables the staff to clearly observe the miniature parts, making their assembly more convenient, and the structure is simple, easy to operate, and can improve the assembly efficiency of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure disclosed in the embodiment of the utility model.

[0023] Figure 2 Shown is a structural schematic diagram of the downward pressing assembly mechanism disclosed in an embodiment of the utility model.

[0024] Component number description

[0025] 1. Base; 2. Placement table; 3. Press down assembly mechanism; 4. Visual magnification mechanism; 5. Lighting device;

[0026] 20. Support; 21. Pressing rod; 22. Hand pressing rod; 23. Connecting assembly;

[0027] 201. abutment rod; 202. connecting rod; 203. elastic member;

[0028] 30. Bracket; 31. Microscope; 32. Adjustment assembly;

[0029] 301, first support rod; 302, second support rod; 303, slide rail; 304, connecting block; 305, first adjusting bolt; 306, second adjusting nut; 307, adjusting member. DETAILED DESCRIPTION

[0030] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0031] See also Figure 1 to Figure 2 It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change in the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the utility model without affecting the effects and purposes that can be achieved by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantially changing the technical content.

[0032] like Figure 1 As shown, the utility model provides a manual assembly device for micro bearings, comprising a base 1, a placement table 2 arranged on the base 1 for placing a workpiece, a downward pressing assembly mechanism 3 arranged above the placement table 2 and capable of vertically displacing to contact and press the workpiece, and a visual magnifying mechanism 4 arranged beside the placement table 2 and capable of magnifying the observation multiple of the placement table 2. The staff can place the workpiece on the placement table 2, and then observe the workpiece on the placement table 2 through the visual magnifying mechanism 4, and place the corresponding tiny parts at the assembly station, and then operate the downward pressing assembly mechanism 3 to assemble the workpiece.

[0033] The pressing assembly mechanism includes a support 20 arranged on the base 1 and located directly above the placement table 2, a punching rod 21 slidably connected to the support 20 in the vertical direction for resisting the workpiece, a hand pressure rod 22 rotatably connected to the upper side of the support 20 and capable of swinging and driving the punching rod 21 to move, and a connecting component 23 that links the hand pressure rod 22 and the punching rod 21 so that the punching rod 21 can move back and forth. The support 20 is coaxially arranged with the placement seat.

[0034] like Figure 2As shown, the connecting assembly 23 includes a resistance rod 201 which is slidably connected to the support 20 in the vertical direction and can resist the lower side of the hand pressure rod 22, a connecting rod 202 which is fixedly connected to the resistance rod 201 and the punching rod 21, and an elastic member 203 which is sleeved outside the resistance rod 201 so that the resistance rod 201 is elastically connected to the support 20. The elastic member 203 is a return spring. The resistance rod 201 is arranged parallel to the punching rod 21. The upper end of the resistance rod 201 protrudes from the upper end surface of the support 20 and can be connected to the hand pressure rod 22. The upper end surface of the resistance rod 201 is arranged as an arc surface, and an arc-shaped notch is arranged on the lower side of the hand pressure rod 22 corresponding to the resistance rod 201.

[0035] After the workpiece position is determined by the visual magnification mechanism 4 , the staff can operate the hand pressure rod 22 to swing it downward, so that the hand pressure rod 22 presses down the abutment rod 201 , and the abutment rod 201 drives the punching rod 21 to achieve the displacement of the punching rod 21 .

[0036] The visual magnification mechanism 4 includes a bracket 30 disposed next to the base 1 , a microscope 31 disposed on the bracket 30 for observing the workpiece, and an adjustment component 32 disposed on the bracket 30 capable of adjusting the observation position of the microscope 31 .

[0037] The adjustment assembly 32 includes a first support rod 301 which is sleeved on the bracket 30 and can be displaced in the vertical direction, a second support rod 302 which is rotatably connected to the end of the second support rod 302, a slide rail 303 which is fixedly arranged on the second support rod 302 along the length direction of the second support rod 302, and a connecting block 304 which is slidably connected to the slide rail 303 and fixedly connected to the limiting mirror.

