Efficient sludge concentration device
By designing a high-efficiency sludge concentration device and using structures such as mixer, filter element and cleaning belt, the sludge is solved and the problem of sludge stagnation and inconvenient cleaning on the surface wall of the guide groove is achieved, and the sludge is better off and transported, and the cleaning effect is improved.
Patent Information
- Application Number
- CN202420836181.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The backpressure plate at the outlet of the existing sludge dewaterer causes the sludge to stagnate on the surface wall of the guide groove, and it is prone to sticky when working continuously, making it inconvenient to clean.
A high-efficiency sludge concentration device is designed, adopting structures such as dosing tank, mixer, filter element and discharger. The second drive drives the roller body to rotate and drive the cleaning belt to rotate. The scraper on the surface of the cleaning belt rubs against the guide plate, cuts the sludge blocks, reduces stickiness, and performs secondary recycling and cleaning through the bottom groove and brush plate.
It effectively reduces the stickiness on the surface of the guide plate, makes the sludge transport more concentrated, and the cleaning effect is improved, so as to prevent sludge chips from falling into the work area.
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Figure CN222613053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a high-efficiency sludge concentrating device, in particular to a high-efficiency sludge concentrating device. Background Art
[0002] The sludge produced during water treatment has a high water content, so the volume of the sludge is relatively large, which makes it difficult to handle, utilize and transport the sludge. Sludge concentration is to reduce the water content and volume of the sludge by thickening the sludge, thereby reducing the subsequent treatment costs.
[0003] Among them, the screw stack sludge dewatering machine can be used for efficient sludge concentration. The screw stack sludge dewatering machine is mainly composed of a driving device, a spiral shaft, a screw stack body, a filter screen, a gap adjustment device and a control system. Its working principle is mainly divided into three stages: concentration, dehydration and sludge unloading.
[0004] A back pressure plate will be installed at the outlet of the dewatering machine to block the sludge at the end so that it can be concentrated more fully. When the material is discharged into the guide trough, there is still moisture, which causes the sludge to hang on the surface of the guide trough. When it continues to work, it will become sticky and it will be very inconvenient to clean it later. Utility Model Content
[0005] The utility model provides a high-efficiency sludge thickening device, which can effectively solve the problem that a back pressure plate is installed at the outlet of the dewatering machine to block the sludge at the end so that it can be more fully concentrated, and when the material is discharged into the guide trough, there is still moisture, which causes the sludge to hang on the surface wall of the guide trough, and when it continues to work, it will directly become sticky and very inconvenient to clean up later.
[0006] The utility model is achieved in this way:
[0007] A high-efficiency sludge thickening device, whose structure includes: a dosing tank, which is fixedly connected to an inlet, a stirrer is installed on the top of the dosing tank, and the stirring shaft of the stirrer is diffracted into the inside of the dosing tank. The dosing tank is also installed in the first machine chamber inside the filter element through a pipeline, the filter element is installed on the top of the second machine chamber and the bottom hole of the filter element is communicated with the inner cavity of the second machine chamber, a discharger is installed at the front end of the filter element, and a movable guide seat is provided at the bottom of the discharger, and the guide seat is connected to the partition chamber and fixed to the surface of the filter element through the partition chamber.
[0008] As a further improvement, the discharger also includes a driver, which is mechanically connected to the reduction gear box at the bottom and connected to the rotating shaft inside the first machine chamber through the reduction gear box. The back pressure plate is installed between the reduction gear box and the surface of the filter element and connected to the rotating shaft inside the first machine chamber.
[0009] As a further improvement, a through hole is provided on the side of the partition, and the area of the through hole is less than 1 / 3 of the side surface of the partition.
[0010] As a further improvement, the guide seat includes an active ear connected to the partition movable column, the active ear and the support side plate are welded to form an integral structure, a guide plate is fixed between the support side plates, and the guide plate is also provided with a cleaning belt with a sliding connection, and a second driver is installed on the side of the support side plate, the second driver coincides with the axial direction of the roller body, and the second driver drives the roller body to drive the cleaning belt to rotate.
[0011] As a further improvement, the roller annular surfaces on both sides of the cleaning belt are tangent to the back surface of the guide plate, and the guide plate is slidably connected to the guide plate through the roller body.
[0012] As a further improvement, a bottom groove is installed at the bottom of the supporting side plate, and the non-fixed end of the bottom groove is in a through state.
[0013] As a further improvement, an adjustment handle is also installed on the surface of the movable ear, the screw of the adjustment handle cooperates with the movable ear, and the side wall passing through the movable ear cooperates with the clearance of the movable column on the side of the compartment.
[0014] As a further improvement, a brush plate is installed inside the bottom groove, and there is a gap between the brush plate and the bottom surface of the bottom groove, and the brush plate fits with the surface of the cleaning belt.
