Feeding equipment for nylon wheel production

By designing a feeding device with a steering mechanism and a adjustment mechanism, the problem of existing equipment being unable to align and steering is solved, and by simplifying the transmission structure to reduce energy consumption, the flexible adaptability and functional expansion of the equipment are achieved.

CN222610140UActive Publication Date: 2025-03-14JINHU VEKSTAR CHEM FIBER CO LTD
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Patent Information

Application Number
CN202420426979.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-03-14
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The existing feeding equipment for nylon wheel production does not have a steering mechanism, which causes the lateral error between the discharge port and the mold port to be unable to align, and the overall moving device needs to be aligned, and it is difficult to turn, so it is impossible to cross-load. At the same time, the complex transmission structure leads to high energy consumption and a single function.

Method used

A feeding device including a base, a support column, a steering mechanism and an adjustment mechanism is designed to realize the steering and adjustment of the feeding mechanism through the arrangement of a planar bearing and a mounting plate, reduce the transmission structure, and add multiple feeding ports to achieve mixed feeding.

Benefits of technology

It realizes flexible steering and height adjustment of the feeding equipment, solves the problem of alignment between the discharge port and the mold port, increases the adaptability to different molds, and reduces energy consumption by simplifying the transmission structure and expands the functionality of the equipment.

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Abstract

The utility model relates to the technical field of nylon wheel production, in particular to a feeding device for nylon wheel production, which comprises a base, four support columns are fixedly mounted above the base, a device body is firstly placed at a proper position, data are firstly input into a control console to limit the rotation angle of a second motor, and the control console is connected with the second motor. A console is used for operating a second motor to rotate, the second motor drives a second transmission shaft, the second transmission shaft drives a third gear, the third gear drives a meshed second gear, the second gear drives a meshed first gear, the first gear drives a fixedly connected adjusting shaft to rotate, and finally a fixing ring is driven to adjust the angle and height of the feeding mechanism. The problems that an existing device is not provided with a steering mechanism, when a discharging opening and a die opening have transverse errors and are not aligned, the feeding device needs to be moved again to be integrally aligned, and due to the fact that the existing device is not prone to steering, staggered feeding cannot be conducted on different die butt joint combinations are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nylon wheel production, in particular to a feeding device used for nylon wheel production. Background Art

[0002] Nylon wheels are an important branch of abrasives and abrasive tools, and are abrasive products following strong cutting and grinding products such as abrasive belt wheels. Nylon wheel products are mainly composed of nylon fiber mesh, abrasive media (mineral sand), bonding resin and other main components, among which various additives such as endothermic additives, fillers, and colorants may be added. In the production process of nylon wheels, feeding equipment is required for feeding.

[0003] At present, there is an existing feeding device for nylon wheel production (such as patent number: CN210735620U), which discloses a feeding device for nylon wheel production, including a base, a mounting groove is provided on the top of the base, a threaded rod is rotatably installed in the mounting groove, a first motor is fixedly installed on the base, one end of the threaded rod extends out of the mounting groove and is fixedly connected to the output shaft of the first motor, a mounting block is threadedly installed on the threaded rod, and the mounting block is slidably connected to the inner wall of the mounting groove, the top of the mounting block extends out of the mounting groove and a support rod is rotatably installed, a rotating rod is rotatably installed on the base, the rotating rod is rotatably connected to the support rod, and a groove is provided on the rotating rod. The utility model is simple to operate, highly practical, can be adjusted in height and angle, can meet the use of nylon wheel production equipment of different models and specifications, and has strong applicability.

[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:

[0005] 1. The existing device is not provided with a steering mechanism. When there is a lateral error between the discharge port and the mold port and they are not aligned, the feeding device needs to be moved as a whole to realign them. In addition, since the existing device is not easy to turn, it is impossible to stagger the feeding of different mold docking combinations.

[0006] 2. The existing device adds a bevel gear set, and more transmission structures will reduce the transmission efficiency, resulting in higher energy consumption. In addition, the existing device is not provided with multiple feeding ports for mixed feeding, and has a relatively single function. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] In view of the deficiencies in the prior art, the utility model provides a feeding device for the production of nylon wheels, which solves the problem that the prior device is not provided with a steering mechanism. When there is a lateral error and misalignment between the discharge port and the mold port, the feeding device needs to be moved as a whole and realigned. In addition, the prior device is not easy to turn, and cannot perform staggered feeding for different mold docking combinations, and has technical problems such as higher energy consumption and relatively single function.

