Filter with filter screen capable of being rapidly replaced
By designing a filter that can be replaced quickly in the filter, the cylinder and liquid discharge interface structure is used, combined with the cooperation of hydraulic cylinder and cylinder, the problem of easy rupture in the traditional filter is solved and the efficiency of rice slurry moisture filtration is improved.
Patent Information
- Application Number
- CN202420677473.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-03
AI Technical Summary
During the process of vermicelli processing, the traditional filter screen is prone to breakage and cannot be pressurized filtration with the machine, resulting in low moisture filtration efficiency of rice slurry.
A filter machine that can be quickly replaced with a cylinder and drainage interface structure is designed. Through the cooperation of hydraulic cylinder and cylinder, the extrusion and filtration of rice slurry is achieved, and the filter is replaced and cleaned.
The efficiency of rice slurry moisture filtration is improved, and the filter can be quickly replaced and cleaned, avoiding the problem of easy rupture of traditional filters.
Smart Images

Figure CN222605518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice noodle processing, in particular to a filter with a quickly replaceable filter screen. Background Art
[0002] Vermicelli is a thin, transparent rice product. During the production process, the rice paste needs to be spread on a hot pan to form a thin layer of skin, which is then removed from the pan. Vermicelli has a chewy texture and is often used to make cold dishes, stir-fried dishes, etc.
[0003] Vermicelli is a long, translucent rice product. During the production process, the rice paste needs to be squeezed out through a mold to form the shape of vermicelli. Vermicelli has a smooth taste and is often used in making soups, stir-fried dishes, hot pot, etc.
[0004] The processing of vermicelli and rice noodles mainly includes the following steps:
[0005] Raw material selection: Choose high-quality rice, corn, mung beans, sweet potatoes, etc. as raw materials;
[0006] Cleaning: Soak the raw materials in clean water to allow them to fully absorb water, then rinse with clean water;
[0007] Grinding: Put the cleaned raw materials into the grinder, add appropriate amount of water, and grind into rice paste;
[0008] Clarification: Pour the ground rice slurry into a cloth bag and squeeze it to drain the water out of the rice slurry to obtain rice paste;
[0009] Steaming: Pour the rice paste into a steamer, steam it over high heat, take it out and let it cool;
[0010] Extrusion molding: Put the steamed rice paste into the vermicelli machine, and use the machine to squeeze the rice paste through the mold to form the shape of vermicelli;
[0011] Cooling: Put the extruded vermicelli into clean water to cool and shape it;
[0012] Drying: Take out the cooled vermicelli and dry them in the sun or in a dryer;
[0013] Packaging: Pack the dried vermicelli for easy storage and transportation;
[0014] Testing: Conduct quality testing on finished vermicelli to ensure they meet food safety standards.
[0015] At present, in the processing of rice noodle noodles, the rice slurry needs to be filtered for moisture in the clarification step, and at this time, it needs to be operated in coordination with a filter screen. However, due to the certain viscosity of the rice slurry, if only gravity filtration is adopted, the processing operation cannot be carried out. The traditional method uses a cloth bag for operation, but the cloth bag is soft and easy to break, and cannot be cooperated with a machine for pressurized filtration. Therefore, a filter needs to be designed to facilitate the filtration of the rice slurry moisture. Utility Model Content
[0016] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a filter with a filter screen that can be quickly replaced.
[0017] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0018] A filter with a quickly replaceable filter screen is designed, comprising two groups of symmetrically distributed first and second bases arranged horizontally, the first base and the second base being connected by a bracket, and the two ends of the bracket being respectively fixedly assembled with the end face of the first base and the end face of the second base by screws, a support is arranged at the upper end of the second base, and the lower end of the support is fixed to the upper end of the second base by screws, a bearing is arranged inside the support, the outer ring wall of the bearing is arranged to penetrate the inside of the support, and the connection position between the bearing and the support is fixed by screws, and the inner ring wall of the bearing is fixed to the inner part of the support. An interference fit is provided with a shaft rod, and the surface of the shaft rod passes through the inner ring wall of the bearing, and the two ends of the shaft rod extend outward, a cylinder is provided between the two shaft rods, and one end of the shaft rod is fixedly assembled with the outer wall surface of the cylinder by screws, a drainage interface is provided at the lower end of the cylinder, and the drainage interface is a conical structure, an annular frame is provided inside the drainage interface, the outer ring wall of the annular frame is slidably sleeved with the inner wall of the drainage interface, and the upper end face of the annular frame is tightly arranged with the lower end face of the cylinder, a filter screen is provided inside the annular frame, and the edge of the filter screen is welded and fixed to the inner ring wall of the annular frame.
