Continuous thickness measuring device
By designing a continuous thickness measurement device, the aerogel felt is conveyed using the gap between the transmission roller assembly and the measurement roller assembly, and a sensor is installed on the measurement roller assembly, the continuous measurement of the thickness of the aerogel felt is achieved, solving the problem of difficulty in measuring the entire roll thickness in the prior art, and improving quality control efficiency and quality stability.
Patent Information
- Application Number
- CN202421256854.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The prior art is difficult to effectively measure the thickness of the entire roll of aerogel felt, which leads to unfavorable quality control and cannot meet consumers' requirements for improving the quality of aerogel felt.
A continuous thickness measurement device is designed, including a mounting frame and a measuring mechanism, and the aerogel felt is conveyed through the gap between the transmission roller assembly and the measuring roller assembly, and a sensor is provided on the measuring roller assembly, and the sensor is used to detect the displacement of the measurement roller in the up and down direction to achieve continuous measurement of the thickness of the aerogel felt.
Continuous multi-point thickness measurement of aerogel felt is achieved, and the thickness changes of aerogel felt are accurately sensed, which reduces the impact of compressed deformation on the measurement results, and improves the quality control efficiency and quality stability of aerogel felt.
Smart Images

Figure CN222598794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing, in particular to a continuous thickness measuring device. Background Art
[0002] Aerogel felt is a flexible thermal insulation felt made of carbon fiber or ceramic glass fiber wool or pre-oxidized fiber felt as the main material, which is compounded with nano-silicon dioxide or metal aerogel through a special process. It is characterized by low thermal conductivity and certain tensile and compressive strength, so it is widely used in industrial pipelines, storage tanks, construction, power plants, transportation, household appliances and other fields. As the scope of use of aerogel felt continues to expand, consumers' quality requirements for aerogel felt are also constantly increasing. Therefore, it is necessary to conduct comprehensive and timely testing of its performance parameters throughout the production process of aerogel felt, so as to promptly discover and deal with unqualified fiber felt raw materials and aerogel felt products, and ensure that the aerogel felt shipped has good quality.
[0003] However, currently, a thickness gauge is usually used to measure the thickness of individual points on the felt body, which is not enough to reflect the thickness of the entire roll of felt and will have an adverse effect on the quality control of the aerogel felt. Utility Model Content
[0004] The utility model aims to provide a continuous thickness measuring device which can measure the thickness of a felt body at multiple points continuously.
[0005] To achieve the above object, the utility model adopts the following technical scheme: the continuous thickness measuring device comprises a mounting frame and a measuring mechanism, the measuring mechanism is mounted on the front side of the mounting frame and is used to measure the thickness of the workpiece, the measuring mechanism comprises a transmission roller assembly and a measuring roller assembly; the transmission roller assembly is mounted on the bottom of the front side of the mounting frame, the transmission roller assembly comprises two first mounting plates slidably connected to the mounting frame, a first mounting shaft fixedly mounted on the opposite sides of the two first mounting plates, and a transmission roller rotatably mounted on the first mounting shaft; the measuring roller assembly is correspondingly arranged above the transmission roller assembly, the measuring roller assembly comprises a first fixed block slidable relative to the mounting frame, a guide rod assembly moving up and down relative to the first fixed block, and a measuring roller fixed to the lower end of the guide rod assembly, the workpiece can pass between the transmission roller and the measuring roller, so that the measuring roller floats up and down relative to the transmission roller; the sensor is fixedly arranged relative to the mounting frame, the sensor detects the displacement of the measuring roller in the up and down direction to measure the thickness of the workpiece passing between the measuring roller and the transmission roller, and then continuously measures the thickness of all points of a point position of the workpiece along the feeding direction.
[0006] The beneficial effect is: by respectively arranging mounting seats at the top and bottom of the mounting frame to install the measuring roller assembly and the driving roller assembly, the aerogel felt can be transported between the driving roller assembly and the measuring roller assembly, and a sensor is arranged on the measuring roller assembly, and when the height of the measuring roller rises or falls with the thickness of the aerogel felt, the sensing probe of the sensor is squeezed to different degrees, so that the sensor can accurately sense the thickness change of the aerogel felt, thereby achieving the purpose of continuously measuring the thickness of the aerogel felt.
[0007] A further technical solution of the utility model is that two second fixing blocks are fixedly mounted on the first fixing block, and both of the two second fixing blocks are provided with mounting holes penetrating from top to bottom, and both of the two mounting holes are used for mounting the guide rod assembly.
