Anti-leakage device of granulator

By installing a material leakage prevention device on the pelletizer, the collapse and material leakage caused by the lack of downpressure limit in the feeding process of the material strip is solved, and the effective downpressure limit and cutting quality of the material strip is improved.

CN222590341UActive Publication Date: 2025-03-11HUA RUI CLAUS ENERGY-SAVING MATERIALS CO LTD
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Patent Information

Application Number
CN202420941487.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-11
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Due to the lack of downward limit during feeding, the existing pelletizers tend to collapse, resulting in the phenomenon of growing particles and spilling and leaking materials.

Method used

A pelletizer anti-feeding device is designed, including a door frame, an active plate, a passive plate and a material strip jacket. By adjusting the position of the material strip jacket and the down pressure of the pressure plate, the effective down pressure limit of the material strip is achieved, reducing the collapse and leakage of the material strip.

Benefits of technology

It effectively avoids the collapse and leakage of material strips, improves the cutting quality of material strips, and is suitable for the granular production needs of material strips of different linear diameters, and is highly practical.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material leakage prevention device of a granulator. The material leakage prevention device comprises a door-shaped frame, a driving plate, a driven plate and a material strip jacket, the door-shaped frame is arranged on a side plate of the granulator, a guide sliding rod is fixedly arranged on the driven plate, through holes matched with the guide sliding rod are formed in the door-shaped frame and the driving plate respectively, a pressure spring is arranged between the driven plate and the driving plate, and an abutting bolt is arranged between the driving plate and the door-shaped frame in a matched mode; the material strip clamping sleeve comprises a U-shaped bottom plate and a pressing plate which can slide up and down and is arranged in the U-shaped bottom plate, lubricating layers are correspondingly arranged on the pressing plate and the U-shaped bottom plate, and the pressing plate is fixedly connected with the driven plate; the material strip clamping device can be conveniently and additionally arranged on an existing granulator, effective downward pressing and limiting of a material strip to be cut can be achieved by adjusting the position of the material strip clamping sleeve, and the material strip is not prone to collapsing, breaking, grain growing, collapsing, scattering and leaking. In addition, the downward pressing force of the pressing plate can be adjusted, so that the pelletizing production requirements of the material strips with different wire diameters are met, and the adaptability is wide.
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Description

Technical Field

[0001] The utility model relates to the field of pelletizing machinery, in particular to a device for preventing material leakage of a pelletizing machine. Background Art

[0002] In the production process of foam plastics and polymer particles, a pelletizer 1 is required to cut the material strips 2 into finished particles for bagging, such as Figure 1 As shown, the basic working principle of the pelletizer 1 is that the upstream roller group 3 sends out the material strips 2, and the downstream knife roller 4 rotates to cut the sent material strips 2 into particles. Combining production practice and usage experience, it is known that the distance between the feed roller group 3 and the knife roller 4 in the existing pelletizer 1 is usually 15cm-25cm, and there is a lack of downward pressure limit above the material strips 2 between the feed roller group 3 and the knife roller 4. When the knife roller 4 contacts the material strips 2, the brittle material strips 2 are prone to breakage, resulting in long particles and material leakage, and there is a certain room for improvement. Utility Model Content

[0003] In view of the problems existing in the background technology, the purpose of the utility model is to provide a pelletizer leakage prevention device, which effectively solves the problems existing in the background technology.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A device for preventing material leakage of a pelletizer comprises a portal frame, an active plate, a passive plate and a material strip clamp; the portal frame is arranged on a side plate of the pelletizer, a guide slide bar is fixedly provided on the passive plate, through holes matching with the guide slide bar are respectively provided on the portal frame and the active plate, a compression spring is provided between the passive plate and the active plate, and a tightening bolt is matched between the active plate and the portal frame; the material strip clamp comprises a U-shaped bottom plate and a pressure plate which is slidable up and down and is arranged in the U-shaped bottom plate, a lubricating layer is correspondingly provided on the pressure plate and the U-shaped bottom plate, and the pressure plate is fixedly connected to the passive plate.

[0006] Furthermore, the door-type frame includes a frame body and two fixed blocks located at the front and rear sides of the frame body, the two fixed blocks are respectively fixedly connected to the side plates of the pelletizer, the frame body is slidably arranged on the fixed blocks and a limiting mechanism is cooperatively arranged between the frame body and the fixed blocks.

