Layered stacking device for dried corn sugar residues

By designing a layered stacking device after the corn slag is dried, the sealing collection of the stacking compartment, the position locking of the baffle and the movement of the conveyor belt are solved, and the problems of dust flying and untidy stacking during the layered stacking of corn slag are achieved, achieving environmentally friendly layered stacking and smooth transfer.

CN222630237UActive Publication Date: 2025-03-18INNER MONGOLIA ZHONGRUN BIOTECH CO LTD
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Patent Information

Application Number
CN202420245005.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-03-18
Estimated Expiration
2034-02-01

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Abstract

The utility model discloses a layered stockpiling device for dried corn sugar residues. The layered stockpiling device comprises a rack, a conveying belt, a material distributing assembly, a slow descending assembly and a stockpiling assembly, wherein the conveying belt and the material distributing assembly are installed on the rack, the slow descending assembly is arranged at one end of the conveying belt, and the stockpiling assembly is installed on one side of the slow descending assembly. A conveying belt is arranged on the rack, a plurality of baffles are arranged on the conveying belt, a material stacking bin is arranged between the baffles, and the material distributing assembly comprises a material feeding bin installed on the rack, a control valve movably installed in the material feeding bin and a spring installed between the control valve and the material feeding bin; the dried corn sugar residues are independently and hermetically collected through the stockpiling bin, dust splashing caused by leakage of the corn sugar residues in the collecting process is avoided, then position locking is performed through the baffle, the conveying belt drives the stockpiling bin to move, the stockpiling bin makes contact with the control valve in the moving process of the stockpiling bin, the feeding bin is controlled to be opened, and the corn sugar residues are prevented from falling off. And then the position of the conveying belt on the rack is adjusted through rotation of the first motor according to the size change of the stockpiling bin.
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Description

Technical Field

[0001] The utility model relates to the technical field of layered stacking, in particular to a layered stacking device for drying corn sugar residue. Background Art

[0002] Corn sugar residue is a by-product of corn sugar production, which is mainly obtained by saccharification and refining of corn starch extract. Corn sugar residue contains a large amount of sugar substances, such as glucose, fructose, sucrose, etc., as well as a small amount of protein, fat and vitamins. Since corn sugar residue contains a high sugar content, it can be used as a sweetener or additive in the food industry to produce candy, beverages, candied fruits and other foods. In addition, corn sugar residue can also be used in the production of animal feed because the sugar substances in it can provide energy for animals. Drying of corn sugar residue is an important link, usually using high-temperature hot air drying process. The dried corn sugar residue can be stored for a long time and is not easy to deteriorate.

[0003] However, a large amount of dust is generated when the dried corn residue is layered and stacked. Since the layered stacking of corn residue in the prior art is mostly exposed to the outside, different degrees of dust appear when the corn residue is collected and layered. If the layered stacking is improper, dust will fly and pollute the environment. In addition, when the dried corn residue is transferred to the layering equipment, the opening and closing of the dried corn residue cannot be controlled according to the movement of the layering equipment. In addition, when the corn residue is layered, it cannot be automatically stacked neatly to ensure smooth transfer of the stacked corn residue. Utility Model Content

[0004] The purpose of the utility model is to provide a layered stacking device for drying corn sugar residue to solve the above problems existing in the prior art.

[0005] Technical solution: A layered stacking device for drying corn sugar residue, comprising:

[0006] A frame, a conveyor belt and a material distribution assembly installed on the frame, a slow-down assembly arranged at one end of the conveyor belt, and a material stacking assembly installed on one side of the slow-down assembly;

[0007] The conveyor belt is provided with a plurality of baffles, and a stacking cabin is provided between the baffles. The material distribution assembly comprises a feeding cabin installed on the frame, a control valve movably installed in the feeding cabin, and a spring installed between the control valve and the feeding cabin;

[0008] The slow-down assembly comprises a cylinder, a feeding belt mounted on the cylinder, and a through hole is provided on the feeding belt;

[0009] The stacking assembly comprises a stacking frame, a chain plate installed on the stacking frame, an opening is provided on the chain plate, and a support plate is arranged in the opening.

[0010] In a further embodiment, two first motors are provided on the frame, the first motors are connected to a transmission shaft movably mounted on the frame, a pulley is sleeved on the transmission shaft, a rope connected to the conveyor belt is provided on the rope pulley, the conveyor belt is slidably matched with the frame, the first motor drives the rope pulley on the transmission shaft to rotate, and adjusts the position of the conveyor belt under the traction of the rope.

[0011] In a further embodiment, the baffles are evenly arranged on the conveyor belt, the stacking compartment is hollow, and the baffles lock the position of the stacking compartment to prevent it from tilting when loading corn sugar residue.