[0008] A further technical solution of the utility model is that the guide rod assembly includes two guide rods, and connecting pieces are fixedly installed at the bottom ends of the two guide rods. An opening is provided at the bottom of the connecting piece, and a second mounting shaft for installing a measuring roller is installed at the bottom opening of the connecting piece. The measuring roller drives the connecting piece to rise when the workpiece passes by, and the sensor measures the displacement of the connecting piece, that is, the thickness of the workpiece.
[0009] A further technical solution of the utility model is that the measuring roller assembly also includes an adjusting assembly, which includes an elastic member, an adjusting member, a fixed plate and an adjusting block; one end of the two guide rods passes through the two mounting holes and is connected to the top of the connecting member, the other ends of the two guide rods pass through the adjusting block and are fixedly mounted on the fixed plate, the elastic member is sleeved on the outer surface of the guide rod and abuts between the adjusting block and the second fixed block; the adjusting member includes a handle and a threaded rod, the threaded rod is threadedly connected to the fixed plate, and the threaded rod passes through the fixed plate and abuts against the adjusting block, the handle is connected to one end of the threaded rod away from the adjusting block, and is used to rotate the threaded rod.
[0010] The beneficial effect is: turning the handle to extend the threaded rod toward the bottom to press down the adjusting block, moving the measuring roller to a preset height, applying prestress to the elastic part through the adjusting block, so that the prestress of the elastic part counteracts the elastic force of the spring connected to the sensing probe inside the sensor and the gravity of the measuring roller and other components, and adjusting the spacing between the measuring roller and the transmission roller to ensure that when the aerogel felt passes, the height of the measuring roller can be increased or decreased as the thickness of the aerogel felt changes, so that the sensor can accurately sense the thickness change of the aerogel felt and reduce the influence of the compressive deformation of the aerogel felt on the measurement results.
[0011] A further technical solution of the utility model is that the sensor is fixedly mounted on the first fixing block, and the sensor is located between two second fixing blocks.
[0012] A further technical solution of the utility model is that second mounting plates are fixedly installed on both sides of the first fixing block, and second fixing bolts for mounting and fixing the second mounting plates are installed inside the two second mounting plates. The transmission roller assembly also includes a first fixing bolt installed inside the first mounting plate to fix the first fixing bolt, and a first fixing nut is threadedly installed on one end of the first fixing bolt, and a part of the first fixing bolt and the first fixing nut are both slidably installed inside the mounting frame.
[0013] A further technical solution of the utility model is that the mounting frame includes two support plates, and mounting seats are fixedly installed on the bottom of the top of the two support plates relative to the inner side, and sliding grooves are opened inside the two mounting seats; the sliding grooves of the mounting seats on the top are used to install the second fixing bolt and the second fixing nut, and the sliding grooves of the mounting seats on the bottom are used to install the first fixing bolt and the first fixing nut.
[0014] The beneficial effect is that a sliding groove is provided inside the mounting seat to mount the driving roller assembly and the measuring roller assembly, so that the user can adjust their positions conveniently.
[0015] A further technical solution of the utility model is that the first mounting shaft is mounted on the mounting plate by a first mounting bolt, and a first connecting bearing for mounting the driving roller is fixedly mounted on the outer surface of the first mounting shaft.
[0016] A further technical solution of the utility model is that a second connecting bearing for installing a measuring roller is fixedly installed on the outer surface of the second installation shaft, and the positions of the measuring roller and the driving roller correspond to each other.
[0017] A further technical solution of the utility model is that a plurality of measuring mechanisms are installed on the mounting frame.
[0018] The beneficial effect is that when in use, multiple measuring mechanisms can be arranged along the mounting seat according to actual needs, and the thickness of the aerogel felt or fiber felt can be continuously measured at multiple positions. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model.
[0020] Figure 2 It is a structural schematic diagram of a mounting frame in a specific embodiment of the utility model.
[0021] Figure 3 It is a structural schematic diagram of a measuring mechanism in a specific embodiment of the utility model.
[0022] In the figure: 1-mounting frame, 11-mounting seat, 111-sliding groove, 12-support plate, 121-mounting groove, 2-transmission roller assembly, 21-first mounting plate, 22-first fixing bolt, 23-second mounting bolt, 24-first mounting shaft, 25-first connecting bearing, 26-transmission roller, 3-measuring roller assembly, 31-first fixing block, 311-second mounting plate, 312-second fixing bolt, 32-second fixing block, 321-mounting hole, 33-sleeve, 34-guide rod, 341-fixed plate, 35-measuring roller, 351-connecting piece, 352-third mounting bolt, 353-second mounting shaft, 354-second connecting bearing, 36-elastic piece, 37-adjusting block, 38-threaded rod, 381-handle, 39-sensor, 391-first connecting bolt, 392-second connecting bolt, 393-reinforcement strip. DETAILED DESCRIPTION
[0023] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0024] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined. In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0025] The continuous thickness measuring device of the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments:
[0026] The continuous thickness measuring device of the present application is suitable for measuring the thickness of aerogel felt. In order to facilitate the structural description of the continuous thickness measuring device, the conveying direction of the aerogel felt is defined as the front-to-back direction, and the width direction of the aerogel felt is defined as the left-to-right direction.
