Hydraulic steel belt decoiling production line

By designing a hydraulic steel belt flat production line and using automated and mechanized processing processes, the problems of long investigation time and low production efficiency caused by close relationship between production line components and components in the existing technology are solved, and an efficient and automated production process is achieved, ensuring product quality.

CN222626883UActive Publication Date: 2025-03-18DONGYANG GLOBAL STRIP STEEL CO LTD
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Patent Information

Application Number
CN202421350009.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the production process, the existing hydraulic steel belt production lines have close connections with components, which leads to a long time to investigate problems and affects production efficiency.

Method used

A hydraulic steel belt flattening production line is designed, including bottom plate, uncoiler, guide frame, leveling components, shear components and winding machines. Through automated and mechanized processing processes, conveyor belts can be used to achieve rapid transmission of plates, reducing downtime and manual intervention.

Benefits of technology

Through automated processing processes, production efficiency is significantly improved, product consistency and high quality are ensured, and the demand for manual operation and the risk of work-related accidents is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production lines, and discloses a hydraulic steel belt decoiling production line which is characterized in that an uncoiler is mounted on the left side of a bottom plate, a guide frame is mounted on the right side of the uncoiler, a leveling assembly is mounted on the right side of the guide frame, a shearing assembly is mounted at the right end of the leveling assembly, and a coiler is mounted on the right side of the shearing assembly; the dust removal frame is installed in the middle of the bottom plate, the fixed cleaning wheel is installed at the upper end of the dust removal frame, the movable cleaning wheel is installed below the fixed cleaning wheel, the center shaft is installed in the center of the movable cleaning wheel, and the springs are installed below the two ends of the center shaft. All parts of the production line are separated and connected through the conveying belt, when steel coils made of different materials are needed, the steel coils can be adjusted and replaced one by one according to the materials of the steel coils, the parts with problems can be checked out through observation, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production lines, in particular to a hydraulic steel strip leveling production line. Background Art

[0002] Hydraulic steel belt usually refers to the steel belt used in the hydraulic system. It has a specific design and function to adapt to the working environment and requirements of the hydraulic system. The hydraulic steel belt is mainly used to transmit power and pressure in the hydraulic system to realize energy conversion and transmission. Hydraulic steel belt plays an important role in the hydraulic system and is widely used in various mechanical equipment and engineering fields, such as metallurgy, mining, petroleum, chemical industry, shipbuilding, construction, etc. In these fields, hydraulic steel belt is used to transmit power, control movement, adjust pressure and flow, etc., to realize various complex processes and operations.

[0003] In the existing technology, various components of the production line are connected and closely related. If problems occur during the production process, they need to be checked one by one, which takes a long time and affects the production efficiency. For this reason, we propose a hydraulic steel strip leveling production line. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a hydraulic steel strip leveling production line to solve the above-mentioned problems.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic steel strip flattening production line comprises a bottom plate, an uncoiler is installed on the left side of the bottom plate, a guide frame is installed on the right side of the uncoiler, a leveling assembly is installed on the right side of the guide frame, a shearing assembly is installed on the right end of the leveling assembly, and a winder is installed on the right side of the shearing assembly, characterized in that it also includes:

[0008] A dust removal frame is installed between the dust removal frame and the bottom plate, a fixed cleaning wheel is installed on the upper end of the dust removal frame, a movable cleaning wheel is installed below the fixed cleaning wheel, a central shaft is installed at the center of the movable cleaning wheel, and springs are installed below both ends of the central shaft;

[0009] The structure for fixing the wheel roller comprises at least one set of fixing structures.

[0010] Preferably, a hollow groove is arranged on the surface of the bottom plate corresponding to the side end of the uncoiler, a threaded tube is installed inside the hollow groove, one end of the threaded tube protrudes from the surface of the bottom plate and is connected to the No. 1 motor, and a placement block is installed on the surface of the threaded tube.

[0011] Preferably, the guide frame includes a fixed frame, a rotating shaft, a movable part, a wheel stick and a movable disk, the fixed frames are installed at both ends of the guide frame, the rotating shaft is installed at the center of the two fixed frames, the wheel stick is installed on the surface of the rotating shaft, the movable disk is arranged at both ends of the wheel stick, the movable part is installed at the rear end of the movable disk, and the other end of the movable part is connected to the rotating shaft.

