Mounting tool for rear cover of thermometer
By designing the tooling for the rear cover of the thermometer and using the combination of the drive cylinder and the positioning seat, the mechanized installation of the rear cover of the thermometer is achieved, solving the problems of slow manual installation speed and many defective products, and improving the installation efficiency and yield rate.
Patent Information
- Application Number
- CN202421193850.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The installation method of the existing thermometer back cover relies on manual pressing, resulting in slow installation speed and many defective products, affecting the quality of the finished product.
A thermometer rear cover installation tool is designed, including columns, bottom plates, support plates, drive cylinders and positioning seats. Through the downforce of the drive cylinder and the positioning seat design, the mechanized installation of the rear cover and the main housing is achieved.
The efficiency and yield of the thermometer back cover installation are improved, the consistency of batch processing of finished products is ensured, the work intensity of workers is reduced, and the installation speed and quality is improved.
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Figure CN222588698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of temperature gauge processing, in particular to a tool for installing a rear cover of a temperature gauge. Background Art
[0002] Thermometers are common temperature measuring instruments. Water heater thermometers are a type of thermometer used on water heaters. Their structure mainly includes a main shell, a core, a spring and a back cover. One side of the main shell is the display surface, and the other side is provided with a core groove for placing the core. A columnar mounting piece is provided outside the core groove, and a back cover matching it is installed. A spring is provided between the core and the back cover to press the core to prevent it from being dislocated.
[0003] At present, the connection between the main housing and the rear cover of the thermometer is mainly achieved by clamping the rear cover with a columnar mounting piece. The rear cover is bowl-shaped, the part close to the bowl mouth is cylindrical, and the side close to the bottom of the bowl is a cone surface, which is connected to the bottom of the bowl. The ends of the bowl mouth and the columnar mounting piece are provided with mutually matching clamping protrusions to achieve clamping in turn.
[0004] At present, when installing the back cover of the thermometer, most of them still adopt manual pressing to achieve the snap-in. Some workers will use auxiliary tools such as rubber hammers, but it is still based on manual pressing. This method is relatively primitive, and workers need to do a lot of physical labor, but the snap-in effect cannot be guaranteed. There are many cases of incomplete snap-in and tilted snap-in. The strength and direction of each manual pressing are different, resulting in the inability to produce thermometers with the same specifications. The quality of the finished product after the thermometer is installed cannot be guaranteed, and there are many defective products. Secondly, after long-term labor, the physical strength of the workers gradually decreases, and the installation speed will also slow down. This method of manually installing the back cover has obvious disadvantages and needs to be improved.
[0005] Therefore, in view of the shortcomings of the above scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, a thermometer back cover installation tool is provided to solve the problem of slow manual installation of the thermometer back cover and a large number of defective products. Utility Model Content
[0006] The utility model aims to provide a thermometer rear cover installation tool, which is used to solve the problem that the manual installation speed of the thermometer rear cover is slow and there are many defective products.
[0007] The technical solution of the utility model is achieved in this way:
[0008] The thermometer back cover installation tool includes a column, a base plate and a support plate are arranged on the column, the base plate and the support plate are arranged in parallel, the base plate is located at the bottom of the support plate, a driving cylinder is arranged on the support plate, the piston rod of the driving cylinder penetrates the support plate in a vertical direction and the piston rod is slidably connected to the support plate, a lower pressure block is arranged at the bottom of the support plate, a positioning seat is arranged on the base plate, the top surface of the positioning seat is parallel to the lower pressure block, and the positioning seat is located at the bottom side of the lower pressure block.
[0009] As a preferred embodiment, the positioning seat is in the shape of a hollow cylinder, and the top of the positioning seat is provided with an opening communicating with the middle space.
[0010] The design of the positioning seat just fits the bowl-shaped back cover. The back cover will automatically straighten when it is put on. Put the main shell on top, align the columnar mounting parts, and connect them by simply pressing down with the help of the drive cylinder.
[0011] As a preferred embodiment, the support plate is provided with a first through slot and a tensioning opening, the tensioning opening is connected with the first through slot, the column passes through the first through slot and the column is slidably connected with the first through slot, and a tensioning bolt for positioning the column is arranged at the tensioning opening.
[0012] As a preferred embodiment, a second through-slot is provided on the bottom plate, the column passes through the second through-slot and the column is slidably connected to the second through-slot, and a fastening bolt for positioning the column is provided at the second through-slot.