[0027] like Figure 1 As shown, a continuous thickness measuring device includes a mounting frame 1, and a plurality of measuring mechanisms for measuring the thickness of a workpiece are slidably mounted on the front side of the mounting frame 1. The measuring mechanisms include a transmission roller assembly 2 and a measuring roller assembly 3. A gap is left between the transmission roller assembly 2 and the measuring roller assembly 3. The workpiece is conveyed in the gap between the transmission roller assembly 2 and the measuring roller assembly 3 along the front-to-back direction to continuously measure the thickness of a point of the workpiece along all points in the feeding direction. In some embodiments, the user can select a suitable number of measuring mechanisms for installation according to actual needs to continuously measure the thickness of multiple points in the width direction of the workpiece along all points in the feeding direction, and this application does not limit this.
[0028] like Figure 2 As shown, the mounting frame 1 also includes two support plates 12, which are arranged opposite to each other, and the mounting seat is connected between the two support plates 12. In this embodiment, the upper and lower ends of the opposite surfaces of the two support plates 12 are provided with mounting grooves 121 for mounting the mounting seat 11, and the mounting seat 11 is installed inside the mounting groove 121 and abuts against the inner wall of the mounting groove 121. The outer surfaces of the two support plates 12 are both installed with first mounting bolts for mounting and fixing the mounting seat 11, which are not shown in the figure. The first mounting bolts pass through the support plates 12 and are threadedly installed inside the mounting seat 11. In other embodiments, the mounting seat 11 can also be connected to the support plate in other ways, or be integrally formed with the support plate, and this application does not limit this. A sliding groove 111 for installing the transmission roller assembly 2 or the measuring roller assembly 3 is provided inside the mounting seat 11. The transmission roller assembly 2 and the measuring roller assembly 3 are respectively installed in the sliding groove of the mounting seat at the bottom and the sliding groove of the mounting seat at the top. The sliding groove 111 extends along the length direction of the mounting seat 11 and is used by the user to adjust the position of the measuring mechanism along the sliding groove 111.
[0029] like Figure 3 As shown, the transmission roller assembly 2 includes two first mounting plates 21, the first mounting plates 21 are L-shaped, a first fixing bolt 22 is installed inside the first mounting plate 21, a first fixing nut is threadedly installed at one end of the first fixing bolt 22, a part of the first fixing bolt 22 and the first fixing nut are both slidably installed in the sliding groove 111 of the bottom mounting seat 11, and a first mounting shaft 24 is installed on the relative inner sides of the two first mounting plates 21 through the first mounting bolt 23, and a transmission roller 26 is rotatably installed on the first mounting shaft 24 through a first connecting bearing 25.
[0030] like Figure 3 As shown, the measuring roller assembly 3 is correspondingly arranged above the driving roller assembly 2, and the measuring roller assembly 3 includes a first fixed block 31, a guide rod assembly that moves up and down relative to the first fixed block 31, and a measuring roller 35 fixed to the lower end of the guide rod assembly. Second mounting plates 311 are fixedly installed on both sides of the first fixed block 31, and second fixing bolts 312 for mounting and fixing the second mounting plates 311 are installed inside the two second mounting plates 311, and a second fixing nut is threadedly installed on one end of the second fixing bolt 312. A part of the second fixing bolt 312 and the second fixing nut are slidably installed inside the sliding groove 111 of the top mounting seat 11, so that one side of the first fixed block 31 and the top mounting seat 11 stop each other, and the driving roller assembly 2 and the measuring roller assembly 3 are both slidably installed with the mounting seat 11, which can facilitate the user to adjust their positions.