[0019] In detail, an annular groove with an annular structure is provided on the lower end surface of the cylinder, and the end of the liquid discharge interface is an annular structure and is interactively inserted and docked with the inner wall surface of the annular groove.
[0020] In detail, an internal thread is arranged on the inner wall surface of the annular groove, and an external thread is arranged on the outer wall surface of the end of the discharge interface, and the external thread and the internal thread are threadably connected with each other.
[0021] In detail, a first hydraulic cylinder is arranged on the upper end surface of the first base, the lower end of the first hydraulic cylinder is fixed to the surface of the first base by screws, a first hydraulic piston rod for extension and retraction is arranged inside the first hydraulic cylinder, and one end of the first hydraulic piston rod passes through the interior of the first hydraulic cylinder and extends upward.
[0022] In detail, a connecting block is provided at the upper end of the first hydraulic piston rod of the first hydraulic cylinder, the lower end surface of the connecting block is fixed to the end surface of the first hydraulic piston rod by screws, a disc is provided between the two connecting blocks, and the outer ring wall of the disc is fixedly assembled with the connecting block by a bracket.
[0023] In detail, a second hydraulic cylinder is fixedly mounted on the surface of the disc through a bracket, an outer ring wall of the second hydraulic cylinder penetrates through the interior of the disc and extends downward, a second hydraulic piston rod for extension and retraction is arranged inside the second hydraulic cylinder, one end of the second hydraulic piston rod penetrates through the interior of the second hydraulic cylinder and extends downward, a pressure plate is arranged at the lower end of the second hydraulic piston rod, an upper end surface of the pressure plate is fixedly assembled with the end of the second hydraulic piston rod by screws, and an outer ring wall of the pressure plate is slidably sleeved with the inner wall of the cylinder.
[0024] In detail, a support frame is provided on the outward side of the pillar, one end of the support frame is fixed to the surface of the pillar by screws, a cylinder is provided at the upper end of the support frame, the lower end of the cylinder is fixed to the surface of the support frame by screws, a cylinder piston rod for extension and retraction is provided inside the cylinder, and one end of the cylinder piston rod passes through the interior of the cylinder and extends upward.
[0025] In detail, a limit seat is provided at the upper end of the cylinder piston rod of the cylinder, and the lower end surface of the limit seat is fixed to the end of the cylinder by screws. A square-structured limit block is provided at one end of the shaft rod, and the surface of the limit block is fixed to the end of the shaft rod by screws. The surface of the limit block is slidably inserted into and docked with the inner wall of the groove of the limit seat.
[0026] The design scheme proposed by the utility model has the following beneficial effects during application:
[0027] 1. A container structure can be formed by cooperating with the cylinder and the discharge interface, into which rice slurry can be poured and filtered through the filter screen arranged inside the discharge interface, so that the water in the rice slurry can flow out. The cylinder and the disc cooperate, and the second hydraulic piston rod of the second hydraulic cylinder is extended and retracted, so that the pressing plate can slide and retract in the cylinder, thereby squeezing the rice slurry, thereby improving the filtering effect of the water. The discharge interface and the cylinder are connected by the thread of the external thread and the internal thread, which can be easily disassembled. After regular use, the discharge interface can be disassembled and the filter screen can be taken out for quick cleaning or replacement.
