Sludge filter pressing equipment

By designing a screw rod and slider system driven by a driving motor in the sludge filter pressing equipment, combining the telescopic motor and connecting rod to push the brush plate seat and the brush plate to scrape the filter cake, the problem of incomplete fall-off of the filter cake in the existing equipment is solved, and the unloading efficiency and automation are improved.

CN222613154UActive Publication Date: 2025-03-14GUIZHOU SUNSHINE ENVIRONMENTAL PROTECTION ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420817636.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-14
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The existing sludge filter pressing equipment unloading methods rely on gravity, which causes the filter cake to fall out incompletely, requires manual assistance, which reduces the discharge efficiency and affects the automation of the device.

Method used

A sludge filter pressing equipment is designed, using a driving motor to drive the screw rod and slider system, and the brush plate seat and the brush plate contact with the filter plate through the telescopic motor and the connecting rod, scraping off the filter cake that has not completely fallen.

Benefits of technology

The rapid cleaning of the filter press plate is achieved, the complete separation of the filter cake is ensured, and the efficiency and automation of unloading are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222613154U_ABST
    Figure CN222613154U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of sludge treatment, in particular to sludge filter pressing equipment. Comprising a device rack and a second driving motor, a sliding support, a first driving motor, moving rollers, a moving gear and a moving rack are mounted on the device rack, the second driving motor is mounted at the top of the device rack, and a lead screw, a sliding block, a mounting support, a servo motor, a rotating seat, a high-pressure spraying pipe and a clear water pipe are mounted at the output end of the second driving motor; and a telescopic motor, a connecting rod, a push rod, a brush plate seat and a brush plate are inserted into the rotating seat. The telescopic motor pushes the push rod to turn over along the turning shaft through the connecting rod, the push rod pushes the brush plate base and the brush plate to make contact with the filter pressing plate, the second driving motor drives the brush plate to slide along the lead screw and the polished rod through the lead screw and the sliding block after contact is completed, and filter cakes which do not completely fall off on the filter pressing plate are scraped off. By adopting the mode, the filter pressing plate can be effectively and quickly cleaned, the comprehensive separation of a filter cake can be effectively ensured, and the unloading efficiency and effect are ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to sludge filter pressing equipment. Background Art

[0002] Sludge treatment filter press equipment is a mechanical device used in sewage treatment plants or related industrial processes to dehydrate sludge. It applies pressure to allow the water in the sludge to be discharged through the filter cloth, thereby reducing the water content of the sludge and facilitating transportation and disposal. Filter press equipment usually includes filter press body, filter cloth, hydraulic system and other components. After the sludge is treated by filter pressure, the volume of the sludge can be greatly reduced and the burden on the environment can be reduced. A plate and frame filter press is a device that applies a pressure higher than atmospheric pressure during the filtration process to form a filtration driving force of normal pressure or slightly higher than normal pressure at the filtrate outlet of the filter medium. The plate and frame filter press has the characteristics of large filtration area, large flow rate and wide application range. The use process of the plate filter press generally includes the following steps: the sludge or filter material is evenly spread on the filter cloth, and then the filter press is started for pressurized filtration. As the pressure increases, the moisture in the sludge is retained by the filter cloth and gradually forms a filter cake. When the filter cake is formed to a certain extent, the pressure is stopped and the plate separation device is used to unload the material. After unloading, the filter cloth is cleaned for next use. The existing unloading method is usually that the filter cake falls off the filter cloth by gravity, but the filter cake is prone to incomplete falling off during use, and manual assistance is still required, which reduces the unloading efficiency and affects the automation of the device. Utility Model Content

