Uniform adjusting and distributing device for macrocrystalline fused magnesite furnace
By designing a uniformly adjusting fabric device for electromelting magnesium sand furnaces, the problems of high labor intensity, serious dust pollution and uneven furnace materials caused by artificial shoveling fabrics in the prior art are solved, and rapid and uniform fabrics of raw materials are achieved and safe production are achieved.
Patent Information
- Application Number
- CN202421275608.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In the existing electromelting magnesium sand production equipment, manual shoveling and fabric fabric method leads to high labor intensity for workers, serious dust pollution, and uneven furnace fabric fabric, which can easily cause spraying and splashing furnace accidents.
A large crystalline electromelting magnesium sand furnace is designed to uniformly adjust the fabric device, including a cloth box, a drive motor, a drive gear, a driven gear, a drive ring, a vertical rod, a scraper, a cloth plate, a drop pipe and a drop groove, so as to achieve uniform dispersion of raw materials through rotation and pushing.
The rapid and even fabric of raw materials is achieved, the labor intensity of workers is reduced, the dust pollution is reduced, and the spray furnace and splashing accidents caused by uneven furnace materials are avoided.
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Figure CN222598487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fused magnesia production equipment, in particular to a device for evenly regulating the distribution of large-crystallization fused magnesia furnaces. Background Art
[0002] Large crystal fused magnesia is mainly made by melting light-burned magnesium oxide powder in a submerged arc furnace. It has many advantages such as high purity, large crystal grains, dense structure, strong slag resistance, good thermal shock stability, etc. It is an important raw material for the production of high-grade magnesia bricks, magnesia carbon bricks and amorphous refractory materials. At present, the submerged arc furnace is mainly composed of a furnace drum, a graphite electrode and a rail car. The furnace drum is generally a cylinder with a diameter of 1.3 to 2.0m and a height of 4 to 6m, which is welded with a steel plate roll with a thickness of 5 to 8mm. The furnace drum is placed on the rail car, and three graphite electrodes are extended into the interior of the upper opening of the furnace drum. The material distribution method adopts manual shoveling or high-level silo. The charge is poured from one or two points on the upper part of the furnace to the bottom of the furnace, and current is introduced through the graphite electrodes to heat and melt the charge between the electrodes. During the production process, as the charge is continuously added, the electric control system automatically controls the electrodes to gradually rise until the molten charge fills the furnace tube and finally completes a smelting cycle. After the smelting is completed, the graphite electrodes are completely pulled out, and the furnace tube is pushed to the factory building by a rail car for natural cooling. Usually, the furnace tube is replaced for each furnace, and the graphite electrodes and rail cars can be recycled. The disadvantages of the existing technology are: in the method of manual shoveling and spreading, the charge is first transported to the operating platform above the furnace tube, and the workers use The charge is shoveled into the furnace barrel with tools such as shovels, and the charge falls from the upper opening of the furnace barrel to the bottom of the furnace barrel. The labor intensity of the workers is extremely high, and during the continuous smelting process of the ore-heat furnace, the temperature of the operating platform is extremely high. The dust bursting upward from the furnace barrel during the shoveling process causes serious pollution and seriously damages the health of the workers. During smelting, high-pressure gas in the charge often sprays upward, causing furnace spraying and splashing accidents, which seriously threaten the personal safety of the workers. In addition, this method also has the problem of uneven charge distribution. In the high-level silo chute distribution method, a chute is used to slide the charge into the furnace barrel. During the distribution process, manual intervention can be made to adjust the discharge direction, but there is still a problem. The problem of uneven charge distribution is that during the charge distribution process, the charge accumulates in a fixed place or several places. As the charge falls, most of the charge can be spread on the bottom of the furnace, but there is still a charge peak directly below the charging position, which causes the charge to be not evenly spread on the bottom of the furnace tube of the ore-fired furnace. During the electric smelting process, a large amount of gas will be generated when the charge is melted. Uneven charge and too thick a layer of charge or poor air permeability of the layer of charge will cause gas to gather in the smelting area of the charge, and then the air pressure will increase, causing production accidents such as furnace spraying and furnace splashing and personal safety accidents. Therefore, a large-crystal electric fused magnesia furnace uniformly adjusts the charge distribution device to solve the above problems. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a device for uniformly adjusting the material distribution of a large crystal fused magnesia furnace, which has the advantages of convenient, rapid and uniform material distribution.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a technical solution adopted by a large crystal fused magnesia sand furnace uniformly adjusting the distribution device is: it includes a large crystal fused magnesia sand furnace body, a distribution box is arranged on the top of the large crystal fused magnesia sand furnace body, a driving motor is fixedly connected to the right side of the distribution box, a driving gear is fixedly connected to the output end of the driving motor, a driven gear is meshed on the surface of the driving gear, a driving ring is fixedly connected to the inner cavity of the driven gear, a vertical rod is fixedly connected to the bottom of the driving ring, a scraper is fixedly connected to the bottom of the vertical rod, a distribution plate is fixedly connected to the bottom of the inner cavity of the distribution box, a drop pipe is fixedly connected to the top of the distribution plate, a drop groove is provided on the surface of the drop pipe, and support blocks are fixedly connected to both sides of the bottom of the distribution box.
