Tool structure for assembling and disassembling screws
By designing a loading and unloading screw tooling structure including a rotating rod and sleeve cylinder, the problem of the time spent on adjusting screws in the SE soldering iron device is solved, rapid adjustment and efficient maintenance are achieved, and equipment operation efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420632212.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The deviation of the working position of the SE soldering iron device leads to high maintenance frequency, low circumference of the cigarette support, and the loading and unloading of screws for ordinary wrench tools to adjust the horizontal position of the soldering iron, affecting the equipment operation efficiency and product quality.
A loading and unloading screw tooling structure is designed, including a rotating rod, a rotating rod thread cover, a sleeve cylinder and a sleeve cylinder thread cover. The screws are quickly loaded and unloaded by the cooperation between the rotating rod and the sleeve cylinder.
The rapid adjustment of the SE soldering iron device is achieved, which reduces the adjustment time, improves the maintenance efficiency and the effective operating rate of the equipment, and reduces the average single adjustment time to 5 minutes, saving manpower, material resources and time costs.
Smart Images

Figure CN222589651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tooling structure for loading and unloading screws, belonging to the field of coiling and packaging machinery. Background Art
[0002] The SE soldering iron device is an important part of the cigarette making system. Its function is to dry the glue on the joint of the cigarette rod after rolling and forming, so that it can be quickly formed, keep the diameter of the cigarette rod stable, and avoid problems such as loose adhesion and quality defects. Therefore, the position of the soldering iron relative to the cigarette rod should be accurately adjusted to achieve the purpose of meeting the process standards.
[0003] At present, Ningbo Cigarette Factory has a total of 23 sets of medium and high-speed cigarette equipment, which are the main models of our factory and account for a large proportion of our production capacity. In recent years, due to the deviation of the working position of the SE soldering iron device, the maintenance frequency is high, and there are many product quality problems such as low circumference compliance rate of cigarettes. Due to the small operating space for adjusting the horizontal position screw of the soldering iron, the installation and removal of the screw for adjusting the horizontal position of the soldering iron with ordinary wrench tools takes a long time, which affects the time loss of the entire soldering iron adjustment, which is not conducive to the improvement of equipment operation efficiency and product quality.
[0004] By counting the adjustment and calibration of soldering irons by multiple maintenance personnel from June to December 2023, it was found that each maintenance personnel took a long time to make adjustments, with an average of 39.8 minutes required each time until the equipment ran stably. During the whole process, problems such as smoke explosion, soldering iron runaway, soldering iron marks, and rework were common, which seriously affected the equipment operating efficiency and product quality. Utility Model Content
[0005] In order to overcome the deficiencies of the above-mentioned prior art, the utility model provides a tooling structure for loading and unloading screws. This tooling mainly aims at the above-mentioned problems and invents a tooling that can quickly load and unload screws, thereby achieving the purpose of improving the efficiency of adjusting the SE soldering iron position, the equipment operation efficiency and improving the quality of cigarettes.
[0006] The technical solution adopted by the utility model is as follows.
[0007] On the one hand, the utility model provides a screw loading and unloading tooling structure, including a rotating rod, a rotating rod threaded cover, a sleeve barrel and a sleeve barrel threaded cover; the lower end of the sleeve barrel and the upper end of the sleeve barrel threaded cover are threadedly connected, the rotating rod passes through the threaded sleeve barrel and the sleeve barrel threaded cover, and the lower end of the rotating rod is threadedly connected to the rotating rod threaded cover.
[0008] In order to solve the problem that the screws at the horizontal position of the soldering iron to be adjusted are in a small operating space, which makes it time-consuming to load and unload the screws with ordinary wrench tools, affecting the time loss of the entire soldering iron adjustment, the utility model proposes a technical solution in which the rotating rod threaded cover and the sleeve barrel threaded cover cooperate with each other. The maintenance personnel holds the fixed handle with one hand and rotates the rotating rod with the other hand, so that the screws can be smoothly loaded and unloaded, saving labor and material costs.
[0009] Optionally, a handle is provided at the upper end of the rotating rod, and the handle includes two sections of cylinders, the axes of the two sections of cylinders are located on the same horizontal line and are respectively arranged on both sides of the rotating rod, and the operator realizes the rotation operation of the threaded cover of the rotating rod through the handle.