[0003] In view of the above problems, the purpose of the utility model is to provide a sludge filter press equipment to solve the problem that the existing unloading method is usually that the filter cake relies on gravity to fall off the filter cloth, but during use, the filter cake is prone to incomplete falling off and still requires manual assistance, which reduces the unloading efficiency and affects the automation of the device.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows: a sludge filter press equipment, including a device frame and a second driving motor, a sliding bracket is installed on the device frame, and a driving motor is installed on both sides of the sliding bracket, the output end of the driving motor is installed with a moving roller through a reduction motor, a moving gear is installed in the middle part of the moving roller, and a moving rack is meshed and connected below the moving gear, the second driving motor is installed on the top of the device frame, and a screw is installed at the output end of the second driving motor, a slider is installed on the screw, and a mounting bracket is welded below the slider, a servo motor is installed at the bottom of the mounting bracket, and a rotating seat is installed at the output end of the servo motor, a high-pressure spray pipe is installed on the inner side of the rotating seat, and a clean water pipe is installed at one end of the high-pressure spray pipe close to the servo motor, a telescopic motor is plugged and installed on the rotating seat, and a connecting rod is connected to the output end of the telescopic motor, a push rod is installed at the front end of the connecting rod through a flip shaft, and the end of the push rod away from the connecting rod is connected to a brush plate seat through a flip shaft, and the outer side of the brush plate seat is wrapped with a brush plate.

[0005] The beneficial effects of the utility model are as follows: the telescopic motor pushes the push rod to flip along the flip axis through the connecting rod, and the push rod pushes the brush plate seat to contact the brush plate and the filter press plate. After the contact is completed, the driving motor 2 drives the brush plate to slide along the screw rod and the smooth rod through the screw rod and the slider, and the filter cake that has not completely fallen off the filter press plate is scraped off. This method can effectively and quickly clean the filter press plate, and can also effectively ensure the comprehensive detachment of the filter cake, thereby ensuring the efficiency and effect of unloading.

[0006] To facilitate sludge filtration:

[0007] As a further improvement of the above technical solution: a filter press hydraulic cylinder is installed above the device frame, and a filter press plate is installed at the output end of the filter press hydraulic cylinder, a liquid outlet pipe is installed at the outer side of the filter press plate, and a liquid inlet pipe is installed at the end of the filter press plate away from the filter press hydraulic cylinder, a drainage channel is opened on the device frame, mounting cross plates are installed on both sides of the device frame, and a plate dividing device is installed inside the mounting cross plates.

[0008] The beneficial effect of this improvement is that when the device is used, the sludge enters the interior of the filter press plate through the liquid inlet pipe. At this time, the filter press hydraulic cylinder pushes the filter press plate to filter the sludge, and the filtered water is discharged into the interior of the drain through the liquid outlet pipe. After the filtration is completed, the sludge is stopped from being added. At this time, the plate separation device slides along the installation cross plate to pull the filter press plate apart, and the filter cake falls to complete the sludge filtration.

[0009] To facilitate the rotation of the mobile gear:

[0010] As a further improvement of the above technical solution: the moving roller and the moving gear are coaxially arranged.

[0011] The beneficial effect of this improvement is that the coaxial arrangement can make the moving roller and the moving gear rotate synchronously, thereby facilitating the moving gear to drive the sliding bracket to move along the moving rack.

[0012] To facilitate the installation of the mobile rack:

[0013] As a further improvement of the above technical solution: the movable rack is installed inside the mounting cross plate, and the movable rack and the mounting cross plate are fixed by bolts.

[0014] The beneficial effect of this improvement is that the connection between the movable rack and the mounting cross plate can be made more reliable and firm by the bolts.

[0015] To guide the sliding of the slider:

[0016] As a further improvement of the above technical solution: polished rods are installed on both sides of the sliding block, and the polished rods and the lead screw are arranged parallel to each other.

[0017] The beneficial effect of this improvement is that the polished rod can guide the sliding of the slider, and the parallel arrangement can make the sliding of the slider more reliable and stable.

[0018] To facilitate the sliding of the brush plate holder:

[0019] As a further improvement of the above technical solution: the connecting rod and the high-pressure spray pipe are arranged parallel to each other.

[0020] The beneficial effect of this improvement is that the mutually parallel arrangement can make the connecting rod push the brush plate seat to slide along the high-pressure spray pipe more reliably and smoothly through the push rod.