[0015] As a further improvement, the cleaning belt is composed of synchronous belts on both sides and a transverse scraper strip in the middle, and the transverse scraper strip is in a triangular prism shape.
[0016] The beneficial effects of the utility model are as follows: the improved device drives the roller body to rotate through the second driver to drive the cleaning belt to rotate, and the scraper strips installed on the surface of the cleaning belt along the axial direction of the roller body rub against the guide plate during operation, and the triangular prism-shaped scraper strips cut the sludge blocks to make them fall off better, reducing the stickiness on the surface of the guide plate, making it more concentrated during transportation, and in order to prevent sludge debris from falling into the working area, a bottom groove is set on the top of the guide plate for guiding secondary recovery, and the scraper strips of the cleaning belt are cleaned by a brush plate to improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 The utility model is a schematic diagram of the structure of a high-efficiency sludge concentrating device.
[0019] Figure 2 It is a structural schematic diagram of the discharger of the utility model.
[0020] Figure 3 It is a structural schematic diagram of the guide seat of the utility model.
[0021] Figure 4 It is a schematic diagram of the exploded structure of the guide seat of the utility model.
[0022] The reference numerals are as follows: DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.
[0024] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0025] At the outlet of the existing dehydrator, a back pressure plate is installed to block the sludge at the end so that it can be more fully concentrated. When the material is discharged into the guide trough, there is still water, which causes the sludge to hang on the surface wall of the guide trough. When it continues to work, it will directly become sticky and it is very inconvenient to clean it later. Therefore, in order to solve the above problems, this case proposes the following technical solutions:
[0026] Reference Figure 1 to Figure 4As shown, a high-efficiency sludge thickening device includes: a dosing tank 5, which is fixedly connected to an inlet 6, a stirrer 7 is installed on the top of the dosing tank 5, and a stirring shaft of the stirrer 7 extends to the inside of the dosing tank 5. The dosing tank 5 is also installed in a first machine chamber 3 inside a filter element 2 through a pipeline, the filter element 2 is installed on the top of a second machine chamber 4 and the bottom hole of the filter element 2 is communicated with the inner cavity of the second machine chamber 4, a discharger 1 is installed at the front end of the filter element 2, and a movable guide seat 13 is provided at the bottom of the discharger 1, and the guide seat 13 is connected to the partition chamber 14 and fixed to the surface of the filter element 2 through the partition chamber 14.
[0027] The main structure of the device includes an inlet 6, which is installed on the side of the dosing tank 5 and communicates with the inner cavity of the dosing tank 5. The inlet 6 is used to connect the sewage pipe. A stirrer 7 for stirring and mixing flocculants and sewage is installed on the top of the dosing tank 5. After the flocculants are added, impurities inside the sewage are precipitated. The precipitated solid-liquid mixture enters the first chamber 3 through the pipeline connected between the dosing tank 5 and the first chamber 3 for concentration until the solid and liquid are separated.
[0028] The first machine chamber 3 is composed of a plurality of filter plates. The gaps between the filter plates gradually decrease along the slope, making the concentration more thorough. The paging liquid flows into the second machine chamber 4 through the bottom of the filter element 2 installed in the first machine chamber 3 for recovery. A rotating screw is installed inside the first machine chamber 3. The rotating screw is driven by the reducer 12 driven by the driver 11 of the discharger 1. The continuously rotating screw gradually lifts the separated material upward and then pushes it out from the position of the back pressure plate 15 and falls into the surface of the guide seat 13 and is transported to the recovery tank.
[0029] In order to better observe the working state of the back pressure plate 15, the surface of the partition 14 is provided with grooves, the depth of which is less than 1 / 3 of the side of the partition 14, so as to reduce the ejection of squeezed sludge from the side while enabling observation.
[0030] The conventional guide seat 13 is usually a stainless steel guide plate structure, but due to the stickiness of the sludge itself, it is easy to stick to the surface of the guide plate 135, thereby causing the sludge to fall out from both sides and affecting the collection effect.
[0031] The device is improved in that the roller body 139 installed between the loading support side plates 132 is driven to rotate by the second driver 133. When the roller body 139 rotates, it drives the cleaning belt 134 to move. During the movement of the cleaning belt 134, the cross plate and the surface of the guide plate 135 rub against each other, cutting the surface of the guide plate 135 to separate the mud blocks.
[0032] In order to prevent the cleaning belt 134 from randomly dropping mud and debris when passing through the bottom of the guide plate 135 , the mud and debris are collected at the bottom of the guide plate 135 through the bottom groove 131 , and the dropped debris rolls along the inner wall of the bottom groove 131 .
[0033] At the same time, in order to further reduce the sticking of mud on the surface of the cleaning belt 134, a brush plate 138 is installed inside the bottom groove 131 to clean the cross plate of the cleaning belt 134. There is a gap between the brush plate 138 and the bottom surface of the bottom groove 131 to avoid obstruction and facilitate the rolling of debris.