[0007] Furthermore, the limiting mechanism includes two fixing plates which are symmetrically arranged on the left and right, and each fixing plate is screwed with a fixing block tightening bolt.

[0008] Furthermore, slide grooves are symmetrically arranged on the front and rear sides of the U-shaped bottom plate, and sliding blocks matching with the slide grooves are arranged on the pressure plate.

[0009] Furthermore, an insertion rod is arranged on the left side of the pressure plate, and an insertion hole is correspondingly arranged on the right side, and the pressure plate is also provided with an insertion rod tightening screw which can be inserted into the insertion hole.

[0010] Furthermore, a stainless steel bar is fixedly provided on the right side of the lubricating layer.

[0011] Furthermore, the lubricating layer is made of polytetrafluoroethylene.

[0012] The utility model has the following beneficial technical effects:

[0013] The utility model can be conveniently installed on an existing pelletizer, and by adjusting the position of the material strip clamping sleeve, effective downward pressure limiting of the material strip to be cut can be achieved, and the material strip is not prone to breakage, long particles, and material leakage. The friction resistance between the material strip clamping sleeve and the material strip is low, and does not affect the feeding of the material strip. In addition, the utility model can also adjust the downward pressure of the pressing plate to meet the pelletizing production needs of material strips with different wire diameters. It has wide adaptability and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the main view of the working status of the prior art;

[0015] Figure 2 This is a front view of the working state of the embodiment of the utility model;

[0016] Figure 3 for Figure 2 A partial enlarged view of the middle A;

[0017] Figure 4 This is a front view of the assembly structure of the door frame and the pelletizer side plate in the embodiment of the utility model;

[0018] Figure 5 It is a top view of the passive plate in the embodiment of the utility model. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0020] In the description of the present utility model, unless otherwise specified, "multiple" means two or more than two; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0021] like Figure 2-5 As shown, a pelletizer leakage prevention device described in this embodiment includes a door frame 5, an active plate 6, a passive plate 7 and a material strip clamp; the door frame 5 is arranged on the side plate of the pelletizer 1, and a guide slide bar 8 is fixed on the passive plate 7. The number of the guide slide bars 8 is two, and the two guide slide bars 8 are diagonally distributed. Through holes matching the guide slide bars 8 are respectively provided on the door frame 5 and the active plate 6, a compression spring 9 is provided between the passive plate 7 and the active plate 6, and a compression spring slot 10 is respectively provided on the passive plate 7 and the active plate 6, and a tightening bolt 11 is matched between the active plate 6 and the door frame 5; the material strip clamp includes A U-shaped bottom plate 12 and a pressure plate 13 which can slide up and down and is arranged in the U-shaped bottom plate 12. Specifically, slide grooves 14 are symmetrically arranged on the front and rear sides of the U-shaped bottom plate 12, and a slider 15 matching the slide groove 14 is arranged on the pressure plate 13. Lubricating layers 16 are correspondingly arranged on the pressure plate 13 and the U-shaped bottom plate 12. The material of the lubricating layer 16 is polytetrafluoroethylene. A stainless steel bar 17 is fixedly arranged on the right side of the lubricating layer 16 to enhance the wear resistance and firmness of the right side of the lubricating layer 16. When the knife roller 4 cuts the material strip 2, the stainless steel bar 17 can better clamp and support the material strip 2; the pressure plate 13 is fixedly connected to the passive plate 7 through a vertical rod.

[0022] The above-mentioned door-type frame 5 includes a frame body 18 and two fixed blocks 19 located on the front and rear sides of the frame body 18, the two fixed blocks 19 are respectively fixedly connected to the side plates of the pelletizer 1 by two bolts, the frame body 18 is slidably set on the fixed blocks 19, and a limiting mechanism is arranged between the frame body 18 and the fixed blocks 19, the limiting mechanism includes two fixed plates 20 arranged symmetrically on the left and right, and each fixed plate 20 is respectively screwed with a fixed block tightening bolt 21; the connection structure between the frame body 18 and the fixed block 19 is that a strip hole 22 is opened on the frame body 18, the fixed block 19 is located in the strip hole 22, and the upper and lower sides of the fixed block 19 are respectively provided with guide grooves matching the edges of the strip hole 22.