[0010] Optionally, an anti-skid thread structure is provided on the surface of the cylinder to prevent the operator's hand from slipping when the operator holds the handle tightly to rotate the threaded cover of the rotating rod, thereby enhancing the friction of the operator on the handle.
[0011] Optionally, a threaded structure is provided on the outer surface of the lower end of the rotating rod, and a threaded structure is provided on the upper end of the inner wall of the rotating rod threaded cover. The lower end of the rotating rod and the inner wall of the rotating rod threaded cover are screwed together through the threaded structure, and the rotating rod threaded cover completely coincides with the central axis of the rotating rod. The rotating rod threaded cover is driven to rotate by rotating the handle to complete the loading and unloading of the nut.
[0012] Optionally, a nut bayonet that matches the nut to be tightened is provided at the lower end of the inner wall of the rotating rod threaded cover; the rotating rod threaded cover can be replaced according to actual needs to adapt to different application scenarios, and the nut bayonet can be square or hexagonal.
[0013] Optionally, a fixed handle is provided on one side of the upper end of the sleeve body to facilitate an operator to fix the area to be loaded and unloaded and to lock the sleeve body.
[0014] Optionally, an anti-slip sleeve is provided on the fixed handle to increase the friction of the operator on the fixed handle.
[0015] Optionally, an opening is provided on one side of the threaded cover of the sleeve body to facilitate the sleeve body to extend into the area to be loaded and unloaded.
[0016] Optionally, a threaded structure is provided on the upper end of the top inner wall of the sleeve barrel threaded cover, and a threaded structure is provided on the inner wall of the lower end of the sleeve barrel. The inner wall of the lower end of the sleeve barrel and the upper end of the sleeve barrel threaded cover are screwed together through the threaded structure, and the central axes of the sleeve barrel and the sleeve barrel threaded cover completely coincide with each other; through the cooperation of the sleeve barrel and the sleeve barrel threaded cover, the fixation of the position of the loading and unloading area is further strengthened, and the accuracy of the operation of the rotating rod threaded cover on the loading and unloading nut is improved.
[0017] Optionally, a nut bayonet that cooperates with the nut to be tightened is provided at the lower end of the inner wall of the sleeve barrel threaded cover; the sleeve barrel threaded cover is a replaceable structure to adapt to applications in different scenarios, so that the tooling structure has a certain degree of operational flexibility and a wider range of applications.
[0018] Compared with the prior art, the utility model has the beneficial effects of realizing the rapid adjustment of the SE soldering iron device, reducing the adjustment time, and improving the maintenance efficiency and the effective operation rate of the equipment. The use of this tooling reduces the average single adjustment time by 5 minutes. When applied to the ZJ17 equipment, the benefit generated by a single replacement process is S=B*D*A=5*7000*1=35000 yuan. (S is the economic benefit; B is the reduced time of 26min; D is the production speed of ZJ17 equipment of 12000 sticks / min; A is the price of a single cigarette of 1 yuan); when applied to the ZJ112 equipment, the benefit generated by a single replacement process is S=B*D*A=5*10000*1=50000 yuan. (S is the economic benefit; B is the reduced time of 26min; D is the production speed of ZJ112 equipment of 10000 sticks / min; A is the price of a single cigarette of 1 yuan), saving manpower, material resources and time costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the screw loading and unloading tooling;
[0020] Figure 2 This is an exploded view of the tooling for loading and unloading screws;
[0021] Figure 3 It is a schematic diagram of the connection between the rotating rod and the rotating rod threaded cover;
[0022] Figure 4 It is a schematic diagram of the connection between the sleeve barrel and the sleeve barrel threaded cover;
[0023] Figure 5 It is a structural schematic diagram of a rotating rod threaded cover;
[0024] Figure 6 It is a schematic diagram of the structure of a replaceable four-corner rotating rod threaded cover;
[0025] Figure 7 It is a schematic diagram of the structure of a replaceable hexagonal rotating rod threaded cover;
[0026] In the figure: 1. rotating rod, 1.1. handle, 2. sleeve body, 2.1. anti-slip cover, 3. sleeve body threaded cover, 4. rotating rod threaded cover, 4.1. four-corner rotating rod threaded cover, 4.2. hexagonal rotating rod threaded cover. DETAILED DESCRIPTION
[0027] The present invention is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present application.