[0012] Preferably, the leveling assembly comprises a No. 1 telescopic column, a cylinder, an upper roller and a lower roller. The No. 1 telescopic column is installed at the upper end of the leveling assembly. The No. 1 telescopic column passes through the surface of the leveling assembly and is connected to the cylinder. The No. 1 telescopic column is connected to a clamping piece at the bottom. The upper roller is installed inside the clamping piece. The lower end of the upper roller is installed.

[0013] Preferably, the shearing assembly includes a No. 2 telescopic column, a No. 2 motor, a shearing knife and a cutting plate. The No. 2 telescopic column is installed on the upper part of the shearing assembly. The No. 2 telescopic column passes through the surface of the shearing assembly and is connected to the No. 2 motor. The shearing knife is installed below the No. 2 telescopic column. The shearing knife is in the shape of an inverted triangle. The cutting plate is installed below the shearing knife, and a chamfering groove is provided on the cutting plate corresponding to the bottom of the shearing knife.

[0014] Preferably, the winder includes a long groove, a No. 2 threaded tube, a No. 3 motor, a movable plate and a cylinder. The long groove is arranged at the rear end of the winder, and the No. 2 threaded tube is installed inside the long groove. One end of the No. 2 threaded tube passes through the surface of the winder and is connected to the No. 3 motor. The surface of the No. 2 threaded tube is connected to the movable plate. The movable plate is curved, and a cylinder is arranged at the other end of the movable plate.

[0015] Preferably, a conveyor belt is installed between the dust removal frame and the leveling assembly, and a conveyor belt is installed between the leveling assembly and the shearing assembly.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a hydraulic steel strip leveling production line, which has the following beneficial effects:

[0018] 1. Through automated and mechanized processing processes such as uncoiling, guiding, leveling and shearing, the equipment can quickly and accurately process metal sheets, thereby significantly improving production efficiency. At the same time, the introduction of conveyor belts further ensures the rapid transmission of sheets between different components, reducing downtime and the need for manual intervention.

[0019] 2. The leveling components can effectively level the flatness and shape of the plate to ensure the consistency and high quality of the product. Through modular design and standardized components, the maintenance and replacement of the equipment are more convenient and quick. Through automated control, the need for manual operation is reduced, reducing the risk of work-related accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the utility model;

[0021] Figure 2 It is a partial schematic diagram of the left end of the utility model;

[0022] Figure 3 For this utility model Figure 2 Schematic diagram on the right;

[0023] Figure 4 It is a schematic diagram of the middle part of the utility model;

[0024] Figure 5 It is a partial schematic diagram of the right end of the utility model.

[0025] In the figure: 1. bottom plate; 2. unwinder; 3. guide frame; 4. dust removal frame; 5. leveling assembly; 6. shearing assembly; 7. winder; 8. fixed cleaning wheel; 9. movable cleaning wheel; 10. center axis; 11. spring; 12. empty slot; 13. threaded pipe; 14. No. 1 motor; 15. placement block; 16. fixed frame; 17. rotating shaft; 18. movable part; 19. No. 1 telescopic column; 20. upper roller; 21. lower roller; 22. cylinder; 23. No. 2 telescopic column; 24. No. 2 motor; 25. shearing knife; 26. cutting plate; 27. long slot; 28. No. 2 threaded pipe; 29. ​​No. 3 motor; 30. movable plate; 31. cylinder; 32. rotating wheel; 33. movable disk; 34. conveyor belt. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 A hydraulic steel strip flattening production line includes a base plate 1, an uncoiler 2 is installed on the left side of the base plate 1, a guide frame 3 is installed on the right side of the uncoiler 2, a leveling component 5 is installed on the right side of the guide frame 3, a shearing component 6 is installed on the right end of the leveling component 5, and a winder 7 is installed on the right side of the shearing component 6. It also includes: a dust removal frame 4 is installed in the middle of the base plate 1, a fixed cleaning wheel 8 is installed on the upper end of the dust removal frame 4, a movable cleaning wheel 9 is installed below the fixed cleaning wheel 8, a central shaft 10 is installed at the center of the movable cleaning wheel 9, and springs 11 are installed below both ends of the central shaft 10; a structure for fixing a rotating wheel roller 32, which includes at least one set of fixed structures.

[0028] Furthermore, an empty groove 12 is set on the surface of the bottom plate 1 corresponding to the side end of the uncoiler 2, and a threaded tube 13 is installed inside the empty groove 12. One end of the threaded tube 13 protrudes from the surface of the bottom plate 1 and is connected to a No. 1 motor 14, and a placement block 15 is installed on the surface of the threaded tube 13. The steel coil is moved onto the placement plate 15 to the inside of the uncoiler 2.

