Sludge conveying device with splash-proof function
By designing the sludge conveyor of the screw conveyor and the diversion assembly, the rotating output end of the diversion assembly reduces the sludge drop height and changes the falling angle, solving the problem of sludge splashing and improving the cleanliness and safety of sludge transport.
Patent Information
- Application Number
- CN202420775130.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-15
AI Technical Summary
Sludge is prone to splashing during the transmission process, causing sludge to splash on the workshop walls, equipment and past maintenance personnel, affecting environmental protection requirements, on-site management safety, and aggravate equipment corrosion.
A sludge conveyor device including a screw conveyor and a flow guide assembly is designed to reduce the height of the free fall of sludge and change the angle at which sludge falls into the transport vehicle through the rotating output end of the flow guide assembly, and prevent sludge from splashing.
It effectively slows down the sludge drop rate, prevents sludge splashing, improves the cleanliness and safety of sludge transport, and solves the problem of sludge splashing.
Smart Images

Figure CN222592541U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sludge treatment, and in particular relates to a sludge conveying device with an anti-splashing function. Background Art
[0002] In the subsequent process of sewage treatment, the sludge with a high water content is directly transferred to the upper part of the transfer vehicle through the screw conveyor, and finally squeezed out from the end and dropped into the carriage. Considering the convenience of the transfer vehicle in and out, the end of the conveyor should be higher than the highest point of the carriage. In addition to the height of the interior of the carriage, the sludge falls vertically from the end of the conveyor port into the carriage. The sludge falls at a height of about 3m, which makes the sludge fall freely too fast and easily splashes. It can even fly out of the carriage and splash onto the walls of the workshop, equipment, and passing maintenance personnel. On the one hand, it does not meet environmental protection requirements, and on the other hand, it is not conducive to on-site management, and even aggravates equipment corrosion and endangers the safety of passing maintenance personnel. In response to this problem, the general method of regularly stopping the sludge transfer related equipment and timely cleaning the sludge on the walls and equipment is adopted. This not only increases the workload of cleaning, but also there are risks in cleaning at high places, and it also affects the safe and stable operation of the equipment. Utility Model Content
[0003] The technical problem to be solved by the utility model is to solve the problem caused by sludge splashing, and to provide a sludge conveying device with a splash-proof function which has a compact structure, is convenient for assembly and disassembly, has high reliability and is low in cost.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A sludge conveying device with an anti-splash function comprises a screw conveyor and a guide assembly, wherein the input end of the screw conveyor is respectively connected to a sludge dewatering room and a plurality of sludge dewatering machines to collect dewatered sludge, the output end of the screw conveyor is connected to the input end of the guide assembly, the output end of the guide assembly extends into the carriage of a transport vehicle, the dewatered sludge flows through the screw conveyor and the guide assembly in sequence and then enters the transport vehicle, the output end of the guide assembly can be rotated to reduce the height of the sludge free fall and change the angle at which the sludge falls into the transport vehicle to prevent the sludge from splashing.
[0006] As a further improvement of the utility model, the guide assembly includes a first guide cylinder and a second guide cylinder. The first guide cylinder is arranged in a vertical direction. The top end of the first guide cylinder is fixedly connected to the output end of the screw conveyor. The bottom end of the first guide cylinder is hinged to the second guide cylinder. The second guide cylinder is rotated to change the angle between the first guide cylinder and the second guide cylinder, and change the angle at which the sludge falls into the transport vehicle to prevent the sludge from splashing.
[0007] As a further improvement of the present invention, the width of the second flow guide tube is slightly greater than the width of the first flow guide tube. When the second flow guide tube rotates, the bottom of the first flow guide tube is wrapped inside the second flow guide tube.
[0008] As a further improvement of the present invention, a connecting pin is provided at a hinged joint between the first guide tube and the second guide tube, and the second guide tube rotates in a vertical direction around the connecting pin.
[0009] As a further improvement of the present invention, reinforcing ribs are provided around the outer side of the second guide tube, the reinforcing ribs are close to the sludge outlet of the second guide tube, and a pair of lifting ears are provided on the reinforcing ribs, the lifting ears are connected to the lifting assembly, and the lifting assembly drives the lifting ears to rise and fall, so as to realize the second guide tube to rotate in the vertical direction around the connecting pin.
[0010] As a further improvement of the present invention, the second guide tube rotates around the connecting pin in the vertical direction at an angle of 0° to 90°.
[0011] As a further improvement of the utility model, the lifting component is a manual hoist or an electric hoist or a manual chain or an electric chain; the fulcrum of the lifting component is arranged on the top of the mud discharge bin or the upper part of the first guide tube.
[0012] As a further improvement of the present invention, the top end of the first guide cylinder is welded and fixed to the output end of the screw conveyor.
[0013] As a further improvement of the present invention, the screw conveyor is a shaftless screw conveyor.