[0028] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", "third" and the like are only used for description and distinction, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Example
[0029] This embodiment introduces a screw loading and unloading tooling structure, including a rotating rod 1, a rotating rod threaded cover 4, a sleeve barrel 2 and a sleeve barrel threaded cover 3; the lower end of the sleeve barrel 2 and the upper end of the sleeve barrel threaded cover 3 are screwed together, the rotating rod 1 passes through the screwed sleeve barrel 2 and the sleeve barrel threaded cover 3, and the lower end of the rotating rod 1 is screwed together with the rotating rod threaded cover 4.
[0030] This embodiment overcomes the technical problem that during the adjustment process, because the screws for adjusting the horizontal position of the soldering iron are in a small operating space, it takes a long time to load and unload the screws with ordinary wrench tools, which affects the time loss of the entire soldering iron adjustment and is not conducive to improving the equipment operation efficiency and product quality. The SE soldering iron device can be quickly adjusted, the adjustment time is reduced, and the maintenance efficiency and equipment effective operation rate are improved. The tooling reduces the average single adjustment time by 5 minutes. When used in ZJ17 equipment, the time cost and labor cost of a single replacement are reduced. Example
[0031] Based on Example 1, this example introduces a specific implementation method of the screw assembly and disassembly tooling structure, and further explains each unit structure:
[0032] The screw loading and unloading tooling structure comprises a rotating rod 1, a rotating rod threaded cover 4, a sleeve barrel 2 and a sleeve barrel threaded cover 3;
[0033] The upper end of the rotating rod 1 is provided with a handle 1.1, and the handle 1.1 includes two sections of cylinders, the axes of which are located on the same horizontal line and are respectively arranged on both sides of the rotating rod 1. The operator uses the handle 1.1 to realize the rotation operation of the rotating rod thread cover 4. The surface of the cylinder provided on the handle 1.1 is provided with an anti-slip thread structure, which prevents the operator from slipping when holding the handle 1.1 to rotate the rotating rod thread cover 4, thereby enhancing the friction of the operator on the handle 1.1.
[0034] The outer surface of the lower end of the rotating rod 1 is provided with a threaded structure, and the upper end of the inner wall of the rotating rod threaded cover 4 is provided with a threaded structure. The lower end of the rotating rod 1 is screwed with the inner wall of the rotating rod threaded cover 4 through the threaded structure. The rotating rod threaded cover 4 completely coincides with the central axis of the rotating rod 1. The rotating rod threaded cover 4 is driven to rotate by rotating the handle 1.1 to complete the loading and unloading of the nut. The lower end of the inner wall of the rotating rod threaded cover 4 is provided with a nut bayonet that matches the nut to be tightened; the rotating rod threaded cover 4 can be replaced according to actual needs to adapt to different application scenarios. The nut bayonet can be a four-corner or a hexagonal one, that is, the four-corner rotating rod threaded cover 4.1 and the hexagonal rotating rod threaded cover 4.2 in the figure.
[0035] A fixed handle is provided on one side of the upper end of the sleeve body 2, which is convenient for the operator to fix the loading and unloading area and lock the sleeve body 2. An anti-slip sleeve 2.1 is provided on the fixed handle to increase the friction of the operator on the fixed handle. An opening is provided on one side of the sleeve body threaded cover 3 to facilitate the sleeve body 2 to extend into the loading and unloading area.
[0036] The upper end of the inner wall of the sleeve barrel threaded cover 3 is provided with a threaded structure, and the inner wall of the lower end of the sleeve barrel 2 is provided with a threaded structure. The inner wall of the lower end of the sleeve barrel 2 and the upper end of the sleeve barrel threaded cover 3 are screwed together through the threaded structure, and the central axis of the sleeve barrel 2 and the sleeve barrel threaded cover 3 completely coincide with each other; through the cooperation of the sleeve barrel 2 and the sleeve barrel threaded cover 3, the position of the loading and unloading area is further fixed, and the accuracy of the rotating rod threaded cover 4 for loading and unloading nuts is improved. The lower end of the inner wall of the sleeve barrel threaded cover 3 is provided with a nut bayonet that matches the nut to be tightened; the sleeve barrel threaded cover 3 is a replaceable structure to adapt to the application of different scenarios, so that this tooling structure has a certain degree of operational flexibility, a wider range of application, and high interchangeability.