[0028] 2. After the water in the rice slurry is squeezed out, the disc can be moved up and down by extending and retracting the first hydraulic piston rod of the first hydraulic cylinder, so that the disc can be lifted and separated from the cylinder to make room. Then, the cylinder piston rod of the cylinder is retracted to make the limit seat and the limit block slide and separate, so that the shaft rod and the bearing can rotate relative to each other, so that the rice paste in the cylinder can be dumped, which is convenient for the discharge operation of the rice paste. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0030] Figure 2 This is a schematic diagram of the distribution of the first hydraulic cylinder and the support pillars of the utility model;
[0031] Figure 3 This is a schematic diagram of the cylinder position distribution of the utility model;
[0032] Figure 4 It is a front structural schematic diagram of the utility model;
[0033] Figure 5 It is a partial enlarged schematic diagram of the discharge interface of the utility model;
[0034] Figure 6 It is a schematic diagram of the top view distribution position of the external thread of the utility model.
[0035] In the figure: 10, first base; 11, second base; 12, support; 13, bearing; 14, shaft; 15, cylinder; 16, drainage interface; 17, annular frame; 18, filter; 20, annular groove; 21, internal thread; 22, external thread; 30, first hydraulic cylinder; 31, connecting block; 32, disc; 33, second hydraulic cylinder; 34, pressure plate; 40, support frame; 41, cylinder; 42, limit seat; 43, limit block. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0037] Reference Figure 1-Figure 6A filter with a quickly replaceable filter screen comprises two sets of horizontally arranged first bases 10 and second bases 11 which are symmetrically distributed. The first base 10 and the second base 11 are connected by a bracket, and the two ends of the bracket are respectively fixedly assembled with the end faces of the first base 10 and the end faces of the second base 11 by screws. A support 12 is arranged at the upper end of the second base 11, and the lower end of the support 12 is fixed to the upper end of the second base 11 by screws. A bearing 13 is arranged inside the support 12, and the outer ring wall of the bearing 13 is arranged to penetrate the inside of the support 12, and the connection position of the bearing 13 and the support 12 is fixed by screws. The inner ring wall of the bearing 13 is provided with a shaft through-fitting A rod 14 is provided, and the surface of the shaft rod 14 passes through the inner wall of the bearing 13, and the two ends of the shaft rod 14 extend outward, a cylinder 15 is provided between the two shaft rods 14, and one end of the shaft rod 14 is fixedly assembled with the outer wall of the cylinder 15 by screws, a drainage interface 16 is provided at the lower end of the cylinder 15, and the drainage interface 16 is a conical structure, an annular frame 17 is provided inside the drainage interface 16, the outer wall of the annular frame 17 is slidably sleeved with the inner wall of the drainage interface 16, and the upper end surface of the annular frame 17 is tightly arranged with the lower end surface of the cylinder 15, a filter screen 18 is provided inside the annular frame 17, and the edge of the filter screen 18 is welded and fixed to the inner wall of the annular frame 17.
[0038] It should be further explained that an annular groove 20 with an annular structure is provided on the lower end surface of the cylinder 15 , and the end of the liquid discharge interface 16 is an annular structure and is interactively inserted and docked with the inner wall surface of the annular groove 20 .
[0039] It should be further explained that an internal thread 21 is provided on the inner wall surface of the annular groove 20, and an external thread 22 is provided on the outer wall surface of the end of the discharge interface 16. The external thread 22 and the internal thread 21 are threadedly connected with each other, which can facilitate the separation of the discharge interface 16 and the cylinder 15, thereby facilitating the quick replacement of the filter 18.
[0040] It should be further explained that a first hydraulic cylinder 30 is provided on the upper end surface of the first base 10, the lower end of the first hydraulic cylinder 30 is fixed to the surface of the first base 10 by screws, and a first hydraulic piston rod for extension and retraction is provided inside the first hydraulic cylinder 30, and one end of the first hydraulic piston rod passes through the interior of the first hydraulic cylinder 30 and extends upward.
[0041] It should be further explained that a connecting block 31 is provided at the upper end of the first hydraulic piston rod of the first hydraulic cylinder 30, the lower end face of the connecting block 31 is fixed to the end face of the first hydraulic piston rod by screws, a disc 32 is provided between the two connecting blocks 31, and the outer ring wall of the disc 32 is fixedly assembled with the connecting block 31 by a bracket.