[0031] A second fixed block 32 is fixedly installed on the other side of the first fixed block 31, and the number of the second fixed blocks 32 is two. A sensor 39 is fixedly installed on the other side of the first fixed block 31 through a first connecting bolt 391, and the sensor 39 is located between the two second fixed blocks 32. A reinforcement strip 393 for reinforcing the sensor 39 is fixedly installed on the outer surfaces of the two second fixed blocks 32 through the second connecting bolts 392. The end of the sensing probe of the sensor 39 and the connecting piece 351 stop against each other. It can be imagined that the probe of the sensor 39 can adopt an electronic or optical probe, that is, the probe of the sensor 39 does not stop against the connecting piece 351 to measure the position change of the connecting piece 351. The interiors of the two second fixed blocks 32 are provided with mounting holes 321 that pass through from top to bottom. The two second fixed blocks 32 are provided with mounting holes 321 that pass through from top to bottom. A sleeve 33 is fixedly installed inside the mounting hole 321 of the fixed block 32, and guide rod assemblies are slidably installed inside the two sleeves 33. The guide rod assembly includes two guide rods 34, and a connecting piece 351 is fixedly installed at the bottom end of the two guide rods 34. The bottom of the connecting piece 351 is provided with an opening, and the interiors of the corresponding two sides of the connecting piece 351 are mounted on the second mounting shaft 353 through third mounting bolts 352. A second connecting bearing 354 for mounting a measuring roller 35 is fixedly installed on the outer surface of the second mounting shaft 353. The positions of the measuring roller 35 and the transmission roller 26 are arranged correspondingly up and down, and a gap is formed between the measuring roller 35 and the transmission roller 26 for the workpiece to pass through. The measuring roller 35 drives the connecting piece 351 to rise when the workpiece passes, and the sensor 39 measures the displacement of the connecting piece 351, that is, the thickness of the workpiece.
[0032] In some embodiments, the measuring roller assembly 3 also includes an adjustment assembly, which includes an elastic member 36, an adjustment member, a fixed plate 341 and an adjustment block 37. In this embodiment, the elastic member 36 is a spring, one end of the two guide rods 34 passes through the two mounting holes 321 and is connected to the top of the connecting member 351, and the other end of the two guide rods 34 passes through the adjustment block 37 and is fixedly installed on the fixed plate 341. The elastic member 36 is sleeved on the outer surface of the guide rod 34 and abuts between the adjustment block 37 and the second fixed block 32. The adjustment member includes a handle 381 and a threaded rod 38. The threaded rod 38 is threadedly connected to the fixed plate 341, and the threaded rod 38 passes through the fixed plate and abuts against the adjustment block 37. The handle 381 is connected to one end of the threaded rod 38 away from the adjustment block 37, and is used to rotate the threaded rod 38.
[0033] During use, the handle 381 is turned to extend the threaded rod 38 toward the bottom to press down the adjustment block 37, and the measuring roller 35 is moved to a preset height (for example, if the thickness of the workpiece to be measured is about 1.2 mm, the measuring roller 35 is moved to a distance of 1 mm from the transmission roller 26). The elastic member 36 is prestressed by the adjustment block 37, so that the prestress of the elastic member 36 counteracts the elastic force of the spring connected to the sensing probe inside the sensor 39 and the gravity of the measuring roller and other components, and the distance between the measuring roller 35 and the transmission roller 26 is adjusted to ensure that the pressure on the workpiece meets the test standard when the workpiece passes, especially when the workpiece is a soft and deformable product, such as a fiber felt product. The height of the measuring roller 35 increases or decreases with the thickness of the workpiece, so that the sensor 39 accurately senses the thickness change of the workpiece, reduces the influence of the compression deformation of the aerogel felt on the measurement result, and thus achieves the purpose of continuously measuring the thickness of the workpiece conveyed between the transmission roller assembly 2 and the measuring roller assembly 3.
[0034] In the utility model, by respectively arranging mounting seats 11 at the top and bottom of the mounting frame 1 to install the measuring roller assembly 3 and the driving roller assembly 2, the workpiece can be transported between the driving roller assembly 2 and the measuring roller assembly 3, and a sensor 39 is arranged on the measuring roller assembly 3. When the height of the measuring roller 35 rises or falls with the thickness of the workpiece, the sensing probe of the sensor 39 is squeezed to different degrees, so that the sensor 39 can accurately sense the thickness change of the workpiece, thereby achieving the purpose of continuously measuring the thickness of the workpiece.
[0035] Finally, it should be noted that the above implementation modes are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred implementation modes, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention.