[0009] (II) Technical solution

[0010] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0011] A feeding device for nylon wheel production comprises a base, four supporting columns are fixedly installed above the base, a section of the supporting columns away from the base is fixedly connected to a supporting plate, the supporting plate is fixedly connected to a steering mechanism, an adjusting mechanism is installed above the steering mechanism, the adjusting mechanism is fixedly connected to the feeding mechanism, the steering mechanism comprises a plane bearing, the plane bearing is fixedly connected to the supporting plate, one end of the plane bearing away from the supporting plate is fixedly connected to a mounting plate, and the adjusting mechanism is fixedly installed above the mounting plate.

[0012] Preferably: a first motor is fixedly installed at the central axis above the base, an end of the first motor away from the base is fixedly connected to a first transmission shaft, the first transmission shaft passes through a support plate, a second bearing is fixedly installed on the outer side of a section of the first transmission shaft that contacts the support plate, and an end of the first transmission shaft away from the first motor is fixedly connected to the mounting plate.

[0013] Preferably: the adjusting mechanism includes a mounting bracket, the mounting bracket is fixedly connected to the mounting plate, the mounting bracket is provided with a mounting hole at one end away from the mounting plate, a third bearing is fixedly sleeved in the mounting hole, an adjusting shaft is fixedly connected inside the third bearing, a fixing ring is fixedly connected to the middle section of the adjusting shaft, one end of the adjusting shaft is fixedly connected to the first gear, the first gear is meshed and clamped with the second gear, the fourth bearing is fixedly connected inside the second gear, a fixing shaft is fixedly connected at the middle axis of the fourth bearing, the fixing shaft is fixedly connected to the middle section of the mounting bracket, the second gear is also meshed and clamped with the third gear, and the third gear is fixedly connected to the second transmission shaft, another mounting hole is provided at one end of the mounting bracket close to the mounting plate, the second transmission shaft passes through the mounting hole provided by the mounting bracket, a third bearing is fixedly sleeved at the position where the second transmission shaft contacts the mounting bracket, and the second transmission shaft is fixedly connected to the second motor at one end away from the third gear, and the second motor is fixedly installed at the middle axis position above the mounting plate.

[0014] Preferably, there are two mounting frames, the two mounting frames have three mounting holes, the third bearings have three third bearings, and the third bearings are all mounted in the mounting holes of the mounting frames.

[0015] Preferably: the feeding mechanism is fixedly sleeved in the fixing ring, the feeding mechanism includes an outer shell, one end of the outer shell is fixedly installed with a discharge port, the end of the outer shell away from the discharge port is fixedly installed with an isolation plate, the end of the isolation plate away from the outer shell is fixedly connected with a rear shell, a third motor is fixedly installed in the rear shell, the third motor is fixedly connected with a transmission shaft, the transmission shaft passes through the isolation plate, a section of the transmission shaft passing through the isolation plate is fixedly connected with a spiral blade on the outside, a first feed port and a second feed port are fixedly installed on the outside of one end of the outer shell close to the isolation plate, and the first feed port and the second feed port are connected to the inner side of the outer shell.

[0016] Preferably: a control console is fixedly installed above the base, the control console includes a PLC circuit control system, and the first motor, the second motor and the third motor are all electrically connected to the control console.

[0017] (III) Beneficial effects

[0018] 1. First, place the device body in a suitable position, first input data in the console to limit the rotation angle of the second motor, use the console to operate the second motor to rotate, the second motor drives the second transmission shaft, the second transmission shaft drives the third gear, the third gear drives the meshing second gear, the second gear drives the meshing first gear, the first gear drives the fixedly connected adjustment shaft to rotate, and finally drives the fixing ring to adjust the angle and height of the feeding mechanism, which solves the problem that the existing device is not provided with a steering mechanism. When there is a lateral error and misalignment between the discharge port and the mold port, the feeding device needs to be moved as a whole to realign, and the existing device is not easy to turn, so it is impossible to stagger feeding for different mold docking combinations.