[0013] The tensioning bolts and the fastening bolts are used to position and connect the columns to the two plates, and the bolts also provide adjustability after being loosened.
[0014] As a preferred embodiment, the bottom of the support plate is an open groove structure, a limiting rod is provided on the support plate, the limiting rod passes through the support plate and the limiting rod is fixedly connected to the support plate, the bottom of the limiting rod is connected to the limiting plate, and a limiting channel matching the piston rod is provided on the limiting plate.
[0015] As a preferred embodiment, a foot switch is included, and the foot switch is used to control the drive cylinder.
[0016] The foot switch can be set at the worker's foot, and the worker can use it to control the drive cylinder for easy operation; it can also be placed on the desktop, and the worker can use his arm to press down to trigger the drive cylinder. It can be set according to usage habits. The technology of foot switches on the market is very mature and common, and can be used directly.
[0017] The beneficial effects of the utility model are:
[0018] The tooling designed in the utility model can realize the mechanized installation of the rear cover of the temperature gauge to replace the manual installation mode. Compared with the manual installation method, the rear cover installation efficiency of the tooling is better and the yield rate is higher. The positioning seat supports the rear cover, and the fixed-distance downward pressure of the cylinder can ensure that the direction and magnitude of the force applied to the main shell and the rear cover of the temperature gauge are the same, so that the finished products of batch temperature gauges are consistent and the yield rate is high. The work intensity of workers is reduced while the speed and quality of installing the rear cover are improved, solving the problem of slow speed and high defective products in the manual installation of the rear cover of the temperature gauge. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of implementation mode 1 of the present utility model;
[0021] Figure 2 It is a partial structural schematic diagram of implementation mode 1 of the utility model;
[0022] Figure 3 It is the back structure schematic diagram of the temperature gauge;
[0023] Figure 4 It is a schematic diagram of the internal structure of the thermometer columnar mounting part;
[0024] Figure 5 It is a schematic diagram of the internal structure of the columnar mounting piece and the back cover being engaged.
[0025] In the figure, 1-support plate; 2-lower pressure block; 3-positioning seat; 4-bottom plate; 5-driving cylinder; 6-tensioning port; 7-tensioning bolt; 8-first through slot; 9-upright column; 10-second through slot; 11-fastening bolt; 12-piston rod; 13-limiting channel; 14-limiting rod; 15-limiting plate; 16-columnar mounting member; 17-watch movement; 18-main housing; 19-clamping protrusion; 20-core slot; 21-back cover; 22-spring. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0028] In addition, the descriptions of "first", "second", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.
[0029] In the description of the embodiments, unless otherwise clearly specified and limited, the terms "disposed", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or it can be connected through an intermediate medium, or it can be a communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] Implementation method 1, such as Figure 1-2 As shown, the thermometer back cover 21 is installed with a tooling, including a column 9, on which a bottom plate 4 and a support plate 1 are arranged, the bottom plate 4 is arranged parallel to the support plate 1, the bottom plate 4 is located at the bottom position of the support plate 1, a driving cylinder 5 is arranged on the support plate 1, the piston rod 12 of the driving cylinder 5 penetrates the support plate 1 in the vertical direction and the piston rod 12 is slidably connected to the support plate 1, a lower pressure block 2 is arranged at the bottom of the support plate 1, a positioning seat 3 is arranged on the bottom plate 4, the top surface of the positioning seat 3 is parallel to the lower pressure block 2, and the positioning seat 3 is located at the bottom side of the lower pressure block 2.
[0031] The positioning seat 3 is in a hollow cylindrical shape, and an opening communicating with the middle space is provided at the top of the positioning seat 3 .
[0032] The design of the positioning seat 3 just fits the bowl-shaped rear cover 21. The rear cover 21 can be automatically straightened when it is directly placed on it. The main shell 18 is placed on top, the columnar mounting member 16 is aligned, and the connection can be made by directly pressing down with the help of the driving cylinder 5.
[0033] The support plate 1 has a first through slot 8 and a tensioning opening 6, the tensioning opening 6 is connected to the first through slot 8, the column 9 passes through the first through slot 8 and is slidably connected to the first through slot 8, and a tensioning bolt 7 for positioning the column 9 is provided at the tensioning opening 6.
[0034] The bottom plate 4 is provided with a second through slot 10 , through which the column 9 passes and is slidably connected, and the second through slot 10 is provided with a fastening bolt 11 for positioning the column 9 .
[0035] The tension bolts 7 and the fastening bolts 11 are used to position and connect the column 9 with the two plates, and the bolts can also be adjusted after being loosened.