Claims
1. A continuous thickness measuring device, characterized in that: include: Mounting frame (1); A measuring mechanism, mounted on the front side of the mounting frame (1) and used to measure the thickness of a workpiece, the measuring mechanism comprising a driving roller assembly (2) and a measuring roller assembly (3); A transmission roller assembly (2) is mounted on the bottom of the front side of the mounting frame (1), the transmission roller assembly (2) comprising two first mounting plates (21) slidably connected to the mounting frame (1), a first mounting shaft (24) fixedly mounted on opposite sides of the two first mounting plates (21), and a transmission roller (26) rotatably mounted on the first mounting shaft (24); A measuring roller assembly (3) is correspondingly arranged above the driving roller assembly (2), the measuring roller assembly (3) comprising a first fixed block (31) slidable relative to the mounting frame, a guide rod assembly movable up and down relative to the first fixed block (31), and a measuring roller (35) fixed to the lower end of the guide rod assembly, wherein a workpiece can pass between the driving roller (26) and the measuring roller (35), so that the measuring roller (35) floats up and down relative to the driving roller (26); A sensor (39) is fixedly arranged relative to the mounting frame (1), and the sensor (39) detects the displacement of the measuring roller (35) in the up-down direction to measure the thickness of the workpiece passing between the measuring roller (35) and the driving roller (26), thereby continuously measuring the thickness of all points of a point position of the workpiece along the feeding direction.
2. A continuous thickness measuring device according to claim 1, characterized in that: Two second fixing blocks (32) are fixedly mounted on the first fixing block (31), and the two second fixing blocks (32) are each provided with a mounting hole (321) penetrating from top to bottom, and the two mounting holes (321) are both used for mounting the guide rod assembly.
3. A continuous thickness measuring device according to claim 2, characterized in that: The guide rod assembly comprises two guide rods (34), the bottom ends of the two guide rods (34) are fixedly mounted with connecting pieces (351), the bottom of the connecting piece (351) is provided with an opening, a second mounting shaft (353) for mounting a measuring roller (35) is mounted at the bottom opening of the connecting piece (351), the measuring roller (35) drives the connecting piece (351) to rise when a workpiece passes by, and the sensor (39) measures the displacement of the connecting piece (351), i.e., the thickness of the workpiece.
4. A continuous thickness measuring device according to claim 3, characterized in that: The measuring roller assembly (3) further comprises an adjustment assembly, wherein the adjustment assembly comprises an elastic member (36), an adjustment member, a fixing plate (341) and an adjustment block (37); One end of the two guide rods (34) passes through the two mounting holes (321) and is connected to the top of the connecting piece (351); the other end of the two guide rods (34) passes through the adjusting block (37) and is fixedly mounted on the fixing plate (341); the elastic member (36) is sleeved on the outer surface of the guide rods (34) and abuts between the adjusting block (37) and the second fixing block (32); The adjusting member comprises a handle (381) and a threaded rod (38); the threaded rod (38) is threadedly connected to the fixing plate (341), and the threaded rod (38) passes through the fixing plate and abuts against the adjusting block (37); the handle (381) is connected to an end of the threaded rod (38) away from the adjusting block (37), and is used to rotate the threaded rod (38).
5. A continuous thickness measuring device according to claim 2, characterized in that: The sensor (39) is fixedly mounted on the first fixed block (31), and the sensor (39) is located between the two second fixed blocks (32).
6. A continuous thickness measuring device according to claim 1, characterized in that: Second mounting plates (311) are fixedly mounted on both sides of the first fixing block (31), and second fixing bolts (312) for mounting and fixing the second mounting plates (311) are installed inside the two second mounting plates (311); The driving roller assembly (2) further comprises a first fixing bolt (22) mounted inside the first mounting plate (21) to fix the first fixing bolt, a first fixing nut being threadedly mounted on one end of the first fixing bolt (22), and a portion of the first fixing bolt (22) and the first fixing nut being slidably mounted inside the mounting frame (1).
7. A continuous thickness measuring device according to claim 6, characterized in that: The mounting frame (1) comprises two support plates (12), and mounting seats (11) are fixedly mounted on the top and bottom of the inner sides of the two support plates (12), and the two mounting seats (11) are provided with sliding grooves (111); the sliding grooves (111) of the mounting seats (11) at the top are used to install the second fixing bolt (312) and the second fixing nut, and the sliding grooves (111) of the mounting seats (11) at the bottom are used to install the first fixing bolt (22) and the first fixing nut.
8. The continuous thickness measuring device according to claim 3 is characterized in that: The first mounting shaft (24) is mounted on the mounting plate (21) via a first mounting bolt (23), and a first connecting bearing (25) for mounting a driving roller (26) is fixedly mounted on the outer surface of the first mounting shaft (24).
9. A continuous thickness measuring device according to claim 3, characterized in that: A second connecting bearing (354) for mounting a measuring roller (35) is fixedly mounted on the outer surface of the second mounting shaft (353), and the positions of the measuring roller (35) and the driving roller (26) correspond to each other.
10. A continuous thickness measuring device according to any one of claims 1 to 9, characterized in that: A plurality of measuring mechanisms are mounted on the mounting frame (1).