PCB detection light source and detection device

By introducing an angle adjustment mechanism and optical components into the PCB detection light source device, the problem of unevenness or inclination stacking PCB panels in the prior art is solved, and effective detection of PCB panels at different angles and positions is achieved, which improves detection accuracy and installation simplicity.

CN222599495UActive Publication Date: 2025-03-11WUXI XINCHENG MICRO TECH CO LTD
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Patent Information

Application Number
CN202420726290.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-03-11
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing PCB detection light source devices cannot adapt to uneven or inclination stacked PCB boards, resulting in blind spots of detection and affecting detection accuracy.

Method used

A PCB detection light source device including an angle adjustment mechanism is designed. The light source shell can be adjusted angle through the angle adjustment mechanism to adapt to PCB panels in different directions, and the illumination direction of the light source is optimized through components such as reflectors and refracting mirrors.

Benefits of technology

It realizes effective detection of PCB boards at different angles and positions, improves detection accuracy, and simplifies the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a PCB detection light source and a detection device, and belongs to the technical field of PCB detection. The PCB detection light source and the detection device comprise a light source shell and a pair of fixing seats, angle adjusting mechanisms are arranged on the two sides of the outer wall of the light source shell respectively, one ends of the two angle adjusting mechanisms are connected with one sides of the pair of fixing seats respectively, and each angle adjusting mechanism comprises a box body, a shaft rod, a worm, a worm gear and a rotary knob. One side of the box body is connected with one side of the fixing base, the two sides of the interior of the box body are rotationally connected with a worm and a worm gear respectively, the worm and the worm gear are meshed with each other, one end of the worm gear is sleeved with a shaft rod, one end of the shaft rod extends to the exterior of the box body and is connected with the outer wall of the light source shell, and the other end of the shaft rod is connected with the light source shell. The outer wall of the box body is rotationally connected with a rotary knob, one end of the rotary knob is connected with one end of the worm, and the light source shell comprises a shell body, a light source emitter and a reflecting mirror.
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Description

Technical Field

[0001] The utility model relates to the technical field of PCB detection, and in particular to a PCB detection light source and a detection device. Background Art

[0002] PCB is a basic component in electronic equipment, which plays a role in carrying various electronic components. Among them, there are many types of PCBs, and the detection device in the prior art cannot meet the detection requirements of various series of PCBs at the same time, and has the defect of poor compatibility. After searching, a Chinese patent with the authorization announcement number CN217879929U discloses a PCB detection light source and a detection device. The PCB detection light source includes a light source housing, and a camera hole and an observation hole are opened on the light source housing. By arranging a main light source component and a plurality of fill light source components between the camera hole and the observation hole, and making each fill light source component have a different inclination angle relative to the observation hole, the fill light effect corresponding to each fill light source component is different, so that the staff can enable the fill light source component according to the type of PCB, meet the lighting requirements of various PCBs, and improve the compatibility of the PCB detection light source; at the same time, a heat dissipation component is arranged on the cavity wall of the light source cavity, and the heat dissipation problem of the main light source component and the fill light source component is solved at the same time, and each light source component can be uniformly dissipated, so that the detection device only needs to install the PCB detection light source on each of its detection stations to meet the detection and heat dissipation requirements, reducing the difficulty of installation. In summary, the present application has the advantages of high compatibility and simple installation.

[0003] However, in actual use, since the light source housing and the camera unit are both fixed structures, this solution can only detect flat PCB panels. Once uneven placement or angled stacking occurs on the conveyor belt, blind spots will appear, affecting the accuracy of the entire detection work.

[0004] Therefore, we have made improvements to this and proposed a PCB detection light source and detection device. Utility Model Content

[0005] In order to solve the problem that it is inconvenient to adjust the angle in the prior art, the utility model provides a PCB detection light source and a detection device.