[0023] In order to increase the combination of the material strip jacket, an insertion rod 23 is fixedly provided on the left side of the pressure plate 13 and a corresponding insertion hole 24 is provided on the right side. The adjacent material strip jackets are connected by the insertion rod 23 and the insertion hole 24. The pressure plate 13 is also provided with an insertion rod tightening screw 25 that can be inserted into the insertion hole 24. After the insertion rod 23 is inserted into place, it is tightened and fixed by the insertion rod tightening screw 25 to prevent the insertion rod 23 from easily falling out; the cross-section of the preferred insertion rod 23 is elliptical and the long axis of the ellipse is vertically arranged, which enhances the bending strength of the insertion rod 23 in the vertical direction and makes the overall strength of the combined material strip jacket better.

[0024] The working principle of this embodiment is:

[0025] The fixing block 19 is installed by bolts on the side plate of the existing pelletizer 1, and the installation of the door frame 5 is completed. The fixing block is tightened by the bolts 21 to adjust the left and right positions of the frame body 18, so that the material strip clamping sleeve on the far right is close to the knife roller 4 without affecting the rotation of the knife roller 4. This can make the material strip 2 The force-bearing part is well pressed down and tightened during pelletizing, avoiding the material strip 2 from bending and collapsing; the material strip clamping sleeve contacts the material strip conveying platform, and the material strip 2 is introduced between the pressing plate 13 and the U-shaped bottom plate 12, and the tightening bolts 11 are adjusted to make the material strip clamping sleeve obtain a suitable clamping force, that is, the entire installation is completed; this embodiment can be conveniently installed on the existing pelletizer 1, and the effective downward pressure limit of the material strip 2 to be cut can be achieved by adjusting the position of the material strip clamping sleeve, and the friction resistance between the material strip clamping sleeve and the material strip 2 is low, which does not affect the feeding of the material strip 2; in addition, this embodiment can also adjust the downward pressure of the pressing plate 13, so as to meet the pelletizing production needs of material strips 2 with different wire diameters, and has wide adaptability and strong practicality.

[0026] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific uses.

Claims

1. A pelletizer leakage prevention device, characterized in that: It includes a portal frame, an active plate, a passive plate and a material strip clamp; the portal frame is arranged on the side plate of the pelletizer, the passive plate is fixedly provided with a guide slide bar, the portal frame and the active plate are respectively provided with through holes matching with the guide slide bar, a compression spring is arranged between the passive plate and the active plate, and a tightening bolt is matched between the active plate and the portal frame; the material strip clamp includes a U-shaped bottom plate and a pressure plate arranged in the U-shaped bottom plate which can slide up and down, the pressure plate and the U-shaped bottom plate are correspondingly provided with lubricating layers, and the pressure plate is fixedly connected to the passive plate.

2. A pelletizer leakage prevention device according to claim 1, characterized in that: The door-type frame includes a frame body and two fixed blocks located at the front and rear sides of the frame body, the two fixed blocks are respectively fixedly connected to the side plates of the pelletizer, the frame body is slidably arranged on the fixed blocks, and a limiting mechanism is cooperatively arranged between the frame body and the fixed blocks.

3. A pelletizer leakage prevention device according to claim 2, characterized in that: The limiting mechanism comprises two fixing plates which are arranged symmetrically on the left and right, and each fixing plate is respectively screwed with a fixing block tightening bolt.

4. The device for preventing leakage of a pelletizer according to claim 1, characterized in that: The U-shaped bottom plate is symmetrically provided with sliding grooves on both sides, front and rear, and the pressing plate is provided with sliding blocks matched with the sliding grooves.

5. A pelletizer leakage prevention device according to claim 1 or 4, characterized in that: The left side of the pressing plate is provided with an insertion rod, and the right side is correspondingly provided with an insertion hole. The pressing plate is also provided with an insertion rod tightening screw which can be inserted into the insertion hole.

6. The device for preventing leakage of a pelletizer according to claim 1, characterized in that: A stainless steel bar is fixedly arranged on the right side of the lubricating layer.

7. A pelletizer leakage prevention device according to claim 1 or 6, characterized in that: The material of the lubricating layer is polytetrafluoroethylene.