[0034] A second driver 133 is installed on one side of the supporting side plate 132 for driving the roller body 139 to rotate, and a movable ear 136 is set on one side to nest with the cylindrical connection point raised on the side of the partition 14, and to facilitate the adjustment of the elevation angle of the guide plate 135. An adjustment handle 137 is installed on the side of the movable ear 136 for locking, and the stud of the adjustment handle 137 cooperates with the threaded hole of the movable ear 136. When rotating, it presses the cylinder on the side of the partition 14 to achieve limiting.
[0035] The improved device drives the roller body 139 to rotate through the second driver 133, driving the cleaning belt 134 to rotate. The scraper bar installed axially along the roller body 139 on the surface of the cleaning belt 134 rubs against the guide plate 135 during operation. The triangular column-shaped scraper bar cuts the sludge blocks to make them fall off better, reducing the stickiness on the surface of the guide plate 135 and making it more concentrated during transportation.
[0036] In order to prevent sludge debris from falling into the working area, a bottom groove 131 is provided on the top of the guide plate 135 for guiding secondary recovery, and the scraper strip of the cleaning belt 134 is cleaned by a brush plate 138 to improve the cleaning effect.
[0037] The above only describes the basic principles and preferred implementations of the present utility model. Those skilled in the art can make many changes and improvements based on the above description, and these changes and improvements should fall within the protection scope of the present utility model.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An efficient sludge concentrating device, the structure of which comprises: A dosing tank (5), the dosing tank (5) is fixedly connected to the inlet (6), a stirrer (7) is installed on the top of the dosing tank (5), the stirring shaft of the stirrer (7) is diffracted into the inside of the dosing tank (5), the dosing tank (5) is also installed on the first machine chamber (3) inside the filter element (2) through a pipeline, the filter element (2) is installed on the top of the second machine chamber (4) and the bottom hole of the filter element (2) is communicated with the inner cavity of the second machine chamber (4), characterized in that: A discharger (1) is installed at the front end of the filter element (2), and a movable guide seat (13) is provided at the bottom of the discharger (1). The guide seat (13) is connected to the partition (14) and is fixed to the surface of the filter element (2) through the partition (14).
2. A high-efficiency sludge concentrating device as claimed in claim 1, characterized in that: The discharger (1) further comprises a driver (11), the driver (11) being mechanically connected to a reduction box (12) at the bottom, and connected to a rotating shaft inside the first machine chamber (3) via the reduction box (12); a back pressure plate (15) being installed between the reduction box (12) and a surface of the filter element (2) and connected to the rotating shaft inside the first machine chamber (3).
3. The high-efficiency sludge concentrating device according to claim 1, characterized in that: The side edge of the partition (14) is also provided with a through hole, and the area of the through hole is less than 1 / 3 of the side surface of the partition (14).
4. The high-efficiency sludge concentrating device according to claim 1, characterized in that: The guide seat (13) comprises an active ear (136) connected to a movable column of the compartment (14); the active ear (136) and the supporting side plate (132) are welded to form an integral structure; a guide plate (135) is fixed between the supporting side plates (132); and a cleaning belt (134) is also installed on the guide plate (135) in a sliding connection; a second driver (133) is installed on the side of the supporting side plate (132); the axial direction of the second driver (133) and the roller body (139) coincide with each other, and the second driver (133) drives the roller body (139) to drive the cleaning belt (134) to rotate.
5. A high-efficiency sludge concentrating device as claimed in claim 4, characterized in that: The annular surfaces of the roller bodies (139) on both sides of the cleaning belt (134) are tangent to the back surface of the guide plate (135), and the guide plate (135) is slidably connected to the guide plate (135) through the roller bodies (139).
6. A high-efficiency sludge concentrating device as claimed in claim 4, characterized in that: A bottom groove (131) is installed at the bottom of the supporting side plate (132), and the non-fixed end of the bottom groove (131) is in a through state.
7. A high-efficiency sludge concentrating device as claimed in claim 4, characterized in that: An adjustment handle (137) is also installed on the surface of the movable ear (136), and the screw of the adjustment handle (137) cooperates with the movable ear (136), and the side wall passing through the movable ear (136) is gap-matched with the movable column on the side of the compartment (14).
8. The high-efficiency sludge concentrating device according to claim 6, characterized in that: A brush plate (138) is also installed inside the bottom groove (131); there is a gap between the brush plate (138) and the bottom surface of the bottom groove (131), and the brush plate (138) is in contact with the surface of the cleaning belt (134).
9. The high-efficiency sludge concentrating device according to claim 5, characterized in that: The cleaning belt (134) is composed of synchronous belts on both sides and a transverse scraper strip in the middle, and the transverse scraper strip is in the shape of a triangular prism.