[0006] The utility model is achieved in this way:

[0007] A PCB detection light source comprises a light source housing and a pair of fixing seats, wherein angle adjustment mechanisms are respectively provided on both sides of the outer wall of the light source housing, and one end of the two angle adjustment mechanisms is respectively connected to one side of the pair of fixing seats, and the angle adjustment mechanism comprises a box body, a shaft, a worm, a worm wheel and a knob, one side of the box body is connected to one side of the fixing seat, the two sides inside the box body are respectively rotatably connected to the worm and the worm wheel, and the worm and the worm wheel are meshed with each other, one end of the worm wheel is sleeved on the shaft, one end of the shaft extends to the outside of the box body and is connected to the outer wall of the light source housing, the outer wall of the box body is rotatably connected to the knob, and one end of the knob is connected to one end of the worm.

[0008] Furthermore, the light source housing comprises a shell, a light source emitter and a reflector, the light source emitters are symmetrically mounted on both sides of the interior of the shell, and the reflectors are mounted on both sides of the inner wall of the shell close to the two light source emitters.

[0009] The beneficial effect of adopting the above further solution is that, by installing and using the light source emitter, a sufficient amount of light source is supplied inside the light source housing, and by installing and using the reflector, the irradiation direction of the light source is easily changed.

[0010] Furthermore, a light-transmitting plate is provided on one side of the light source housing, and the light-transmitting plate includes a folding plate, a first observation mirror and a refractor, and the refractors are respectively embedded and installed on both sides of the folding plate.

[0011] The beneficial effect of adopting the above further solution is that, by installing and using the refractor, the light source inside the light source housing can be kept horizontally emitted.

[0012] Furthermore, the folding plate is provided with a first observation mirror between the two refractors.

[0013] The beneficial effect of adopting the above further solution is that, through the installation and use of the first observation mirror, it is convenient to provide an observation position for the detection probe.

[0014] Furthermore, the light source housing is provided with a rear shell cover on the side away from the light-transmitting plate, the rear shell cover includes a cover plate, a second observation mirror and heat dissipation fins, and a second observation mirror is embedded and installed on one side of the cover plate, and the second observation mirror is on the same horizontal line as the first observation mirror.

[0015] The beneficial effect of adopting the above further solution is that, through the positional relationship between the second observation mirror and the first observation mirror, it is ensured that the observation position of the detection probe always remains unobstructed.

[0016] Furthermore, heat dissipation fins are installed on the outer wall of the cover plate.

[0017] The beneficial effect of adopting the above further solution is that, by installing and using the heat dissipation fins, it is convenient to dissipate heat for the light source emitter.

[0018] Furthermore, a plurality of interfaces are installed on the outer wall of the light source housing, and the plurality of interfaces are electrically connected to the light source emitters respectively.

[0019] The beneficial effect of adopting the above further solution is that, through the installation and use of the interface, it is convenient to connect the power supply and control facilities of the light source transmitter.

[0020] A detection device comprises a detection mechanism and a clamping assembly, wherein the outer wall of the detection mechanism is engaged with the clamping assembly.

[0021] Furthermore, the detection mechanism includes an arc plate, a slide plate and a plurality of detection probes, the outer wall of the arc plate is slidably connected to the slide plate, and a plurality of detection probes are installed on one side of the slide plate.

[0022] The beneficial effect of adopting the above further scheme is that, through the coordinated use of the arc plate and the slide plate, the detection probe can be adjusted along the arc plate in a curved position, so that the observation line of the detection probe can pass through the second observation mirror and the first observation mirror.

[0023] Furthermore, the clamping assembly includes a clamping frame and bolts, the clamping frame is slidably connected to the outer wall of the arc plate, one side of the inner wall of the clamping frame is fitted with the outer wall of the slide plate, and the bolts are threadedly connected on both sides of the outer wall of the clamping frame, and one end of the two bolts is fitted with the outer wall of the arc plate.

[0024] The beneficial effect of adopting the above further solution is that, by using bolts for connection, the clamp frame carrying the slide plate is fixed to a designated position of the arc-shaped plate.