[0019] 2. When an error is found in the installation position or different molds need to be fed, the operating console starts the first motor, so that the first motor drives the first transmission shaft to rotate, and the first transmission shaft drives the mounting plate to rotate. The mounting plate can rotate due to the setting of the plane bearing, and the mounting plate drives the adjustment mechanism and the feeding mechanism to rotate, and finally the feeding direction of the device is adjusted, which solves the problem that the existing device adds a bevel gear set, and more transmission structures will cause the transmission efficiency to decay, resulting in higher energy consumption, and the existing device is not provided with multiple feeding ports for mixed feeding, and has a relatively single function. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0021] Figure 1 This is the overall structure diagram of the device of the utility model;

[0022] Figure 2This is a structural diagram of the steering mechanism and the regulating mechanism of the utility model;

[0023] Figure 3 This is a partially disassembled structural diagram of the steering mechanism of the utility model;

[0024] Figure 4 This is a structural diagram of the adjustment mechanism of the utility model;

[0025] Figure 5 This is a structural diagram of the feeding mechanism of the utility model;

[0026] Figure 6 This is a structural diagram of the fixing device of the present utility model.

[0027] Legend: 1. Base; 2. Plane bearing; 3. First motor; 4. Mounting frame; 5. Second motor; 6. Fixed ring; 7. Loading mechanism; 8. Control console; 101. Support column; 102. Support plate; 201. Mounting plate; 301. First transmission shaft; 302. Second bearing; 401. Fixed shaft; 402. Third bearing; 403. Fourth bearing; 501. Second transmission shaft; 601. Adjusting shaft; 701. Housing; 702. Isolation plate; 703. Back housing; 704. Third motor; 705. Conveying shaft; 706. Spiral blade; 707. Discharge port; 708. First feed port; 709. Second feed port; 801. First gear; 802. Second gear; 803. Third gear. DETAILED DESCRIPTION

[0028] The embodiment of the present application provides a feeding device for nylon wheel production, which effectively solves the problem that the existing device is not provided with a steering mechanism. When there is a lateral error and misalignment between the discharge port and the mold port, the feeding device needs to be moved as a whole and realigned. In addition, since the existing device is not easy to turn, it is impossible to stagger feeding for different mold docking combinations, and the problem of higher energy consumption and relatively single function is solved.

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the technical solution in the embodiment of the present application effectively solves the problems that the existing device is not provided with a steering mechanism, and when there is a lateral error between the discharge port and the mold port and they are not aligned, it is necessary to re-move the entire feeding device to realign, and the existing device is not easy to turn, so it is impossible to stagger the feeding of different mold docking combinations, and the energy consumption is higher and the function is relatively single. The overall idea is as follows:

[0030] In view of the problems existing in the prior art, the utility model provides a feeding device for nylon wheel production, including a base 1, four support columns 101 are fixedly installed above the base 1, a section of the support column 101 away from the base 1 is fixedly connected to a support plate 102, the support plate 102 is fixedly connected to a steering mechanism, an adjusting mechanism is installed above the steering mechanism, the adjusting mechanism is fixedly connected to a feeding mechanism 7, the steering mechanism includes a plane bearing 2, the plane bearing 2 is fixedly connected to the support plate 102, one end of the plane bearing 2 away from the support plate 102 is fixedly connected to a mounting plate 201, and the adjusting mechanism is fixedly installed above the mounting plate 201.

[0031] A first motor 3 is fixedly installed on the central axis above the base 1, and a first transmission shaft 301 is fixedly connected to one end of the first motor 3 away from the base 1. The first transmission shaft 301 passes through the support plate 102, and a second bearing 302 is fixedly installed on the outer side of a section of the first transmission shaft 301 that contacts the support plate 102. The end of the first transmission shaft 301 away from the first motor 3 is fixedly connected to the mounting plate 201.

