Automatic winding type primary filter
By using a roller mechanism to install the filter material roll and use the automatic cleaning mechanism in the automatic winding filter, the safety hazards and low cleaning efficiency of dirty filter materials are solved in the prior art, and a higher safety and more efficient cleaning process is achieved.
Patent Information
- Application Number
- CN202420396920.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The existing automatic winding primary filter needs to be climbed when installing new filter rolls, which poses safety risks and requires manual replacement and cleaning of dirty filter materials, which is time-consuming and labor-intensive and inefficient.
An automatic winding primary filter is designed, and a roller mechanism is used to lift the new filter material roll to an ideal position for installation to avoid safety hazards in climbing operations. When the filter material is rolled up, the cleaning mechanism is activated to clean the dirty filter material.
Through the use of the roller mechanism, the safety risks of climbing operations are avoided, and the work intensity of staff is reduced through the automatic cleaning mechanism and the cleaning efficiency is improved.
Smart Images

Figure CN222624009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filters, in particular to an automatic winding type primary filter. Background Art
[0002] Primary filters can effectively deal with indoor air pollution, such as dust, and provide fresher air. Currently, primary filters mainly include bag filters and plate filters. Bag filters have a short service life, while plate filters have the problem of reusable frames and manual replacement of filter materials, which is time-consuming and labor-intensive.
[0003] The automatic winding filter is a breakthrough in the field of traditional filters. It is an air dust removal device that converts the pressure difference before and after the filter into a sensor electrical signal and automatically replaces the filter material. At present, this type of equipment is often used according to various industrial conditions, but there are still some problems. (1) Due to the large size of the equipment, the operator needs to work at a height when installing a new filter roller, which is difficult to operate and poses a safety hazard; (2) Traditional automatic winding filters are manually replaced with dirty filter materials, and then the dirty filter materials are cleaned. This method consumes a lot of time and reduces efficiency. In response to the above problems, the utility model proposes an automatic winding primary filter. Utility Model Content
[0004] The utility model aims to provide an automatic winding type primary filter, which can avoid the safety problems caused to the workers by the high-altitude operation when installing a new filter material roll, and can also clean the dirty filter material, reduce the work intensity of the workers and improve the cleaning efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides an automatic winding type primary filter, comprising a support frame, an upper filter material box arranged at the upper end of the support frame, a lower filter material box arranged at the lower end of the support frame, and a fixed plate arranged between the upper filter material box and the lower filter material box; a box door is opened at the bottom of the upper filter material box, a driven filter material roller is arranged in the upper filter material box, an active filter material roller and a cleaning mechanism are arranged in the lower filter material box, the cleaning mechanism is arranged directly below the active filter material roller, a control box and a motor are arranged above the lower filter material box, the output shaft of the motor is connected to the active filter material roller through a belt, a plurality of roller mechanisms are arranged at the upper end of the fixed plate, and a pressure difference sensor is arranged on one side wall of the support frame.
[0006] Preferably, the cleaning mechanism comprises an exhaust head, a pipeline and a dust collecting box, the exhaust head is connected to the dust collecting box through the pipeline, and an exhaust fan is arranged at the front end of the exhaust head.
[0007] Preferably, the roller mechanism comprises a hydraulic telescopic rod and an arc plate, the arc plate is arranged at the top end of the hydraulic telescopic rod, and the bottom end of the hydraulic telescopic rod is connected to the fixed plate.
[0008] Preferably, an anti-slip layer is provided on the upper end of the arc-shaped plate.
[0009] Preferably, one side of the bottom of the upper filter material box is connected to the box door via a hinge, a handle is provided on the box door, and the other side of the bottom of the upper filter material box is fixed to the box door via a latch.
[0010] Preferably, filter material guide rods are provided between the support frames.
[0011] Preferably, the pressure difference sensor, the motor, the hydraulic telescopic rod and the exhaust fan are all electrically connected to the controller.
[0012] Therefore, compared with the prior art, the automatic winding type primary filter of the utility model has the following specific beneficial effects:
[0013] (1) By setting up a roller mechanism, the new filter material roll can be lifted to the ideal position for installation, thus avoiding the safety problems caused to the workers by the high-altitude operation when installing the new filter material roll;
[0014] (2) By setting up a cleaning mechanism, dirty filter materials can be cleaned and dust can be collected, which reduces the workload of staff and improves cleaning efficiency.
[0015] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an automatic winding type primary filter of the utility model;
[0017] Figure 2 This is a schematic diagram of the bottom structure of the upper filter material box of an automatic winding primary filter of the utility model;
[0018] Reference numerals
[0019] 1-support frame; 2-upper filter material box; 21-driven filter material roller; 22-box door; 23-handle; 24-hinge; 25-latch;
[0020] 3-lower filter box; 31-active filter roller; 32-cleaning mechanism; 321-exhaust head; 322-pipeline; 323-dust box; 324-exhaust fan;
[0021] 4-fixed plate; 5-control box; 6-motor; 7-belt;
[0022] 8- roller mechanism; 81- hydraulic telescopic rod; 82- arc plate;
[0023] 9-Differential pressure sensor. DETAILED DESCRIPTION
[0024] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.