[0036] The bottom of the support plate 1 is an open groove structure, and a limiting rod 14 is provided on the support plate 1. The limiting rod 14 passes through the support plate 1 and is fixedly connected to the support plate 1. The bottom of the limiting rod 14 is connected to a limiting plate 15, and a limiting channel 13 matching the piston rod 12 is provided on the limiting plate 15.
[0037] Embodiment 2, in addition to the above-mentioned design of embodiment 1, embodiment 2 also includes a foot switch, and the foot switch is used to control the driving cylinder 5.
[0038] The foot switch can be set at the worker's foot, and the worker can use it to control the drive cylinder 5 for easy operation; it can also be placed on the desktop, and the worker can use his arm to press down to trigger the drive cylinder 5. It can be set according to usage habits. The foot switch technology is very mature and common on the market, and can be directly used.
[0039] See also Figure 3 , Figure 4 The structure of the water heater thermometer currently on the market that needs to be equipped with a rear cover 21 is shown in the figure, which includes a main housing 18, a columnar mounting member 16, a core groove 20 is provided in the columnar mounting member 16, and a core 17 is provided in the core groove 20. The end of the columnar mounting member 16 and the end of the rear cover 21 are provided with mutually matching clamping protrusions 19 for clamping.
[0040] When in use, first put the bowl-shaped rear cover 21 with the opening facing upward into position, place the main shell 18 on the top of the rear cover 21, and align the columnar mounting member 16 with the bowl mouth of the rear cover 21, trigger the drive cylinder 5, and press the lower block 2 downward, and the installation of the rear cover 21 and the main shell 18 can be easily completed, that is, the installation of the rear cover 21 is realized.
[0041] The state of the rear cover 21 after installation can be seen in Figure 5 At this time, the back cover 21 is engaged with the columnar mounting member 16 , and the spring 22 has a pressing effect on the watch movement 17 .
[0042] The beneficial effects of the utility model are:
[0043] The tooling designed in the utility model can realize the mechanized installation of the rear cover of the temperature gauge to replace the manual installation mode. Compared with the manual installation method, the rear cover installation efficiency of the tooling is better and the yield rate is higher. The positioning seat supports the rear cover, and the fixed-distance downward pressure of the cylinder can ensure that the direction and magnitude of the force applied to the main shell and the rear cover of the temperature gauge are the same, so that the finished products of batch temperature gauges are consistent and the yield rate is high. The work intensity of workers is reduced while the speed and quality of installing the rear cover are improved, solving the problem of slow speed and high defective products in the manual installation of the rear cover of the temperature gauge.
[0044] The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement; when the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the utility model.
Claims
1. The temperature gauge rear cover installation tool is characterized by: It includes a column, on which a base plate and a support plate are arranged, the base plate and the support plate are arranged parallel to each other, the base plate is located at the bottom of the support plate, a driving cylinder is arranged on the support plate, a piston rod of the driving cylinder penetrates the support plate in a vertical direction and the piston rod is slidably connected to the support plate, a pressing block is arranged at the bottom of the support plate, a positioning seat is arranged on the base plate, the top surface of the positioning seat is parallel to the pressing block, and the positioning seat is located at the bottom side of the pressing block.
2. The thermometer rear cover installation tool according to claim 1, characterized in that: The positioning seat is in the shape of a hollow cylinder, and the top of the positioning seat is provided with an opening communicating with the middle space.
3. The thermometer rear cover installation tool according to claim 1, characterized in that: The support plate may even have a first through slot and a tensioning opening, wherein the tensioning opening is connected to the first through slot, the column passes through the first through slot and the column is slidably connected to the first through slot, and a tensioning bolt for positioning the column is arranged at the tensioning opening.
4. The thermometer rear cover installation tool according to claim 1, characterized in that: The bottom plate is provided with a second through slot, the column passes through the second through slot and the column is slidably connected to the second through slot, and a fastening bolt for positioning the column is provided at the second through slot.
5. The thermometer rear cover installation tool according to claim 1, characterized in that: The bottom of the support plate is an open groove structure, and a limiting rod is arranged on the support plate. The limiting rod passes through the support plate and is fixedly connected to the support plate. The bottom of the limiting rod is connected to the limiting plate, and a limiting channel matching the piston rod is arranged on the limiting plate.
6. The thermometer rear cover installation tool according to claim 1, characterized in that: A foot switch is included, and the foot switch is used to control the drive cylinder.