[0012] In a further embodiment, the feed bin is slidably matched with the frame and a fixing bolt is provided at the matching position, the control valve is rotationally matched with the feed bin, and the installation position of the feed bin on the frame is adjusted according to the change of the position of the stacking bin.

[0013] In a further embodiment, one end of the spring is fixedly connected to the control valve, and the other end of the spring is fixedly connected to the feed chamber. The spring applies a pulling force to the control valve to close the feed chamber when there is no external force acting on the control valve.

[0014] In a further embodiment, the cylinder slides with the feed belt; the chain plate is connected to a second motor fixedly mounted on the stacking rack, a plurality of openings are provided on the chain plate, the support plate slides with the openings, and the extension and retraction of the cylinder controls the inclination angle of the feed belt to meet the support and transfer of the stacking compartment at different angles.

[0015] In a further embodiment, a guide plate is provided between the chain plates, and the guide plate is fixedly connected to the support plate. The guide plate guides the moving direction of the stacking bin to prevent the stacking bin from falling during the moving process.

[0016] Beneficial effect: the utility model discloses a layered stacking device for drying corn sugar residue. The utility model independently seals and collects the dried corn sugar residue through a stacking cabin, so as to avoid the leakage of the corn sugar residue during the collection process to generate dust splashing. Then, the position is locked by the baffle plate, and the conveyor belt drives the stacking cabin to move, and contacts the control valve during the movement of the stacking cabin to control the opening of the feeding cabin. Then, the position of the conveyor belt on the frame is adjusted according to the size change of the stacking cabin through the rotation of the first motor, and the cylinder slowly descends when subjected to gravity until the feeding belt remains horizontal, thereby transferring the angle of the sealed stacking cabin, and the stacking rack stacks the stacking cabin in multiple layers. The support plate supports the stacking cabin, and the guide plate guides the direction of the stacking cabin during the movement. The opening adjusts the position of the support plate on the chain plate according to the thickness change of the stacking cabin or the transfer of the stacked stacking cabin, so as to avoid squeezing when transferring the stacked stacking cabin, thereby completing the layered stacking of the corn sugar residue. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a main structural schematic diagram of the utility model.

[0018] Figure 2 It is a schematic diagram of the working state of the utility model.

[0019] Figure 3 It is a schematic diagram of conveyor belt position adjustment of the utility model.

[0020] Figure 4 It is a partial enlarged view of the feeding cabin of the utility model.

[0021] Figure 5 It is a schematic diagram of the coordination between the feeding cabin and the stacking cabin of the utility model.

[0022] Figure 6 It is a top view of the conveyor belt of the pressing plate of the utility model.

[0023] Figure 7 It is a top view of a stacking frame of a pressing plate of the utility model.

[0024] The accompanying drawings are marked as follows: 11, frame; 12, stacking compartment; 13, first motor; 14, baffle; 15, conveyor belt; 21, feeding compartment; 31, cylinder; 32, feeding belt; 41, stacking rack; 42, guide plate; 43, support plate; 44, chain plate; 45, second motor; 131, pulley; 211, control valve; 212, spring; 441, opening. DETAILED DESCRIPTION

[0025] The utility model provides a layered stacking device for dried corn sugar residues, and independently seals and collects the dried corn sugar residues through a stacking cabin to avoid dust splashing caused by leakage of the corn sugar residues during the collection process. The position is then locked through a baffle, and a conveyor belt drives the stacking cabin to move. During the movement of the stacking cabin, the conveyor belt contacts a control valve to control the opening of the feed cabin. The scheme is described in detail below through a specific embodiment.

[0026] Reference Figure 1-Figure 7 A layered stacking device for drying corn sugar residues is shown, comprising:

[0027] A frame 11, wherein two first motors 13 are provided on the frame 11, wherein the first motors 13 are connected to a transmission shaft movably mounted on the frame 11, wherein a rope pulley 131 is sleeved on the transmission shaft, wherein a rope connected to the conveyor belt 15 is provided on the rope pulley 131, wherein the conveyor belt 15 is slidably matched with the frame 11, and wherein the first motor 13 drives the rope pulley 131 on the transmission shaft to rotate, and adjusts the position of the conveyor belt 15 under the traction of the rope; the conveyor belt 15 and the material distribution assembly installed on the frame 11, the slow-down assembly arranged at one end of the conveyor belt 15, and the stacking assembly installed on one side of the slow-down assembly.