[0025] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0026] Example
[0027] like Figure 1-2 As shown, the utility model discloses an automatic winding primary filter, comprising a support frame 1, an upper filter material box 2 arranged at the upper end of the support frame 1, a lower filter material box 3 arranged at the lower end of the support frame 1, and a fixing plate 4 arranged between the upper filter material box 2 and the lower filter material box 3, a filter material guide rod is arranged between the support frames 1, and a pressure difference sensor 9 is arranged on one side wall of the support frame 1.
[0028] A driven filter material roller 21 is arranged inside the upper filter material box 2, and a box door 22 is opened at the bottom. One side of the bottom of the upper filter material box 2 is connected to the box door 22 by a hinge 24, and a handle 23 is provided on the box door 22. The other side of the bottom of the upper filter material box 2 is fixed to the box door 22 by a latch 25; a plurality of roller mechanisms 8 are arranged at the upper end of the fixed plate 4. When a new filter material roller is installed, the box door 22 is opened, and the new filter material roller is supported to a suitable position by the roller mechanism 8, which facilitates installation and improves safety; the roller mechanism 8 includes a hydraulic telescopic rod 81 and an arc plate 82. The arc plate 82 is arranged at the top end of the hydraulic telescopic rod 81, and the bottom end of the hydraulic telescopic rod 81 is connected to the fixed plate 4. The upper end of the arc plate 82 is provided with an anti-slip layer to further improve safety.
[0029] An active filter material roller 31 and a cleaning mechanism 32 are provided in the lower filter material box 3. The cleaning mechanism 32 is provided directly below the active filter material roller 31. A control box 5 and a motor 6 are provided above the lower filter material box 3. The output shaft of the motor 6 is connected to the active filter material roller 31 through a belt 7. The cleaning mechanism 32 includes an exhaust head 321, a pipeline 322 and a dust box 323. The exhaust head 321 is connected to the dust box 323 through the pipeline 322. An exhaust fan 324 is provided at the front end of the exhaust head 321.
[0030] The pressure difference sensor 9, the motor 6, the hydraulic telescopic rod 81 and the exhaust fan 324 are all electrically connected to the controller.
[0031] Working principle: When in use, first install the driven filter material roller 21 in the upper filter material box 2 through the roller mechanism 8, pull one end of it, and fix it to the active filter material roller 31 after unfolding the filter surface on the support frame 1 through the filter material guide rod. When the dust-laden air passes through the filter, the resistance of the filter will gradually increase. After reaching a certain level, the pressure difference sensor 9 transmits the signal to the controller, and the controller controls the motor 6 to start. At this time, the motor 6 drives the active filter material roller 31 to rotate, rolls up the dirty filter material, and drives the driven filter material roller 21 to rotate at the same time, and replaces the filter surface with clean filter material. During the winding process, the cleaning mechanism 32 is started to clean the dirty filter material.
[0032] Therefore, the utility model adopts an automatic winding primary filter with the above structure, which avoids the safety problems caused to the workers due to the high-altitude operation when installing new filter materials, and can also clean the dirty filter materials, reducing the work intensity of the workers and improving the cleaning efficiency.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.
Claims
1. An automatic winding primary filter, characterized in that: It includes a support frame, an upper filter material box arranged at the upper end of the support frame, a lower filter material box arranged at the lower end of the support frame, and a fixed plate arranged between the upper filter material box and the lower filter material box; a box door is opened at the bottom of the upper filter material box, a driven filter material roller is arranged in the upper filter material box, an active filter material roller and a cleaning mechanism are arranged in the lower filter material box, the cleaning mechanism is arranged directly below the active filter material roller, a control box and a motor are arranged above the lower filter material box, the output shaft of the motor is connected to the active filter material roller through a belt, a plurality of roller mechanisms are arranged at the upper end of the fixed plate, and a pressure difference sensor is arranged on one side wall of the support frame.
2. The automatic winding primary filter according to claim 1, characterized in that: The cleaning mechanism comprises an exhaust head, a pipeline and a dust collecting box. The exhaust head is connected to the dust collecting box through the pipeline, and an exhaust fan is arranged at the front end of the exhaust head.
3. The automatic winding primary filter according to claim 2, characterized in that: The roller mechanism comprises a hydraulic telescopic rod and an arc plate, wherein the arc plate is arranged at the top end of the hydraulic telescopic rod, and the bottom end of the hydraulic telescopic rod is connected to the fixed plate.
4. The automatic winding primary filter according to claim 3, characterized in that: An anti-slip layer is arranged on the upper end of the arc-shaped plate.
5. The automatic winding primary filter according to claim 4, characterized in that: One side of the bottom of the upper filter material box is connected to the box door through a hinge, a handle is provided on the box door, and the other side of the bottom of the upper filter material box is fixed to the box door through a latch.
6. The automatic winding primary filter according to claim 5, characterized in that: Filter material guide rods are arranged between the support frames.
7. The automatic winding primary filter according to claim 6, characterized in that: The pressure difference sensor, the motor, the hydraulic telescopic rod and the exhaust fan are all electrically connected to the controller.
Citation Information
Cited By
Self-cleaning air filter and control method thereof
CN122745646A