[0021] To facilitate the cleaning of the filter press plate:

[0022] As a further improvement of the above technical solution: two brush plate seats are symmetrically arranged about the center line of the high-pressure spray pipe.

[0023] The beneficial effect of this improvement is that the two brush plate seats symmetrically arranged on the midline can cooperate with the brush plate to carry out comprehensive and reliable cleaning of the filter press plate.

[0024] To facilitate the sliding of the brush plate holder:

[0025] As a further improvement of the above technical solution: the cross-section of the brush plate seat is U-shaped, and a through hole is opened at a position of the brush plate seat close to the high-pressure spray pipe.

[0026] The beneficial effects of this improvement are: the U-shaped brush plate seat can facilitate the brush plate seat to extend along the high-pressure spray pipe under the drive of the connecting rod and the push rod, and the through hole opened on the brush plate seat can facilitate the high-pressure spray pipe to guide the brush plate seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall main structure.

[0028] Figure 2 It is a schematic diagram of the overall right view structure.

[0029] Figure 3 This is a schematic diagram of the enlarged structure of the first axonometric measurement of the sliding bracket.

[0030] Figure 4 This is a schematic diagram of the enlarged structure of the second axonometric measurement of the sliding bracket.

[0031] Figure 5 It is a schematic diagram of the axonometric structure of the connecting rod and the brush plate seat.

[0032] In the figure: 1. Device frame; 11. Filter press hydraulic cylinder; 12. Filter press plate; 13. Liquid outlet pipe; 14. Liquid inlet pipe; 15. Drainage channel; 16. Installing horizontal plate; 17. Plate dividing device; 2. Sliding bracket; 21. Driving motor 1; 22. Moving roller; 23. Moving gear; 24. Moving rack;

[0033] 3. Driving motor 2; 31. Screw rod; 32. Slider; 33. Mounting bracket; 34. Servo motor;

[0034] 35. Rotating seat; 36. High-pressure spray pipe; 37. Clean water pipe; 4. Telescopic motor; 41. Connecting rod; 42. Push rod; 43. Brush plate seat; 44. Brush plate. DETAILED DESCRIPTION