[0014] Compared with the prior art, the advantages of the utility model are:
[0015] The utility model discloses a sludge conveying device with splash-proof function, which is respectively connected to a sludge dewatering room and a plurality of sludge dewatering machines through the input end of a screw conveyor to realize the collection of dewatered sludge, and the output end of the screw conveyor is connected to the input end of a flow guide component, and the output end of the flow guide component faces the transport vehicle, and the dewatered sludge flows through the screw conveyor and the flow guide component in sequence and then enters the transport vehicle. At the same time, the output end of the flow guide component can be rotated, and the output end of the flow guide component can be rotated to a suitable position to change the angle at which the sludge falls into the transport vehicle, so as to reduce the height of the sludge free fall, effectively slow down the speed of the sludge when it descends, prevent the sludge from splashing, fundamentally solve the problem of sludge splashing, and improve the cleanliness and safety of sludge transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the plane layout principle of the sludge conveying system in a specific embodiment of the utility model.
[0017] Figure 2It is a schematic diagram of the unfolded structural principle of the flow guide component in a specific embodiment of the utility model.
[0018] Figure 3 It is a schematic diagram of the connection structure principle between the screw conveyor and the guide assembly in a specific embodiment of the utility model.
[0019] Figure 4 This is a schematic diagram of the connection structure principle between the screw conveyor and the guide assembly from another perspective in a specific embodiment of the utility model.
[0020] Legend: 1. Screw conveyor; 11. Motor; 2. Guide assembly; 21. First guide tube; 22. Second guide tube; 23. Connecting pin; 24. Reinforcement rib; 25. Lifting lug; 100. Sludge dewatering room; 200. Sludge dewatering machine; 300. Sludge discharge bin; 400. Transport vehicle. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings and specific preferred embodiments, but the protection scope of the present invention is not limited thereby.
[0022] Example
[0023] like Figures 1 to 4 As shown, the sludge conveying device with splash-proof function of the utility model comprises a screw conveyor 1 and a guide assembly 2. The input end of the screw conveyor 1 is respectively connected to a sludge dewatering room 100 and a plurality of sludge dewatering machines 200 to realize the collection of dewatered sludge. After the sewage is treated, a mud-water mixture is obtained. The mud-water mixture enters the sludge dewatering machine 200. After the water is filtered out by centrifugal action, sludge with a water content of about 80% is obtained. The sewage is collected and reprocessed, and the sludge is conveyed to the screw conveyor 1, and finally slowly conveyed to the end of the screw conveyor 1 and falls into the transport vehicle 400. The output end of the screw conveyor 1 is connected to the input end of the guide component 2, and the output end of the guide component 2 extends into the carriage of the transport vehicle 400. The dewatered sludge flows through the screw conveyor 1 and the guide component 2 in sequence and then enters the transport vehicle 400. The output end of the guide component 2 can be rotated to reduce the height of the sludge free fall and change the angle at which the sludge falls into the transport vehicle 400 to prevent the sludge from splashing.
[0024] In this embodiment, the input end of the screw conveyor 1 is respectively connected to the sludge dewatering room 100 and multiple sludge dewatering machines 200 to realize the collection of dewatered sludge, and the output end of the screw conveyor 1 is connected to the input end of the diversion component 2, and the output end of the diversion component 2 is facing the transport vehicle 400. The dewatered sludge flows through the screw conveyor 1 and the diversion component 2 in turn and then enters the transport vehicle 400. At the same time, the output end of the diversion component 2 can be rotated. By rotating the output end of the diversion component 2 to a suitable position, the movement direction of the sludge and the angle of falling into the transport vehicle are changed to reduce the height of the sludge free fall, effectively slowing down the speed of the sludge when it descends, preventing the sludge from splashing, fundamentally solving the problem of sludge splashing, and improving the cleanliness and safety of sludge transportation.
[0025] like Figure 2 As shown, the guide assembly 2 includes a first guide cylinder 21 and a second guide cylinder 22. The first guide cylinder 21 and the second guide cylinder 22 both adopt a square structure. The first guide cylinder 21 is arranged in the vertical direction. The top of the first guide cylinder 21 is fixedly connected to the output end of the screw conveyor 1 to realize the dewatered sludge being guided into the guide assembly 2. The bottom end of the first guide cylinder 21 is hinged to the second guide cylinder 22. The second guide cylinder 22 is rotated to change the angle between the first guide cylinder 21 and the second guide cylinder 22, change the movement direction of the sludge, and then change the angle at which the sludge falls into the transport vehicle 400 to prevent the sludge from splashing.
[0026] like Figure 3 and Figure 4 As shown, in this embodiment, the screw conveyor 1 adopts a shaftless screw conveyor, and a motor 11 is provided at the end of the screw conveyor 1. The top end of the first guide cylinder 21 is welded and fixed to the output end of the screw conveyor 1, which has the advantages of simple structure and reliable connection, and realizes a stable connection between the guide component 2 and the screw conveyor 1.
[0027] In this embodiment, the width of the second guide tube 22 is slightly larger than the width of the first guide tube 21. When the second guide tube 22 rotates, the bottom of the first guide tube 21 is wrapped inside the end of the second guide tube 22 to prevent sludge from splashing out from the connection between the first guide tube 21 and the second guide tube 22.