[0007] As a preferred solution, both sides of the top of the large crystal fused magnesia sand furnace body are fixedly connected to limit blocks, both sides of the bottom of the distribution box are fixedly connected to limit rods, and the inner cavity of the limit block is provided with an insertion groove adapted to the limit rod.
[0008] As a preferred solution, the support block is in an inverted L-shape, and one side of the support block is in contact with the inner cavity wall at the top of the large crystal fused magnesia furnace body.
[0009] As a preferred solution, the number of the scrapers is four, a distribution groove is provided on the surface of the distribution plate, and the top of the drop pipe is connected to a wide-mouth pipe.
[0010] As a preferred solution, the opening direction of the falling channel is consistent with the direction of the distribution plate, the falling pipe is located at the axis of the top of the distribution plate, and the distribution plate and the scraper are both inclined in design.
[0011] As a preferred solution, a driving bearing is fixedly connected to the top of the inner cavity of the material distribution box, and the outer surface of the driving ring is fixedly connected to the inner ring of the driving bearing.
[0012] As a preferred solution, an extension plate is fixedly connected to the surface of the material distribution box, and a lifting ring is fixedly connected to the top of the extension plate.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a device for uniformly adjusting the distribution of large-crystallization fused magnesia furnaces, which has the following beneficial effects.
[0015] 1. Through the coordinated use of the large crystal fused magnesia furnace body, distribution box, drive motor, drive gear, driven gear, drive ring, vertical rod, scraper, distribution plate, drop pipe, drop trough and support block, the material can be fed by rotating and pushing during feeding, which can not only realize continuous and rapid feeding, but also evenly spread the raw materials and solve the problem of uneven distribution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a top view schematic diagram of the cloth box of the utility model;
[0018] Figure 3 It is a cross-sectional schematic diagram of the material distribution box of the utility model.
[0019] In the figure: 1. large crystal fused magnesia furnace body; 2. distribution box; 3. driving motor; 4. driving gear; 5. driven gear; 6. driving ring; 7. vertical rod; 8. scraper; 9. distribution plate; 10. drop pipe; 11. drop groove; 12. support block; 13. limit block; 14. limit rod; 15. distribution groove; 16. wide-mouth pipe; 17. driving bearing; 18. extension plate; 19. lifting ring. DETAILED DESCRIPTION
[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0021] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] See also Figure 1-3 The utility model discloses a device for uniformly adjusting the distribution of large-crystallized fused magnesia furnace, comprising a large-crystallized fused magnesia furnace body 1, a distribution box 2 is arranged on the top of the large-crystallized fused magnesia furnace body 1, a driving motor 3 is fixedly connected to the right side of the distribution box 2, a driving gear 4 is fixedly connected to the output end of the driving motor 3, a driven gear 5 is meshed on the surface of the driving gear 4, a driving ring 6 is fixedly connected to the inner cavity of the driven gear 5, a vertical rod 7 is fixedly connected to the bottom of the driving ring 6, a scraper 8 is fixedly connected to the bottom of the vertical rod 7, a distribution plate 9 is fixedly connected to the bottom of the inner cavity of the distribution box 2, a drop pipe 10 is fixedly connected to the top of the distribution plate 9, a drop through groove 11 is provided on the surface of the drop pipe 10, and support blocks 12 are fixedly connected to both sides of the bottom of the distribution box 2.
[0024] The two sides of the top of the large crystal fused magnesia furnace body 1 are fixedly connected to the limiting blocks 13, and the two sides of the bottom of the material distribution box 2 are fixedly connected to the limiting rods 14. The inner cavity of the limiting block 13 is provided with an insertion slot adapted to the limiting rod 14;
[0025] By providing the limiting block 13 and the limiting rod 14, the fabric box 2 can be prevented from deflecting when the fabric box 2 is provided.
[0026] The support block 12 is in an inverted L shape, and one side of the support block 12 is in contact with the inner cavity wall at the top of the large crystal fused magnesia furnace body 1;
[0027] There are four scrapers 8, a distribution plate 9 has a distribution groove 15 on its surface, and a wide-mouthed pipe 16 is connected to the top of the drop pipe 10;
[0028] By providing the wide-mouthed tube 16 , the raw materials transported by the external conveyor belt can smoothly fall into the drop tube 10 .