[0035] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0036] like Figure 1-5As shown, a sludge filter press device includes a device frame 1 and a drive motor 23, a sliding bracket 2 is installed on the device frame 1, and a drive motor 21 is installed on both sides of the sliding bracket 2, the output end of the drive motor 21 is installed with a moving roller 22 through a reduction motor, a moving gear 23 is installed in the middle part of the moving roller 22, and a moving rack 24 is meshed and connected below the moving gear 23, the drive motor 23 is installed on the top of the device frame 1, and a screw rod 31 is installed at the output end of the drive motor 23, a slider 32 is installed on the screw rod 31, and a mounting bracket 33 is welded below the slider 32, a servo motor 34 is installed at the bottom of the mounting bracket 33, and a rotating seat is installed at the output end of the servo motor 34 35, a high-pressure spray pipe 36 is installed on the inner side of the rotating seat 35, and a clean water pipe 37 is installed on the end of the high-pressure spray pipe 36 close to the servo motor 34, a telescopic motor 4 is plugged and installed on the rotating seat 35, and the output end of the telescopic motor 4 is connected to a connecting rod 41, a push rod 42 is installed on the front end of the connecting rod 41 through a flip axis, and the end of the push rod 42 away from the connecting rod 41 is connected to a brush plate seat 43 through a flip axis, and the outer side of the brush plate seat 43 is wrapped with a brush plate 44, the telescopic motor 4 pushes the push rod 42 to flip along the flip axis through the connecting rod 41, and the push rod 42 pushes the brush plate seat 43 to contact with the brush plate 44 and the filter plate 12, and after the contact is completed, the driving motor 23 drives the brush plate 44 along the screw rod 31 and the optical The rod slides to scrape off the filter cake that has not completely fallen off the filter press plate 12. This method can effectively and quickly clean the filter press plate 12, and can also effectively ensure that the filter cake is fully detached, ensuring the efficiency and effect of unloading. A filter press hydraulic cylinder 11 is installed above the device frame 1, and a filter press plate 12 is installed at the output end of the filter press hydraulic cylinder 11. A liquid outlet pipe 13 is installed on the outer side of the filter press plate 12, and a liquid inlet pipe 14 is installed at the end of the filter press plate 12 away from the filter press hydraulic cylinder 11. A drainage channel 15 is opened on the device frame 1, and mounting cross plates 16 are installed on both sides of the device frame 1, and a dividing plate device 17 is installed inside the mounting cross plate 16. When using the device, sludge enters the interior of the filter press plate 12 through the liquid inlet pipe 14. At this time, the filter press The filter hydraulic cylinder 11 pushes the filter press plate 12 to filter the sludge, and the filtered water is discharged into the interior of the drain 15 through the liquid outlet pipe 13. After the filtration is completed, the sludge is stopped from being added. At this time, the plate separation device 17 slides along the installation horizontal plate 16 to pull the filter press plate 12 apart, and the filter cake falls to complete the sludge filtration. The moving roller 22 and the moving gear 23 are coaxially arranged. The coaxial arrangement can make the moving roller 22 and the moving gear 23 rotate synchronously, so that the moving gear 23 can drive the sliding bracket 2 to move along the moving rack 24. The moving rack 24 is installed inside the installation horizontal plate 16, and the moving rack 24 and the installation horizontal plate 16 are fixed by bolts. The bolts can make the connection between the moving rack 24 and the installation horizontal plate 16 more reliable and firm.Polished rods are installed on both sides of the slider 32, and the polished rods and the screw rod 31 are arranged in parallel with each other. The polished rods can guide the sliding of the slider 32. The parallel arrangement can make the sliding of the slider 32 more reliable and stable. The connecting rod 41 and the high-pressure spray pipe 36 are arranged in parallel with each other. The parallel arrangement can make the connecting rod 41 push the brush plate seat 43 to slide along the high-pressure spray pipe 36 more reliable and stable through the push rod 42. The brush plate seat 43 is symmetrically arranged about the center line of the high-pressure spray pipe 36. The two brush plate seats 43 symmetrically arranged on the center line can cooperate with the brush plate 44 to comprehensively and reliably clean the filter plate 12. The cross-section of the brush plate seat 43 is U-shaped, and the brush plate seat 43 is provided with a through hole near the high-pressure spray pipe 36. The U-shaped brush plate seat 43 can facilitate the brush plate seat 43 to extend along the high-pressure spray pipe 36 under the drive of the connecting rod 41 and the push rod 42. The through hole opened on the brush plate seat 43 can facilitate the high-pressure spray pipe 36 to guide the brush plate seat 43.

[0037] The working principle of the utility model is as follows: when the device is used, the sludge enters the interior of the filter press plate 12 through the liquid inlet pipe 14, and the filter press hydraulic cylinder 11 pushes the filter press plate 12 to filter the sludge, and the filtered water is discharged into the interior of the drain 15 through the liquid outlet pipe 13. After the filtration is completed, the sludge is stopped from being added, and the plate separation device 17 slides along the mounting cross plate 16 to pull the filter press plate 12 apart, and the filter cake falls off. At this time, the driving motor 21 drives the moving roller 22 and the moving gear 23 to rotate through the reducer, and the moving gear 23 rotates. The servo motor 34 drives the rotating seat 35 to rotate, and the high-pressure spray pipe 36 and the telescopic motor 4 flip along the rotating seat 35 until they are vertical to the ground. The telescopic motor 4 pushes the connecting rod 41, and then pushes the push rod 42 to flip along the flip axis. The push rod 42 unfolds, and the push rod 42 pushes the brush plate seat 43 and the brush plate 44 to contact with the filter press plate 12. After the contact is completed, the driving motor 23 drives the brush plate 44 along the screw rod 31 and the slider 32 The screw rod 31 slides with the light rod to scrape off the filter cake that has not completely fallen off the filter plate 12. This method can effectively and quickly clean the filter plate 12, and can also effectively ensure that the filter cake is fully separated, ensuring the efficiency and effect of unloading. After the cleaning is completed, the servo motor 34 drives the high-pressure spray pipe 36 and the connecting rod 41 to reset through the rotating seat 35, and the plate separation device 17 continues to operate in a cycle to complete the unloading. When it is necessary to clean the filter plate 12, the driving motor 21 drives the moving roller 22 through the reducer The moving gear 23 rotates, and the moving gear 23 rotates along the moving rack 24. The sliding bracket 2 moves to the middle part of the filter press plate 12. At this time, the servo motor 34 drives the rotating seat 35 to rotate, and the high-pressure spray pipe 36 flips along the rotating seat 35 until it is vertical to the ground. Clean water enters the high-pressure spray pipe 36 through the clean water pipe 37 to clean the filter press plate 12. At this time, the driving motor 23 drives the high-pressure spray pipe 36 to slide along the screw rod 31 and the light rod through the screw rod 31 and the slider 32 to clean the filter press plate 12.