[0032] The adjustment mechanism includes a mounting frame 4, which is fixedly connected to the mounting plate 201. A mounting hole is opened at one end of the mounting frame 4 away from the mounting plate 201. A third bearing 402 is fixedly sleeved in the mounting hole. An adjusting shaft 601 is fixedly connected inside the third bearing 402. A fixing ring 6 is fixedly connected to the middle section of the adjusting shaft 601. One end of the adjusting shaft 601 is fixedly connected to a first gear 801. The first gear 801 is meshed and clamped with a second gear 802. A fourth bearing 403 is fixedly connected inside the second gear 802. The central axis of the fourth bearing 403 is fixedly connected to the fixing shaft 40 1, the fixed shaft 401 is fixedly connected to the middle section of the mounting frame 4, the second gear 802 is also meshed and clamped with the third gear 803, the third gear 803 is fixedly connected to the second transmission shaft 501, the mounting frame 4 is provided with another mounting hole at one end close to the mounting plate 201, the second transmission shaft 501 passes through the mounting hole provided in the mounting frame 4, a third bearing 402 is fixedly sleeved at the position where the second transmission shaft 501 contacts the mounting frame 4, the second transmission shaft 501 is fixedly connected to the end away from the third gear 803 with the second motor 5, and the second motor 5 is fixedly installed at the middle axis position above the mounting plate 201.

[0033] There are two mounting frames 4 in total, the two mounting frames 4 have three mounting holes in total, there are three third bearings 402 in total, and the third bearings 402 are all installed in the mounting holes in the mounting frames 4 .

[0034] The feeding mechanism 7 is fixedly sleeved in the fixing ring 6, and the feeding mechanism 7 includes a shell 701, one end of which is fixedly installed with a discharge port 707, an isolation plate 702 is fixedly installed on the end of the shell 701 away from the discharge port 707, and the end of the isolation plate 702 away from the shell 701 is fixedly connected to the rear shell 703, a third motor 704 is fixedly installed in the rear shell 703, and the third motor 704 is fixedly connected to a transmission shaft 705, which passes through the isolation plate 702, and a spiral blade 706 is fixedly connected to the outer side of a section of the transmission shaft 705 passing through the isolation plate 702, and a first feed port 708 and a second feed port 709 are fixedly installed on the outer side of one end of the shell 701 close to the isolation plate 702, and the first feed port 708 and the second feed port 709 are connected to the inner side of the shell 701.

[0035] A control console 8 is fixedly installed above the base 1 . The control console 8 includes a PLC circuit control system. The first motor 3 , the second motor 5 and the third motor 704 are all electrically connected to the control console 8 .

[0036] When an error is found in the installation position or different molds need to be fed, the operating console 8 starts the first motor 3, so that the first motor 3 drives the first transmission shaft 301 to rotate, and the first transmission shaft 301 drives the mounting plate 201 to rotate. The mounting plate 201 can rotate due to the setting of the plane bearing 2, and the mounting plate 201 drives the adjustment mechanism and the feeding mechanism 7 to rotate, and finally the feeding direction of the device is adjusted, which solves the problem that the existing device is not provided with a steering mechanism, and when there is a lateral error and misalignment between the discharge port 707 and the mold port, the feeding device needs to be moved as a whole to realign, and the existing device is not easy to turn, so it is impossible to perform staggered feeding of different mold docking combinations.

[0037] Working principle:

[0038] The first step is to place the device body in a suitable position, first input data in the console 8 to limit the rotation angle of the second motor 5, use the console 8 to operate the second motor 5 to rotate, the second motor 5 drives the second transmission shaft 501, the second transmission shaft 501 drives the third gear 803, the third gear 803 drives the meshing second gear 802, the second gear 802 drives the meshing first gear 801, the first gear 801 drives the fixedly connected adjusting shaft 601 to rotate, and finally drives the fixing ring 6 to adjust the angle and height of the feeding mechanism 7.

[0039] In the second step, when an error is found in the installation position or different molds need to be loaded, the operating console 8 starts the first motor 3, so that the first motor 3 drives the first transmission shaft 301 to rotate, and the first transmission shaft 301 drives the mounting plate 201 to rotate. The mounting plate 201 can rotate because of the setting of the plane bearing 2, and the mounting plate 201 drives the adjustment mechanism and the loading mechanism 7 to rotate, and finally the loading direction of the device is adjusted.

