Honing floating tool
By designing a honing floating tooling including bull eye bearings and floating air pipes, the floating platform balance problems and processing tolerances during the honing process are solved, and higher processing accuracy and more stable product quality are achieved.
Patent Information
- Application Number
- CN202420888068.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the honing process, due to the balance problems of the floating platform and processing tolerance, product quality is unstable and economic losses are caused.
A honing floating tooling including a control end, a floating platform and a floating base is designed. Through technical means such as bull eye bearings and floating air pipes, a highly fixed floating method of the floating platform is achieved, reducing inclination and tolerances, and improving processing accuracy.
Effectively maintain the level of honing height, reduce machining errors, improve the controllability and machining accuracy of the floating platform, and avoid jamming and tool damage.
Smart Images

Figure CN222609141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a floating tooling device for vertical honing. Background Art
[0002] Honing is a type of grinding. Different from the rigid clamping method of internal grinding, it is a flexible processing. Because there is no way to ensure the precise concentricity of the honing head and the hole, it is made into a floating method, or the honing head floats, or the parts float, in order to prevent the honing head and the parts from getting stuck during processing.
[0003] The existence of floating means the existence of processing tolerance, and most of the current technologies are air floating. The floating platform is easily balanced by the force applied during honing. In addition, the tolerance generated during the processing of the floating platform causes the quality of the processed product to exceed the tolerance of the product, causing economic losses. In order to improve the processing accuracy of the equipment and avoid honing jamming or tool damage, this application is proposed. Utility Model Content
[0004] The utility model aims to provide a honing floating tooling to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A honing floating tool comprises a control end, a floating platform and a floating base. The lower half of the floating platform is mounted on the top of the floating base. A gap for floating is provided between the floating platform and the floating base. A bull's eye bearing is installed on the floating base. The floating platform is movably installed on the top of the floating base. The floating platform can float on the top of the floating base through the bull's eye bearing.
[0007] As a further solution of the utility model: a countersunk hole is arranged on the top of the floating base, the bull's eye bearing is located in the countersunk hole, and an oil guide groove connecting the countersunk holes is opened on the top of the floating base.
[0008] As a further solution of the utility model: a lubricating oil pipeline connected to the oil guide groove or the countersunk hole is installed at the bottom of the floating base, and the lubricating oil pipeline is connected to the pump body.
[0009] As a further solution of the utility model: the floating base is equipped with a floating air pipe that can move the floating platform horizontally by blowing gas, the floating air pipes are distributed in a ring shape with equal distances, the bottom end is connected to the air blowing pipeline, and the floating air pipe is equipped with an air valve.
[0010] As a further solution of the utility model: the gas valve is connected to the control end by an electrical signal, and the control end controls the opening and closing of the gas valve.
[0011] As a further solution of the utility model: a floating positioning member which can slide outwards to push the floating platform to a central position is installed on the floating base, and the floating positioning members are distributed in a ring shape with equal distances.
[0012] As a further solution of the utility model: a lifting component that can move vertically up and down is installed inside the floating base, a cylinder is installed between the lifting component and the floating base, and the surfaces where the floating positioning part and the lifting component contact each other are both beveled surfaces. When the cylinder pushes the lifting component to move upward, the beveled surface pushes the floating positioning part outward to fix the position of the floating platform.
[0013] As a further solution of the utility model: the air inlet end of the cylinder is connected to the air source pipeline, the exhaust end of the cylinder is connected to the exhaust pipeline, and both the air source pipeline and the exhaust pipeline are provided with control valves.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The honing floating fixture can effectively maintain the level of the honing height and reduce the processing error caused by tilting during vertical honing processing through a floating method with a fixed height.
[0016] 2. The honing floating tool applies air pressure to the floating platform through the floating air pipe, and guides the floating direction of the floating platform through the air pressure, thereby improving the controllability of the floating and preparing for fixing the floating platform.