[0038] The adjustment assembly 32 also includes a first adjustment bolt 305 threadedly connected to the first support rod 301 and capable of resisting the connecting bracket 30, a second adjustment nut 306 arranged at the connection between the first support rod 301 and the second support rod 302 and capable of adjusting the angle between the two, and an adjustment member 307 arranged on the slide rail 303 and capable of adjusting the sliding distance of the connecting block 304. One end of the first support rod 301 is sleeved outside the bracket 30, and the height of the first bracket 30 can be adjusted by screwing the first adjustment bolt 305. The second support rod 302 is hinged to the other end of the first support rod 301, and the second adjustment nut 306 is threadedly connected to the hinge axis of the first support rod 301 and the second support rod 302.

[0039] The adjusting member 307 includes a rack arranged on a slider along the extension direction of the slide rail 303, a gear rotatably connected to the slide rail 303 and meshing with the rack, and a third adjusting nut arranged outside the slide rail 303 and capable of driving the gear to rotate. The third adjusting nut can drive the gear to rotate to displace the connecting block 304 along the slide rail 303.

[0040] The height of the microscope 31 can be adjusted by the displacement of the first support rod 301 on the bracket 30, and the angle of the microscope 31 can be adjusted by the rotation connection of the second support rod 302, and the observation distance of the microscope can be adjusted by the sliding connection of the connecting block 304, so as to realize the comprehensive adjustment of the observation position of the microscope 31.

[0041] A lighting device 5 capable of improving the brightness on the placement table 2 is also arranged beside the base 1. In this embodiment, the lighting device 5 can be a desk lamp.

[0042] In summary, the utility model can place the workpiece on the placement table 2, the staff can observe the workpiece through the visual magnification mechanism 4, can visually locate the parts of the miniature bearing, and then place the corresponding parts at the specified position, and then press the workpiece by the downward pressure assembly mechanism 3 to achieve the assembly of the workpiece. The visual magnification mechanism 4 can make the staff clearly observe the miniature parts, making their assembly more convenient, and the structure is simple, easy to operate, and can improve the assembly efficiency of the workpiece.

[0043] Therefore, the utility model effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0044] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A manual assembly device for miniature bearings, characterized in that: It includes a base, a placement table arranged on the base for placing the workpiece, a downward pressing assembly mechanism arranged above the placement table and capable of vertically displacing to contact and press the workpiece, and a visual magnification mechanism arranged beside the placement table and capable of magnifying the observation multiple of the placement table; The pressing assembly mechanism includes a support provided on the base and located directly above the placing table, a punching rod slidably connected to the support in the vertical direction for contacting the workpiece, a hand pressure rod rotatably connected to the upper side of the support and capable of swinging and driving the punching rod to move, and a connecting assembly linking the hand pressure rod and the punching rod so that the punching rod can move back and forth; The visual amplification mechanism comprises a bracket arranged beside the base, a microscope arranged on the bracket for observing the workpiece, and an adjustment component arranged on the bracket capable of adjusting the observation position of the microscope.

2. The miniature bearing manual assembly device according to claim 1, characterized in that: The connecting assembly includes a resisting rod slidably connected to the support in the vertical direction and capable of resisting the lower side of the hand pressure rod, a connecting rod fixedly connecting the resisting rod and the punching rod, and an elastic member sleeved outside the resisting rod to elastically connect the resisting rod to the support.

3. The miniature bearing manual assembly device according to claim 2, characterized in that: The adjustment assembly includes a first support rod mounted on a bracket and capable of being displaced in a vertical direction, a second support rod rotatably connected to the end of the second support rod, a slide rail fixedly arranged on the second support rod along the length direction of the second support rod, and a connecting block slidably connected to the slide rail and fixedly connected to the limiting mirror.

4. The miniature bearing manual assembly device according to claim 3, characterized in that: The adjustment assembly also includes a first adjustment bolt threadedly connected to the first support rod and capable of resisting the connecting bracket, a second adjustment nut arranged at the connection between the first support rod and the second support rod and capable of adjusting the angle between the two, and an adjustment member arranged on the slide rail and capable of adjusting the sliding distance of the connecting block.

5. The miniature bearing manual assembly device according to claim 4, characterized in that: The adjusting member comprises a rack arranged on the slide block along the extending direction of the slide rail, a gear rotatably connected in the slide rail and meshing with the rack, and a third adjusting nut arranged outside the slide rail and capable of driving the gear to rotate.

6. The miniature bearing manual assembly device according to claim 1, characterized in that: It also includes a lighting device arranged beside the base and capable of increasing the brightness of the placement table.