[0029] Furthermore, the guide frame 3 includes a fixed frame 16, a rotating shaft 17, a movable part 18, a wheel rod 32 and a movable disk 33. The fixed frames 16 are installed at both ends of the guide frame 3, the rotating shaft 17 is installed at the center of the two fixed frames 16, the wheel rod 32 is installed on the surface of the rotating shaft 17, and the movable disk 33 is arranged at both ends of the wheel rod 32. The movable part 18 is installed at the rear end of the movable disk 33, and the other end of the movable part 18 is connected to the rotating shaft 17, which is composed of parts of the guide frame 3.

[0030] Furthermore, the leveling assembly 5 includes a telescopic column No. 19, a cylinder 22, an upper roller 20 and a lower roller 21. The telescopic column No. 19 is installed on the upper end of the leveling assembly 5. The upper end of the telescopic column No. 19 passes through the surface of the leveling assembly 5 and is connected to the cylinder 22. The lower end is connected to a clamping piece, and the upper roller 20 is installed inside the clamping piece. The lower end of the upper roller 20 is installed. The leveling assembly 5 is composed of parts.

[0031] Furthermore, the shearing assembly 6 includes a No. 2 telescopic column 23, a No. 2 motor 24, a shearing knife 25 and a cutting plate 26. The No. 2 telescopic column 23 is installed on the upper part of the shearing assembly 6. The No. 2 telescopic column 23 penetrates the surface of the shearing assembly 6 and is connected to the No. 2 motor 24. The shearing knife 25 is installed below the No. 2 telescopic column 23. The shearing knife 25 is in the shape of an inverted triangle. The cutting plate 26 is installed below the shearing knife 25. The cutting plate 26 is provided with a chamfering groove corresponding to the bottom of the shearing knife 25, which is composed of parts of the shearing assembly 6.

[0032] Furthermore, the winder 7 includes a long groove 27, a No. 2 threaded tube 28, a No. 3 motor 29, a movable plate 30 and a cylinder 31. The long groove 27 is arranged at the rear end of the winder 7, and the No. 2 threaded tube 28 is installed inside the long groove 27. One end of the No. 2 threaded tube 28 passes through the surface of the winder 7 and is connected to the No. 3 motor 29, and the surface of the No. 2 threaded tube 28 is connected to the movable plate 30. The movable plate 30 is curved, and a cylinder 31 is arranged at the other end of the movable plate 30, which is partially composed of the winder 7.

[0033] Furthermore, a conveyor belt 34 is installed between the dust removal frame 4 and the leveling component 5, and a conveyor belt 34 is installed between the leveling component 5 and the shearing component 6, and the conveyor belt 34 connects various components.

[0034] Working principle: put the steel coil on the top of the placement block 15, turn on the No. 1 motor 14, the No. 1 motor 14 drives the threaded tube 13 to rotate, the rotation of the threaded tube 13 drives the placement block 15 to move inward, the placement tube 15 drives the steel coil to move toward the uncoiler 2, the steel coil passes through the surface of the uncoiler 2, the steel coil is placed on the surface of the uncoiler 2 to start working, the uncoiler 2 drives the steel coil to rotate, one end of the steel coil moves relative to the guide frame 3, the steel coil is placed on the rotating wheel roller 32, the movable part 18 is moved, the movable part 18 drives the movable disk 33 to move inward, the movable disks 33 on both sides limit the two sides of the steel coil, the guide frame 3 determines the direction of the steel coil, the guide frame 3 drives the steel coil to move forward, the steel coil enters the dust removal frame 4, the steel coil enters the movable cleaning wheel and the fixed cleaning wheel 8, the movable cleaning wheel 9 is adjusted by the spring 11 to decontaminate the surface of the steel coil, and the steel coil moves through the conveyor belt 34 Go to the inside of the leveling component 5 and turn on the cylinder 22. The cylinder 22 drives the No. 1 telescopic column 19 to move downward. The No. 1 telescopic column 19 moves downward to drive the upper roller 20 to descend. Multiple upper rollers 20 and lower rollers 21 correct and flatten the steel coil. After passing through the leveling component 5, the steel coil moves to the inside of the shearing component 6 through the conveyor belt 34. The steel coil moves to the surface of the cutting plate 26 and turns on the No. 2 motor 24. The No. 2 motor 24 drives the No. 2 telescopic column 23 to move downward. The No. 2 telescopic column 23 moves downward to drive the shear knife 25 to move downward. The shear knife 25 shears the steel coil downward. The sheared steel coil moves along the conveyor belt 34 to the surface of the winder 7. Turn on the No. 3 motor 29. The No. 3 motor 29 drives the No. 2 threaded tube 28 to rotate. The No. 2 threaded tube 28 drives the movable plate 30 to rotate. The movable plate 30 drives the cylinder 31 to move toward the winder 7, and the cylinder compacts the steel coil on the surface of the winder 7.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hydraulic steel strip flattening production line, comprising a bottom plate (1), an unwinder (2) is mounted on the left side of the bottom plate (1), a guide frame (3) is mounted on the right side of the unwinder (2), a leveling assembly (5) is mounted on the right side of the guide frame (3), a shearing assembly (6) is mounted on the right end of the leveling assembly (5), and a reel (7) is mounted on the right side of the shearing assembly (6), characterized in that: Also includes: A dust removal frame (4) is installed between the dust removal frame and the bottom plate (1), a fixed cleaning wheel (8) is installed at the upper end of the dust removal frame (4), a movable cleaning wheel (9) is installed below the fixed cleaning wheel (8), a central shaft (10) is installed at the center of the movable cleaning wheel (9), and springs (11) are installed below both ends of the central shaft (10); The structure for fixing the rotating wheel roller (32) comprises at least one set of fixing structures.