[0025] The beneficial effect of the utility model is that through the installation and use of the angle adjustment mechanism, the light source housing can be angled, so as to facilitate the detection of PCB panels in different orientations, wherein, by turning the knob, the knob drives one end of the worm to rotate, and cooperates with the mutual meshing relationship between the worm and the worm wheel, so that the worm wheel rotates with the worm and drives the shaft to rotate, thereby prompting the light source housing to rotate in a circle around the shaft until the angle is fixed, and cooperates with the self-locking effect of the worm and the worm wheel to avoid self-rotation of the light source housing, thereby maintaining the stability of the specified angle of the light source housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 A three-dimensional diagram of a PCB detection light source and a detection device provided by the utility model;

[0028] Figure 2 A cross-sectional view of an angle adjustment mechanism of a PCB detection light source and a detection device provided by the utility model;

[0029] Figure 3 A partial cross-sectional view of a PCB detection light source and a detection device provided by the utility model;

[0030] Figure 4 A schematic diagram of a PCB detection light source and a detection mechanism of a detection device provided by the utility model;

[0031] Figure 5 A schematic diagram of a clamping assembly of a PCB detection light source and a detection device provided by the utility model.

[0032] In the figure: 100, light source housing; 1001, shell; 1002, light source transmitter; 1003, reflector; 200, fixing seat; 300, angle adjustment mechanism; 3001, box body; 3002, shaft; 3003, worm; 3004, worm gear; 3005, knob; 400, interface; 500, light-transmitting plate; 5001, folding plate; 5002, first observation mirror; 5003, refractor; 600, rear shell cover; 6001, cover plate; 6002, second observation mirror; 6003, heat dissipation fin; 700, detection mechanism; 7001, arc plate; 7002, slide plate; 7003, detection probe; 800, clamping assembly; 8001, clamping frame; 8002, bolt. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0035] Embodiment 1

[0036] See also Figure 1-Figure 5 The utility model provides a technical solution: a PCB detection light source, including a light source housing 100 and a pair of fixing seats 200, two sides of the outer wall of the light source housing 100 are respectively provided with angle adjustment mechanisms 300, one end of the two angle adjustment mechanisms 300 is respectively connected to one side of the pair of fixing seats 200, the angle adjustment mechanism 300 includes a box body 3001, a shaft 3002, a worm 3003, a worm wheel 3004 and a knob 3005, one side of the box body 3001 is connected to the fixing seat 2 00 is connected to one side, and the inner sides of the box body 3001 are respectively connected to the worm 3003 and the worm wheel 3004, and the worm 3003 and the worm wheel 3004 are meshed with each other, one end of the worm wheel 3004 is fitted with the shaft 3002, one end of the shaft 3002 extends to the outside of the box body 3001 and is connected to the outer wall of the light source housing 100, the outer wall of the box body 3001 is rotatably connected to the knob 3005, and one end of the knob 3005 is connected to one end of the worm 3003.