[0017] 3. The honing floating tooling fixes the floating platform in the center and positions it through floating positioning parts, avoiding deviation caused by floating during the fine honing process and improving product processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a honing floating tooling;
[0019] Figure 2 It is a structural stereogram of a honing floating tooling;
[0020] Figure 3 It is a structural schematic diagram of a floating base in a honing floating tooling;
[0021] Figure 4 It is a structural cross-sectional view of a floating base in a honing floating tooling;
[0022] Figure 5 It is a structural schematic diagram of a lifting component in a honing floating tooling;
[0023] Figure 6 The present invention is a structural assembly diagram of a floating platform and a floating base in a honing floating tooling.
[0024] In the figure: 1. Floating platform; 2. Floating base; 3. Bull's eye bearing; 4. Oil guide groove; 5. Floating air pipe; 6. Lubricating oil pipeline; 7. Floating platform; 8. Floating positioning part; 9. Lifting assembly; 10. Cylinder; 11. Air source pipeline; 12. Air valve. DETAILED DESCRIPTION
[0025] See also Figures 1 to 6 In the embodiment of the utility model, a honing floating tooling comprises a control end, a floating platform 1 and a floating base 2. The lower half of the floating platform 1 is mounted on the top of the floating base 2. There is a gap for floating between the floating platform 1 and the floating base 2. A bull's eye bearing 3 is installed on the floating base 2. The floating platform 1 is movably installed on the top of the floating base 2. Through the bull's eye bearing 3, the floating platform 1 can float on the top of the floating base 2. The floating platform 1 performs floating processing on the top of the floating base 2 through the bull's eye bearing 3. During the installation process, the bull's eye bearing 3 is measured by a level meter to keep it at the same level. After the floating platform 1 is installed, a secondary level meter measurement is performed to ensure that it is stable during the floating process or within the allowable error range. Compared with air floating, the floating mode of the bull's eye bearing 3 can also keep the floating platform 1 horizontal when weighing and bearing asymmetric and unbalanced forces, and has strong load-bearing capacity and stable operation, but there is wear, and it is necessary to jack up and measure its floating horizontal state to ensure the stability of processing floating.
[0026] In a preferred embodiment, a countersunk hole is provided on the top of the floating base 2, and the bull's eye bearing 3 is located in the countersunk hole. An oil guide groove 4 connecting the countersunk holes is opened on the top of the floating base 2, and the bull's eye bearing 3 is installed inside the countersunk hole. The countersunk holes are connected through the oil guide groove 4 so that the lubricating oil inside them can flow to each other.
[0027] In a preferred embodiment, a lubricating oil pipeline 6 connected to the oil guide groove 4 or the countersunk hole is installed at the bottom of the floating base 2. The lubricating oil pipeline 6 is connected to the pump body. The lubricating oil can be circulated or added through the lubricating oil pipeline 6 to maintain the lubrication effect and reduce structural wear.
[0028] In a preferred embodiment, the floating base 2 is equipped with a floating air pipe 5 that can blow the floating platform 1 horizontally by gas. The floating air pipes 5 are distributed in a circular shape with equal distances, and the bottom end is connected to the air blowing pipeline 7. The floating air pipe 5 is equipped with an air valve 12. The floating cannot achieve a control effect. When some areas require key honing or deviation correction, the dynamic processing of the floating platform will result in the inability to hone the key areas. For this reason, air pressure is supplied inward through the floating air pipe 5, and the gas flexibly blows the floating platform 1 to deviate in the specified direction, so that the key honing area is effectively processed. Multiple floating air pipes 5 can cooperate with each other to guide the floating platform 1 in different directions, and the flexible air push method can also avoid excessive collisions that cause damage to the oilstone.
[0029] In a preferred embodiment, the air valve 12 is connected to the control end by electrical signals, and the control end controls the opening and closing of the air valve 12. The control end is a prior art and will not be described in detail here. The control end controls the air circuit and controls the guidance of the floating platform 1 to achieve precise and intelligent honing processing.
[0030] In a preferred embodiment, a floating locating member 8 is installed on the floating base 2, which can slide outward to push the floating platform 1 to a central position. The floating locating members 8 are distributed in a circular shape with equal distances. During the floating honing process, the dynamic honing method enlarges the internal pores of the workpiece, thereby reducing the risk of jamming during the honing process. After the floating platform 1 is corrected by blowing gas, the rough honing section is basically completed and the fine honing begins. At this time, the dynamic floating processing will only affect the honing accuracy. In order to improve the accuracy, the floating platform 1 is positioned by the floating locating member 8 during the honing process or before honing to avoid the influence of floating on the processing accuracy and improve the product accuracy.