2. The hydraulic steel strip flattening production line according to claim 1, characterized in that: A hollow groove (12) is arranged on the surface of the bottom plate (1) corresponding to the side end of the uncoiler (2), a threaded tube (13) is installed inside the hollow groove (12), one end of the threaded tube (13) protrudes from the surface of the bottom plate (1) and is connected to a No. 1 motor (14), and a placement block (15) is installed on the surface of the threaded tube (13).

3. The hydraulic steel strip flattening production line according to claim 1, characterized in that: The guide frame (3) comprises a fixed frame (16), a rotating shaft (17), a movable part (18), a wheel roller (32) and a movable disk (33); the fixed frames (16) are mounted at both ends of the guide frame (3); the rotating shaft (17) is mounted at the center of the two fixed frames (16); the wheel roller (32) is mounted on the surface of the rotating shaft (17); the movable disk (33) is arranged at both ends of the wheel roller (32); the movable part (18) is mounted at the rear end of the movable disk (33); and the other end of the movable part (18) is connected to the rotating shaft (17).

4. The hydraulic steel strip flattening production line according to claim 1, characterized in that: The leveling component (5) comprises a No. 1 telescopic column (19), a cylinder (22), an upper roller (20) and a lower roller (21); the No. 1 telescopic column (19) is installed at the upper end of the leveling component (5); the No. 1 telescopic column (19) passes through the surface of the leveling component (5) and is connected to the cylinder (22); the No. 1 telescopic column (19) is connected to a clamping member at the lower end; the upper roller (20) is installed inside the clamping member; and the lower roller (21) is installed at the lower end of the upper roller (20).

5. The hydraulic steel strip flattening production line according to claim 1, characterized in that: The shearing assembly (6) comprises a No. 2 telescopic column (23), a No. 2 motor (24), a shearing knife (25) and a cutting plate (26). The No. 2 telescopic column (23) is installed on the upper part of the interior of the shearing assembly (6). The No. 2 telescopic column (23) penetrates the surface of the shearing assembly (6) and is connected to the No. 2 motor (24). The shearing knife (25) is installed below the No. 2 telescopic column (23). The shearing knife (25) is in an inverted triangle shape. The cutting plate (26) is installed below the shearing knife (25). The cutting plate (26) is provided with a chamfered groove below the shearing knife (25) corresponding to the bottom of the shearing knife (25).

6. The hydraulic steel strip flattening production line according to claim 1, characterized in that: The winding machine (7) comprises a long groove (27), a No. 2 threaded tube (28), a No. 3 motor (29), a movable plate (30) and a cylinder (31). The rear end of the winding machine (7) is provided with a long groove (27), the No. 2 threaded tube (28) is installed inside the long groove (27), one end of the No. 2 threaded tube (28) passes through the surface of the winding machine (7) and is connected to the No. 3 motor (29), and the surface of the No. 2 threaded tube (28) is connected to the movable plate (30), the movable plate (30) is curved, and the other end of the movable plate (30) is provided with a cylinder (31).

7. The hydraulic steel strip flattening production line according to claim 1, characterized in that: A conveyor belt (34) is installed between the dust removal frame (4) and the leveling component (5), and a conveyor belt (34) is installed between the leveling component (5) and the shearing component (6).