[0037] After the rotating rod 1 passes through the threaded sleeve barrel 2 and the sleeve barrel threaded cover 3, the lower end of the rotating rod 1 is threadedly connected to the rotating rod threaded cover 4.
[0038] When the utility model is working, the sleeve body threaded cover 3 is fixed with the nut of the fixed tooling, and the rotating rod threaded cover 4 is fixed with the nut to be loaded and unloaded. The maintenance personnel hold the fixed handle with one hand and rotate the handle 1.1 with the other hand, so that the nut to be loaded and unloaded can be loaded and unloaded smoothly. If screws of other specifications and shapes are encountered, the rotating rod threaded cover 4 can be replaced, and other rotating rod threaded covers 4 that meet the conditions can be developed for loading and unloading.
[0039] When in use, the tooling occupies a small space and can easily load and remove screws that do not have sufficient space, thereby improving the efficiency of maintenance personnel in adjusting the position of the SE soldering iron, reducing the adjustment time, and improving maintenance efficiency and effective operation rate of equipment.
[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification and equivalent changes made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. A screw loading and unloading tooling structure, characterized in that: The invention comprises a rotating rod (1), a rotating rod threaded cover (4), a sleeve body (2) and a sleeve body threaded cover (3); the lower end of the sleeve body (2) and the upper end of the sleeve body threaded cover (3) are screwed together, the rotating rod (1) passes through the screwed sleeve body (2) and the sleeve body threaded cover (3), and the lower end of the rotating rod (1) is screwed together with the rotating rod threaded cover (4).
2. The screw assembly and disassembly tooling structure according to claim 1, characterized in that: A handle (1.1) is provided at the upper end of the rotating rod (1), and the handle (1.1) comprises two sections of cylinders, the axes of the two sections of cylinders are located on the same horizontal line and are respectively provided on both sides of the rotating rod (1).
3. The screw assembly and disassembly tooling structure according to claim 2, characterized in that: The surface of the cylinder is provided with an anti-skid thread structure.
4. The screw assembly and disassembly tooling structure according to claim 1, characterized in that: The outer surface of the lower end of the rotating rod (1) is provided with a threaded structure, and the upper end of the inner wall of the rotating rod threaded cover (4) is provided with a threaded structure. The lower end of the rotating rod (1) and the inner wall of the rotating rod threaded cover (4) are screwed together via the threaded structure, and the central axis of the rotating rod threaded cover (4) completely coincides with the central axis of the rotating rod (1).
5. The screw assembly and disassembly tooling structure according to claim 1, characterized in that: The lower end of the inner wall of the rotating rod threaded cover (4) is provided with a nut bayonet which matches the nut to be tightened.
6. The screw assembly and disassembly tooling structure according to claim 1, characterized in that: A fixed handle is provided on one side of the upper end of the sleeve body (2).
7. The screw assembly and disassembly tooling structure according to claim 6, characterized in that: The fixed handle is provided with an anti-slip cover (2.1).
8. The screw assembly and disassembly tooling structure according to claim 1, characterized in that: One side of the sleeve body threaded cover (3) is provided with an opening.
9. The screw assembly and disassembly tooling structure according to claim 1, characterized in that: The upper end of the inner wall of the top of the sleeve body threaded cover (3) is provided with a threaded structure, and the inner wall of the lower end of the sleeve body (2) is provided with a threaded structure. The inner wall of the lower end of the sleeve body (2) and the upper end of the sleeve body threaded cover (3) are screwed together via the threaded structure, and the central axes of the sleeve body (2) and the sleeve body threaded cover (3) completely coincide with each other.
10. The screw assembly and disassembly tooling structure according to claim 1, characterized in that: The lower end of the inner wall of the sleeve barrel threaded cover (3) is provided with a nut bayonet which matches the nut to be tightened.