[0040] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A feeding device for nylon wheel production, comprising a base (1), characterized in that: Four support columns (101) are fixedly mounted above the base (1); a section of the support columns (101) away from the base (1) is fixedly connected to a support plate (102); the support plate (102) is fixedly connected to a steering mechanism; an adjustment mechanism is mounted above the steering mechanism; the adjustment mechanism is fixedly connected to a feeding mechanism (7); The steering mechanism comprises a plane bearing (2), the plane bearing (2) is fixedly connected to the support plate (102), and one end of the plane bearing (2) away from the support plate (102) is fixedly connected to a mounting plate (201); Wherein, the adjustment mechanism is fixedly mounted above the mounting plate (201).

2. A feeding device for nylon wheel production as claimed in claim 1, characterized in that: A first motor (3) is fixedly mounted on the central axis above the base (1); an end of the first motor (3) away from the base (1) is fixedly connected to a first transmission shaft (301); the first transmission shaft (301) passes through a support plate (102); a second bearing (302) is fixedly mounted on the outer side of a section of the first transmission shaft (301) in contact with the support plate (102); and an end of the first transmission shaft (301) away from the first motor (3) is fixedly connected to a mounting plate (201).

3. A feeding device for nylon wheel production as claimed in claim 2, characterized in that: The adjustment mechanism comprises a mounting frame (4), the mounting frame (4) being fixedly connected to the mounting plate (201), a mounting hole being formed at one end of the mounting frame (4) away from the mounting plate (201), a third bearing (402) being fixedly sleeved in the mounting hole, an adjusting shaft (601) being fixedly connected inside the third bearing (402), a fixing ring (6) being fixedly connected to the middle section of the adjusting shaft (601), a first gear (801) being fixedly connected to one end of the adjusting shaft (601), a second gear (802) being meshed and clamped with the first gear (801), a fourth bearing (403) being fixedly connected inside the second gear (802), and a fixing shaft (403) being fixedly connected at the middle axis of the fourth bearing (403). 01), the fixed shaft (401) is fixedly connected to the middle section of the mounting frame (4), the second gear (802) is also meshed and clamped with a third gear (803), the third gear (803) is fixedly connected to a second transmission shaft (501), another mounting hole is provided at one end of the mounting frame (4) close to the mounting plate (201), the second transmission shaft (501) passes through the mounting hole provided in the mounting frame (4), a third bearing (402) is fixedly sleeved at a position where the second transmission shaft (501) contacts the mounting frame (4), the end of the second transmission shaft (501) away from the third gear (803) is fixedly connected to a second motor (5), and the second motor (5) is fixedly mounted at a central axis position above the mounting plate (201).

4. A feeding device for nylon wheel production as claimed in claim 3, characterized in that: The number of the mounting frames (4) is two in total, the number of mounting holes provided in the two mounting frames (4) is three in total, the number of the third bearings (402) is three in total, and the third bearings (402) are all installed in the mounting holes provided in the mounting frames (4).

5. A feeding device for nylon wheel production as claimed in claim 4, characterized in that: The feeding mechanism (7) is fixedly sleeved in the fixing ring (6), and comprises a housing (701), one end of which is fixedly mounted with a discharge port (707), an end of which is away from the discharge port (707) is fixedly mounted with an isolation plate (702), an end of which is away from the housing (701) is fixedly connected with a rear housing (703), and a third motor (704) is fixedly mounted in the rear housing (703), and the third motor (704) is fixedly mounted in the rear housing (703). The machine (704) is fixedly connected to a conveying shaft (705), and the conveying shaft (705) passes through the isolation plate (702). The outer side of a section of the conveying shaft (705) passing through the isolation plate (702) is fixedly connected to a spiral blade (706). The outer side of one end of the outer shell (701) close to the isolation plate (702) is fixedly installed with a first feed port (708) and a second feed port (709), and the first feed port (708) and the second feed port (709) are connected to the inner side of the outer shell (701).

6. A feeding device for nylon wheel production as claimed in claim 5, characterized in that: A control console (8) is fixedly mounted above the base (1), the control console (8) comprising a PLC circuit control system, and the first motor (3), the second motor (5) and the third motor (704) are all electrically connected to the control console (8).

Citation Information

Patent Citations

  • Feeding equipment for nylon wheel production

    CN210735620U