[0038] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0039] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims

1. A sludge filter press device, comprising a device frame (1) and a second drive motor (3), characterized in that: The device frame (1) is provided with a sliding bracket (2), and a driving motor (21) is provided on both sides of the sliding bracket (2), and a moving roller (22) is provided at the output end of the driving motor (21) via a reduction motor, and a moving gear (23) is provided at the middle of the moving roller (22), and a moving rack (24) is meshedly connected below the moving gear (23), and the driving motor (2) is provided at the top of the device frame (1), and a screw rod (31) is provided at the output end of the driving motor (3), a sliding block (32) is provided on the screw rod (31), and a mounting bracket (33) is welded below the sliding block (32), and the mounting bracket (33) A servo motor (34) is installed at the bottom, and a rotating seat (35) is installed at the output end of the servo motor (34), a high-pressure spray pipe (36) is installed on the inner side of the rotating seat (35), and a clean water pipe (37) is installed at one end of the high-pressure spray pipe (36) close to the servo motor (34), a telescopic motor (4) is plugged and installed on the rotating seat (35), and the output end of the telescopic motor (4) is connected to a connecting rod (41), a push rod (42) is installed at the front end of the connecting rod (41) through a flip shaft, and the end of the push rod (42) away from the connecting rod (41) is connected to a brush plate seat (43) through a flip shaft, and the outer side of the brush plate seat (43) is wrapped with a brush plate (44).

2. A sludge filter press equipment according to claim 1, characterized in that: A filter press hydraulic cylinder (11) is installed above the device frame (1), and a filter press plate (12) is installed at the output end of the filter press hydraulic cylinder (11), a liquid outlet pipe (13) is installed on the outer side of the filter press plate (12), and a liquid inlet pipe (14) is installed at one end of the filter press plate (12) away from the filter press hydraulic cylinder (11), a drainage channel (15) is provided on the device frame (1), and mounting cross plates (16) are installed on both sides of the device frame (1), and a plate separation device (17) is installed inside the mounting cross plates (16).

3. A sludge filter press equipment according to claim 1, characterized in that: The moving roller (22) and the moving gear (23) are coaxially arranged.

4. The sludge filter press equipment according to claim 1, characterized in that: The movable rack (24) is installed inside the mounting transverse plate (16), and the movable rack (24) and the mounting transverse plate (16) are fixed by bolts.

5. The sludge filter press equipment according to claim 1, characterized in that: Polished rods are installed on both sides of the slider (32), and the polished rods and the lead screw (31) are arranged parallel to each other.

6. The sludge filter press equipment according to claim 1, characterized in that: The connecting rod (41) and the high-pressure spray pipe (36) are arranged parallel to each other.

7. The sludge filter press equipment according to claim 1, characterized in that: Two brush plate seats (43) are symmetrically arranged about the center line of the high-pressure spray pipe (36).

8. The sludge filter press equipment according to claim 1, characterized in that: The cross section of the brush plate seat (43) is U-shaped, and a through hole is provided at a position of the brush plate seat (43) close to the high-pressure spray pipe (36).