[0029] The opening direction of the drop groove 11 is consistent with the direction of the distribution plate 9, and the drop pipe 10 is located at the axis of the top of the distribution plate 9. The distribution plate 9 and the scraper 8 are both inclined.
[0030] A driving bearing 17 is fixedly connected to the top of the inner cavity of the material distribution box 2, and the outer surface of the driving ring 6 is fixedly connected to the inner ring of the driving bearing 17;
[0031] By providing the driving bearing 17 , the driving ring 6 can rotate smoothly.
[0032] An extension plate 18 is fixedly connected to the surface of the material distribution box 2, and a lifting ring 19 is fixedly connected to the top of the extension plate 18;
[0033] By providing the extension plate 18 and the lifting ring 19, it is convenient to lift the material distribution box 2, and it is easy to install and remove.
[0034] The working principle of the utility model is as follows: the external hoisting equipment hoists the distribution box 2 to the top of the large crystal fused magnesia furnace body 1 through the lifting ring 19, and the distribution box 2 is placed downward, so that the limit rod 14 is inserted downward into the insertion groove of the limit block 13, so that the support block 12 is in contact with the top of the large crystal fused magnesia furnace body 1, and then the external conveyor belt conveys the raw material to the wide-mouth pipe 16, and the raw material falls into the drop pipe 10 through the wide-mouth pipe 16, and falls onto the distribution plate 9 through the drop groove 11, and the driving motor 3 drives the driving ring 6 to rotate through the driving gear 4 and the driven gear 5, and the driving ring 6 drives the scraper 8 to rotate through the vertical rod 7, and the scraper 8 pushes the raw material on the distribution plate 9 to the distribution groove 15, and falls into the large crystal fused magnesia furnace body 1 through the distribution groove 15.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A device for uniformly adjusting the distribution of large crystal fused magnesia furnace, comprising a large crystal fused magnesia furnace body (1), characterized in that: A distribution box (2) is arranged on the top of the large crystal fused magnesia furnace body (1), a driving motor (3) is fixedly connected to the right side of the distribution box (2), a driving gear (4) is fixedly connected to the output end of the driving motor (3), a driven gear (5) is meshed on the surface of the driving gear (4), a driving ring (6) is fixedly connected to the inner cavity of the driven gear (5), a vertical rod (7) is fixedly connected to the bottom of the driving ring (6), a scraper (8) is fixedly connected to the bottom of the vertical rod (7), a distribution plate (9) is fixedly connected to the bottom of the inner cavity of the distribution box (2), a drop pipe (10) is fixedly connected to the top of the distribution plate (9), a drop groove (11) is provided on the surface of the drop pipe (10), and support blocks (12) are fixedly connected to both sides of the bottom of the distribution box (2).
2. The device for uniformly adjusting the material distribution of a large crystal fused magnesia furnace according to claim 1 is characterized in that: Both sides of the top of the large crystal fused magnesia furnace body (1) are fixedly connected to limit blocks (13), and both sides of the bottom of the material distribution box (2) are fixedly connected to limit rods (14), and the inner cavity of the limit block (13) is provided with an insertion slot that is compatible with the limit rod (14).
3. The uniform distribution device for large crystal fused magnesia furnace according to claim 1 is characterized in that: The support block (12) is in an inverted L-shape, and one side of the support block (12) is in contact with the inner cavity wall at the top of the large crystal fused magnesia furnace body (1).
4. The device for uniformly adjusting the material distribution of a large crystal fused magnesia furnace according to claim 1 is characterized in that: The number of the scrapers (8) is four, a distribution groove (15) is provided on the surface of the distribution plate (9), and the top of the drop pipe (10) is connected to a wide-mouth pipe (16).
5. The device for uniformly adjusting the material distribution of a large crystal fused magnesia furnace according to claim 1 is characterized in that: The opening direction of the drop groove (11) is consistent with the direction of the distribution plate (9), the drop pipe (10) is located at the axis of the top of the distribution plate (9), and the distribution plate (9) and the scraper (8) are both inclined.
6. The device for uniformly adjusting the material distribution of a large crystal fused magnesia furnace according to claim 1 is characterized in that: A driving bearing (17) is fixedly connected to the top of the inner cavity of the material distribution box (2), and the outer surface of the driving ring (6) is fixedly connected to the inner ring of the driving bearing (17).
7. The device for uniformly adjusting the material distribution of a large crystal fused magnesia furnace according to claim 1 is characterized in that: An extension plate (18) is fixedly connected to the surface of the material distribution box (2), and a lifting ring (19) is fixedly connected to the top of the extension plate (18).