[0037] Embodiment 2

[0038] See also Figure 1-Figure 5As an embodiment of the utility model, further, the light source housing 100 includes a housing 1001, a light source emitter 1002 and a reflector 1003. The light source emitters 1002 are symmetrically installed on both sides of the interior of the housing 1001. The reflectors 1003 are installed on both sides of the inner wall of the housing 1001 near the two light source emitters 1002. Through the installation and use of the light source emitters 1002, a sufficient amount of light source is supplied to the interior of the light source housing 100, and then the reflectors 1003 are installed. 3 is installed and used, which is convenient for changing the irradiation direction of the light source. A light-transmitting plate 500 is provided on one side of the light source housing 100. The light-transmitting plate 500 includes a folding plate 5001, a first observation mirror 5002 and a refractor 5003. The refractors 5003 are respectively embedded and installed on both sides of the folding plate 5001. Through the installation and use of the refractors 5003, it is convenient to keep the light source inside the light source housing 100 horizontally emitted. The first observation mirror 5002 is installed between the two refractors 5003 on the folding plate 5001. The installation and use of the first observation mirror 5002 facilitates providing an observation position for the detection probe 7003. The light source housing 100 is provided with a rear shell cover 600 on a side away from the light-transmitting plate 500. The rear shell cover 600 includes a cover plate 6001, a second observation mirror 6002 and a heat dissipation fin 6003. The second observation mirror 6002 is embedded and installed on one side of the cover plate 6001. The second observation mirror 6002 is on the same horizontal line as the first observation mirror 5002. 02, ensures that the observation position of the detection probe 7003 is always unobstructed, the outer wall of the cover plate 6001 is installed with heat dissipation fins 6003, and the installation and use of the heat dissipation fins 6003 facilitates the heat dissipation of the light source emitter 1002, and the outer wall of the light source housing 100 is installed with a plurality of interfaces 400, and the plurality of interfaces 400 are electrically connected to the light source emitter 1002 respectively, and the installation and use of the interfaces 400 facilitates the connection of the power supply and control facilities of the light source emitter 1002.

[0039] Embodiment 3

[0040] See also Figure 1-Figure 5A detection device, the detection device includes a detection mechanism 700 and a clamping assembly 800, the outer wall of the detection mechanism 700 is clamped and installed with the clamping assembly 800, the detection mechanism 700 includes an arc plate 7001, a slide plate 7002 and a plurality of detection probes 7003, the outer wall of the arc plate 7001 is slidably connected to the slide plate 7002, and a plurality of detection probes 7003 are installed on one side of the slide plate 7002. Through the coordinated use of the arc plate 7001 and the slide plate 7002, the detection probe 7003 can be adjusted along the arc plate 7001 to adjust the curve position, so that the detection probe 7003 The observation line of sight can pass through the second observation mirror 6002 and the first observation mirror 5002. The clamping assembly 800 includes a clamping frame 8001 and bolts 8002. The clamping frame 8001 is slidably connected to the outer wall of the curved plate 7001. One side of the inner wall of the clamping frame 8001 is in contact with the outer wall of the slide plate 7002. The bolts 8002 are threadedly connected to the two sides of the outer wall of the clamping frame 8001 respectively. One end of the two bolts 8002 is in contact with the outer wall of the curved plate 7001. Through the connection of the bolts 8002, the clamping frame 8001 carries the slide plate 7002 and is fixed to the specified position of the curved plate 7001.

[0041] Specifically, the working principle of the PCB detection light source and the detection device is as follows: when in use, first, check whether the structure of the PCB detection light source and the detection device is intact, and then install and use it after ensuring that the structure is intact, wherein, by holding the knob 3005 and twisting it, the knob 3005 drives one end of the worm 3003 to rotate, and cooperates with the mutual meshing relationship between the worm 3003 and the worm wheel 3004, so that the worm wheel 3004 rotates with the worm 3003 and drives the shaft 3002 to rotate, thereby prompting the light source housing 100 to rotate in a circle around the shaft 3002 until the angle is fixed, and cooperates with the self-locking effect of the worm 3003 and the worm wheel 3004 to prevent the light source housing 100 from rotating, thereby maintaining The light source housing 100 is stable at a specified angle, and by moving the slide plate 7002 and the clamp frame 8001, the observation line of sight of the detection probe 7003 passes through the second observation mirror 6002 and the first observation mirror 5002. At the same time, the positional relationship between the second observation mirror 6002 and the first observation mirror 5002 ensures that the observation position of the detection probe 7003 always remains unobstructed, and the clamping and fixing is completed by twisting the bolt 8002. Secondly, through the installation and use of the light source emitter 1002, a sufficient amount of light source is supplied inside the light source housing 100, and then through the installation and use of the reflector 1003, it is convenient to change the irradiation direction of the light source, and through the installation and use of the refractor 5003, it is convenient to keep the light source inside the light source housing 100 horizontal.