[0031] In a preferred embodiment, a lifting component 9 that can move vertically up and down is installed inside the floating base 2, and a cylinder 10 is installed between the lifting component 9 and the floating base 2. The surfaces where the floating positioning member 8 and the lifting component 9 contact each other are both chamfered surfaces. When the cylinder 10 pushes the lifting component 9 to move upward, the chamfered surface pushes the floating positioning member 8 outward to fix the position of the floating platform 1. This driving method is to drive multiple floating positioning members 8 to work synchronously through the lifting component 9 to achieve a centering positioning effect. A spring that pushes the floating positioning member 8 to one side of the lifting component 9 is installed in the floating positioning member 8 to keep the lifting component 9 in a retracted state. The air inlet end of the cylinder 10 is connected to the air source pipeline 11, and the exhaust end of the cylinder 10 is connected to the exhaust pipeline. Both the air source pipeline 11 and the exhaust pipeline are provided with control valves. The air sources of the air source pipeline 11 and the exhaust pipeline come from the air pump to provide sufficient air pressure.
[0032] It should be noted that the above embodiments all belong to the same utility model concept, and the description of each embodiment has its own focus. For matters that are not described in detail in some embodiments, reference can be made to the description in other embodiments.
[0033] The above-mentioned embodiments only express the implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A honing floating tool, comprising a control end, a floating platform (1) and a floating base (2), wherein the lower half of the floating platform (1) is mounted on the top of the floating base (2), and there is a gap between the floating platform (1) and the floating base (2) for floating, characterized in that: A bull's eye bearing (3) is installed on the floating base (2), and the floating platform (1) is movably installed on the top of the floating base (2). Through the bull's eye bearing (3), the floating platform (1) can float on the top of the floating base (2).
2. A honing floating tooling according to claim 1, characterized in that: The top of the floating base (2) is provided with a countersunk hole, the bull's eye bearing (3) is located in the countersunk hole, and the top of the floating base (2) is provided with an oil guide groove (4) that connects the countersunk holes.
3. A honing floating tooling according to claim 2, characterized in that: A lubricating oil pipeline (6) connected to the oil guide groove (4) or the countersunk hole is installed at the bottom of the floating base (2), and the lubricating oil pipeline (6) is connected to the pump body.
4. The honing floating tooling according to claim 1, characterized in that: The floating base (2) is provided with a floating air pipe (5) capable of blowing the floating platform (1) to move horizontally by gas. The floating air pipes (5) are distributed in a circular shape at equal distances, and the bottom ends are connected to the air blowing pipeline (7). The floating air pipes (5) are equipped with air valves (12).
5. A honing floating tooling according to claim 4, characterized in that: The gas valve (12) is connected to the control end via an electrical signal, and the control end controls the opening and closing of the gas valve (12).
6. A honing floating tooling according to claim 1 or 4, characterized in that: The floating base (2) is provided with floating positioning members (8) which can slide outwards to push the floating platform (1) to a central position, and the floating positioning members (8) are distributed in a circular shape at equal distances.
7. A honing floating tooling according to claim 6, characterized in that: A lifting assembly (9) capable of vertically moving up and down is installed inside the floating base (2), a cylinder (10) is installed between the lifting assembly (9) and the floating base (2), and the surfaces where the floating positioning member (8) and the lifting assembly (9) contact each other are both chamfered surfaces. When the cylinder (10) pushes the lifting assembly (9) to move upward, the chamfered surfaces push the floating positioning member (8) outward to fix the position of the floating platform (1).
8. The honing floating tooling according to claim 7, characterized in that: The air inlet end of the cylinder (10) is connected to the air source pipeline (11), and the air outlet end of the cylinder (10) is connected to the exhaust pipeline. Both the air source pipeline (11) and the exhaust pipeline are provided with control valves.