[0028] like Figure 2 As shown, a connecting pin 23 is provided at the hinged joint between the first guide tube 21 and the second guide tube 22 , and the second guide tube 22 rotates in the vertical direction around the connecting pin 23 .
[0029] like Figure 2As shown, a reinforcing rib 24 is provided around the outer side of the second guide tube 22, and the reinforcing rib 24 is close to the sludge outlet of the second guide tube 22. A pair of lifting ears 25 are provided on the reinforcing rib 24, and the lifting ears 25 are connected to the lifting assembly. The lifting assembly drives the lifting ears 25 to rise and fall, so as to realize the second guide tube 22 to rotate in the vertical direction around the connecting pin 23.
[0030] Furthermore, the second guide cylinder 22 rotates around the connecting pin 23 in the vertical direction at an angle of 0° to 90°. When the transport vehicle 400 enters and exits the sludge discharge bin 300, the second guide cylinder 22 is horizontal, and the second guide cylinder 22 and the first guide cylinder 21 are perpendicular to each other, which is convenient for the vehicle to enter and exit. After the vehicle is parked, the second guide cylinder 22 rotates to a certain angle and starts to transport the sludge.
[0031] Specifically, the lifting component can adopt a manual hoist or an electric hoist or a manual chain or an electric chain. The fulcrum of the lifting component is set on the top of the mud discharge bin 300 or the upper part of the first guide tube 21. When the lifting component is in operation, it only needs to drive the second guide tube 22 to rotate.
[0032] Although the utility model is disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any technician familiar with the art can use the above disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the utility model without departing from the spirit and technical solution of the utility model, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of protection of the technical solution of the utility model.
Claims
1. A sludge conveying device with splash-proof function, characterized in that: The invention comprises a screw conveyor (1) and a flow guide assembly (2); the input end of the screw conveyor (1) is respectively connected to a sludge dewatering room (100) and a plurality of sludge dewatering machines (200) to collect dewatered sludge; the output end of the screw conveyor (1) is connected to the input end of the flow guide assembly (2); the output end of the flow guide assembly (2) extends into the carriage of a transport vehicle (400); the dewatered sludge flows through the screw conveyor (1) and the flow guide assembly (2) in sequence and then enters the transport vehicle (400); the output end of the flow guide assembly (2) is rotatable to reduce the height of the sludge free fall and change the angle at which the sludge falls into the transport vehicle (400) to prevent the sludge from splashing.
2. The sludge conveying device with splash-proof function according to claim 1, characterized in that: The guide assembly (2) comprises a first guide cylinder (21) and a second guide cylinder (22), wherein the first guide cylinder (21) is arranged in a vertical direction, the top end of the first guide cylinder (21) is fixedly connected to the output end of the screw conveyor (1), and the bottom end of the first guide cylinder (21) is hinged to the second guide cylinder (22), and the second guide cylinder (22) is rotated to change the angle between the first guide cylinder (21) and the second guide cylinder (22), and to change the angle at which the sludge falls into the transport vehicle (400), thereby preventing the sludge from splashing.
3. The sludge conveying device with splash-proof function according to claim 2, characterized in that: The width of the second flow guide tube (22) is slightly greater than the width of the first flow guide tube (21), and when the second flow guide tube (22) rotates, the bottom of the first flow guide tube (21) is wrapped inside the second flow guide tube (22).
4. The sludge conveying device with splash-proof function according to claim 3, characterized in that: A connecting pin (23) is provided at a hinged joint between the first flow guide cylinder (21) and the second flow guide cylinder (22), and the second flow guide cylinder (22) rotates in a vertical direction around the connecting pin (23).
5. The sludge conveying device with splash-proof function according to claim 4, characterized in that: A reinforcing rib (24) is provided around the outer side of the second guide tube (22), the reinforcing rib (24) being close to the sludge outlet of the second guide tube (22), and a pair of lifting ears (25) are provided on the reinforcing rib (24), the lifting ears (25) being connected to a lifting assembly, and the lifting assembly drives the lifting ears (25) to rise and fall, so as to realize the second guide tube (22) rotating in a vertical direction around the connecting pin (23).
6. The sludge conveying device with splash-proof function according to claim 5, characterized in that: The second guide tube (22) rotates around the connecting pin (23) in the vertical direction at an angle of 0° to 90°.
7. The sludge conveying device with splash-proof function according to claim 5, characterized in that: The lifting component is a manual hoist or an electric hoist or a manual chain or an electric chain; the fulcrum of the lifting component is arranged on the top of the mud discharge bin (300) or the upper part of the first guide cylinder (21).
8. The sludge conveying device with splash-proof function according to any one of claims 2 to 7, characterized in that: The top end of the first guide cylinder (21) is welded and fixed to the output end of the screw conveyor (1).
9. The sludge conveying device with splash-proof function according to any one of claims 1 to 7, characterized in that: The screw conveyor (1) is a shaftless screw conveyor.