[0042] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A PCB detection light source, comprising a light source housing (100) and a pair of fixing seats (200), characterized in that: Angle adjustment mechanisms (300) are respectively provided on both sides of the outer wall of the light source housing (100), one end of each of the two angle adjustment mechanisms (300) is respectively connected to one side of a pair of fixing seats (200), the angle adjustment mechanism (300) comprises a box body (3001), a shaft (3002), a worm (3003), a worm wheel (3004) and a knob (3005), one side of the box body (3001) is connected to one side of the fixing seat (200), and the two sides of the interior of the box body (3001) are respectively rotated. A worm (3003) and a worm wheel (3004) are connected, and the worm (3003) and the worm wheel (3004) are meshed with each other, one end of the worm wheel (3004) is fitted with a shaft (3002), one end of the shaft (3002) extends to the outside of the box body (3001) and is connected to the outer wall of the light source housing (100), the outer wall of the box body (3001) is rotatably connected to a knob (3005), and one end of the knob (3005) is connected to one end of the worm (3003).

2. The PCB detection light source according to claim 1, characterized in that: The light source housing (100) comprises a shell (1001), a light source emitter (1002) and a reflector (1003); the light source emitters (1002) are symmetrically mounted on two sides of the interior of the shell (1001); and the reflectors (1003) are mounted on two sides of the inner wall of the shell (1001) close to the two light source emitters (1002).

3. The PCB detection light source according to claim 1, characterized in that: A light-transmitting plate (500) is provided on one side of the light source housing (100), the light-transmitting plate (500) comprising a folding plate (5001), a first observation mirror (5002) and a refracting mirror (5003), and the refracting mirrors (5003) are respectively embedded and installed on both sides of the folding plate (5001).

4. The PCB detection light source according to claim 3, characterized in that: The folding plate (5001) is provided with a first observation mirror (5002) between the two refraction mirrors (5003).

5. The PCB detection light source according to claim 4, characterized in that: The light source housing (100) is provided with a rear shell cover (600) on a side away from the light-transmitting plate (500), the rear shell cover (6000) comprising a cover plate (6001), a second observation mirror (6002) and heat dissipation fins (6003), the second observation mirror (6002) being embedded and installed on one side of the cover plate (6001), the second observation mirror (6002) being on the same horizontal line as the first observation mirror (5002).

6. The PCB detection light source according to claim 5, characterized in that: The outer wall of the cover plate (6001) is installed with heat dissipation fins (6003).

7. The PCB detection light source according to claim 2, characterized in that: A plurality of interfaces (400) are installed on the outer wall of the light source housing (100), and the plurality of interfaces (400) are electrically connected to the light source emitters (1002) respectively.

8. A detection device, characterized in that: The detection device comprises the PCB detection light source according to any one of claims 1 to 7, and comprises a detection mechanism (700) and a clamping assembly (800), wherein the outer wall of the detection mechanism (700) is snap-fitted with the clamping assembly (800).

9. The detection device according to claim 8, characterized in that: The detection mechanism (700) comprises an arc-shaped plate (7001), a slide plate (7002) and a plurality of detection probes (7003); the outer wall of the arc-shaped plate (7001) is slidably connected to the slide plate (7002); and a plurality of detection probes (7003) are installed on one side of the slide plate (7002).

10. The detection device according to claim 9, characterized in that: The clamping assembly (800) comprises a clamping frame (8001) and bolts (8002); the clamping frame (8001) is slidably connected to the outer wall of the arc plate (7001); one side of the inner wall of the clamping frame (8001) is in contact with the outer wall of the slide plate (7002); both sides of the outer wall of the clamping frame (8001) are respectively threadedly connected with bolts (8002); one end of the two bolts (8002) is in contact with the outer wall of the arc plate (7001).

Citation Information

Patent Citations

  • PCB detection light source and detection device

    CN217879929U