[0042] It should be further explained that a second hydraulic cylinder 33 is fixedly mounted on the surface of the disc 32 through a bracket, the outer wall of the second hydraulic cylinder 33 passes through the interior of the disc 32 and extends downward, a second hydraulic piston rod for extension and retraction is arranged inside the second hydraulic cylinder 33, one end of the second hydraulic piston rod passes through the interior of the second hydraulic cylinder 33 and extends downward, a pressure plate 34 is arranged at the lower end of the second hydraulic piston rod, the upper end surface of the pressure plate 34 is fixedly assembled with the end of the second hydraulic piston rod by screws, and the outer wall of the pressure plate 34 is slidably sleeved with the inner wall of the cylinder 15.
[0043] It should be further explained that a support frame 40 is provided on the outward side of the pillar 12, one end of the support frame 40 is fixed to the surface of the pillar 12 by screws, a cylinder 41 is provided at the upper end of the support frame 40, the lower end of the cylinder 41 is fixed to the surface of the support frame 40 by screws, and a cylinder piston rod for extension and retraction is provided inside the cylinder 41, one end of the cylinder piston rod passes through the interior of the cylinder 41 and extends upward.
[0044] It should be further explained that a limit seat 42 is provided at the upper end of the cylinder piston rod of the cylinder 41, and the lower end surface of the limit seat 42 is fixed to the end of the cylinder 41 by screws. A square-structured limit block 43 is provided at one end of the shaft rod 14, and the surface of the limit block 43 is fixed to the end of the shaft rod 14 by screws. The surface of the limit block 43 is slidably inserted into and docked with the inner wall of the groove of the limit seat 42, which can ensure the vertical placement and stability of the cylinder 15 during filtration.
[0045] Working method: When it is necessary to filter and drain the moisture of the rice slurry, the first hydraulic piston rod of the first hydraulic cylinder 30 is first extended upward to realize the lifting of the disc 32, thereby creating a sufficient feeding distance from the cylinder 15, and then the external water bucket is placed directly below the discharge interface 16, and then the material is fed into the cylinder 15. During the feeding process, the distributed moisture will be squeezed out and fall into the water bucket through the discharge interface 16 for collection. When pressurized filtration is required, the first hydraulic piston rod is retracted to cover the upper end of the cylinder 15, and the second hydraulic piston rod of the second hydraulic cylinder 33 is extended to make the pressing plate 34 slide and sleeve in the cylinder 15, and squeeze the rice slurry to improve the water filtering effect. It can be filtered through the filter screen 18, and the rice paste is retained at the upper end of the filter screen 18.
[0046] When the filter screen 18 needs to be replaced, the drain interface 16 is rotated so that the drain interface 16 can rotate relative to the annular groove 20 provided on the lower end surface of the cylinder 15, so that the internal thread 21 and the external thread 22 are threadedly separated from each other, thereby achieving the disengagement of the drain interface 16 from the cylinder 15. After the drain interface 16 is removed, the annular frame 17 connected to the filter screen 18 can be directly slid out of the drain interface 16.
[0047] When the rice paste needs to be discharged, after the water is filtered, the disc 32 is raised again, and the cylinder piston rod of the cylinder 41 is retracted, so that the limit block 43 slides and separates from the limit seat 42, so that the shaft 14 and the bearing 13 can rotate relative to each other, thereby realizing the flipping of the cylinder 15 and completing the pouring and discharging of the rice paste.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A filter with a quickly replaceable filter screen, comprising two sets of symmetrically distributed first bases (10) and second bases (11) arranged horizontally, characterized in that: The first base (10) and the second base (11) are connected by a bracket, and the two ends of the bracket are respectively fixed to the end surface of the first base (10) and the end surface of the second base (11) by screws. The upper end of the second base (11) is provided with a pillar (12), and the lower end of the pillar (12) is fixed to the upper end of the second base (11) by screws. A bearing (13) is provided inside the pillar (12), and the outer ring wall of the bearing (13) is arranged to penetrate the inside of the pillar (12), and the connection position between the bearing (13) and the pillar (12) is fixed by screws. A shaft (14) is interference-fitted on the inner ring wall of the bearing (13), and the surface of the shaft (14) penetrates the inner ring wall of the bearing (13). Inside the ring wall, both ends of the shaft rod (14) extend outwards, a cylinder (15) is arranged between the two shaft rods (14), and one end of the shaft rod (14) is fixedly assembled with the outer wall surface of the cylinder (15) by means of screws, a drainage interface (16) is arranged at the lower end of the cylinder (15), and the drainage interface (16) is a conical structure, an annular frame (17) is arranged inside the drainage interface (16), the outer ring wall of the annular frame (17) is slidably sleeved with the inner wall of the drainage interface (16), and the upper end surface of the annular frame (17) is tightly arranged with the lower end surface of the cylinder (15), a filter screen (18) is arranged inside the annular frame (17), and the edge of the filter screen (18) is welded and fixed to the inner ring wall of the annular frame (17).
2. A filter with a quickly replaceable filter screen according to claim 1, characterized in that: An annular groove (20) with an annular structure is provided on the lower end surface of the cylinder (15), and the end of the liquid discharge interface (16) is an annular structure and is interactively inserted and docked with the inner wall surface of the annular groove (20).
3. A filter with a quickly replaceable filter screen according to claim 2, characterized in that: An internal thread (21) is provided on the inner wall surface of the annular groove (20), and an external thread (22) is provided on the outer wall surface of the end of the liquid discharge interface (16), and the external thread (22) and the internal thread (21) are threadably connected to each other.
4. The filter with a quickly replaceable filter screen according to claim 1, characterized in that: A first hydraulic cylinder (30) is arranged on the upper end surface of the first base (10), the lower end of the first hydraulic cylinder (30) is fixed to the surface of the first base (10) by means of screws, a first hydraulic piston rod for extension and retraction is arranged inside the first hydraulic cylinder (30), one end of the first hydraulic piston rod passes through the interior of the first hydraulic cylinder (30) and extends upward.
5. A filter with a quickly replaceable filter screen according to claim 4, characterized in that: A connecting block (31) is provided at the upper end of the first hydraulic piston rod of the first hydraulic cylinder (30); the lower end surface of the connecting block (31) is fixed to the end surface of the first hydraulic piston rod by means of screws; a disc (32) is provided between the two connecting blocks (31); the outer wall of the disc (32) is fixedly assembled with the connecting block (31) by means of a bracket.
6. A filter with a quickly replaceable filter screen according to claim 5, characterized in that: A second hydraulic cylinder (33) is fixedly mounted on the surface of the disc (32) via a bracket. The outer wall of the second hydraulic cylinder (33) penetrates through the interior of the disc (32) and extends downward. A second hydraulic piston rod for extension and retraction is arranged inside the second hydraulic cylinder (33). One end of the second hydraulic piston rod penetrates through the interior of the second hydraulic cylinder (33) and extends downward. A pressure plate (34) is arranged at the lower end of the second hydraulic piston rod. The upper end surface of the pressure plate (34) is fixedly assembled with the end of the second hydraulic piston rod by screws. The outer wall of the pressure plate (34) is slidably sleeved with the inner wall of the cylinder (15).
7. The filter with a quickly replaceable filter screen according to claim 1, characterized in that: A support frame (40) is arranged on the outward side of the support column (12), one end of the support frame (40) is fixedly assembled with the surface of the support column (12) by means of screws, a cylinder (41) is arranged on the upper end of the support frame (40), the lower end of the cylinder (41) is fixed with the surface of the support frame (40) by means of screws, a cylinder piston rod for extension and retraction is arranged inside the cylinder (41), one end of the cylinder piston rod penetrates the inside of the cylinder (41) and extends upward.
8. The filter with a quickly replaceable filter screen according to claim 7, characterized in that: A limiting seat (42) is provided at the upper end of the cylinder piston rod of the cylinder (41), and the lower end surface of the limiting seat (42) is fixed to the end of the cylinder (41) by screws. A limiting block (43) with a square structure is provided at one end of the shaft rod (14), and the surface of the limiting block (43) is fixed to the end of the shaft rod (14) by screws. The surface of the limiting block (43) is slidably inserted into and docked with the inner wall of the groove of the limiting seat (42).