[0028] The conveyor belt 15 is provided with a plurality of baffles 14, which are evenly arranged on the conveyor belt 15. The baffles 14 lock the position of the stacking cabin 12 to prevent tilting when loading corn sugar residue; a stacking cabin 12 is provided between the baffles 14, and the stacking cabin 12 is hollow. The material distribution assembly includes a feed cabin 21 installed on the frame 11, and the feed cabin 21 is slidably matched with the frame 11 and a fixing bolt is provided at the matching position. The feed cabin 21 changes according to the position of the stacking cabin 12 Adjust the installation position on the frame 11, movably install the control valve 211 in the feed chamber 21, the control valve 211 and the feed chamber 21 are rotatably matched, and a spring 212 is installed between the control valve 211 and the feed chamber 21; one end of the spring 212 is fixedly connected to the control valve 211, and the other end of the spring 212 is fixedly connected to the feed chamber 21, the spring 212 applies a pulling force to the control valve 211, and closes the feed chamber 21 when there is no external force acting on the control valve 211.

[0029] The slow-down assembly includes a cylinder 31, which is slidably matched with the feeding belt 32; the extension and retraction of the cylinder 31 controls the inclination angle of the feeding belt 32 to meet the support and transfer of the stacking compartment 12 at different angles; the feeding belt 32 installed on the cylinder 31 is provided with a through hole.

[0030] The stacking assembly includes a stacking rack 41, a chain plate 44 installed on the stacking rack 41, the chain plate 44 is connected to a second motor 45 fixedly installed on the stacking rack 41, a plurality of openings 441 are provided on the chain plate 44, a guide plate 42 is provided between the chain plates 44, the guide plate 42 is fixedly connected to the support plate 43, the guide plate 42 guides the moving direction of the stacking bin 12 to prevent the stacking bin 12 from falling during the moving process; the chain plate 44 is provided with an opening 441, a support plate 43 is arranged in the opening 441, and the support plate 43 is slidably matched with the opening 441.

[0031] Working principle description: First, the dried corn sugar residue is injected into the material compartment 21, and then the conveyor belt 15 moves, driving the stacking compartment 12 clamped by the baffle 14 to move;

[0032] When the stacking cabin 12 touches the control valve 211, the feeding cabin 21 is in an open state. When it is open, the corn sugar residue enters the stacking cabin 12 under the guidance of the control valve 211. When the stacking cabin 12 is transferred, the control valve 211 is separated from the stacking cabin 12. At this time, the feeding cabin 21 is in a closed state under the control of the spring 212.

[0033] When the stacking cabin 12 is transferred to a position close to the feeding belt 32, the stacking cabin 12 is sealed and then pressed against the feeding belt 32. The cylinder 31 slowly descends to place the stacking cabin 12 in parallel. Under the conveyance of the feeding belt 32, the stacking cabin 12 enters the stacking rack 41 and is guided in the moving direction by the guide plate 42. The support plate 43 supports the stacking cabin 12. Under the operation of the second motor 45, the chain plate 44 rotates and is lifted to a height to prepare for the next stacking cabin 12. Thus, the corn sugar residue is collected and stacked in multiple layers.

[0034] In addition, according to the size change of the stacking chamber 12, the position of the conveyor belt 15 on the frame 11 is adjusted by rotating the first motor 13.

[0035] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.

Claims

1. A layered stacking device for drying corn sugar residue, comprising: A frame, a conveyor belt and a material distribution assembly installed on the frame, a slow-down assembly arranged at one end of the conveyor belt, and a material stacking assembly installed on one side of the slow-down assembly; The invention is characterized in that a plurality of baffles are arranged on the conveyor belt, a stacking cabin is arranged between the baffles, and the material distribution assembly comprises a feeding cabin installed on the frame, a control valve movably installed in the feeding cabin, and a spring installed between the control valve and the feeding cabin; The slow-down assembly comprises a cylinder, a feeding belt mounted on the cylinder, and a through hole is provided on the feeding belt; The stacking assembly comprises a stacking frame, a chain plate installed on the stacking frame, an opening is provided on the chain plate, and a support plate is arranged in the opening.

2. The layered stacking device for drying corn sugar residue according to claim 1, characterized in that: The frame is provided with two first motors, the first motors are connected to a transmission shaft movably mounted on the frame, a rope pulley is sleeved on the transmission shaft, a rope connected to the conveyor belt is provided on the rope pulley, and the conveyor belt is slidably matched with the frame.

3. The layered stacking device for drying corn sugar residue according to claim 1, characterized in that: The baffles are evenly arranged on the conveyor belt, and the stacking compartment is hollow.

4. The layered stacking device for drying corn sugar residue according to claim 1, characterized in that: The feeding chamber is slidably matched with the frame and fixing bolts are arranged at the matching position; the control valve is rotatably matched with the feeding chamber.

5. The layered stacking device for drying corn sugar residue according to claim 1, characterized in that: One end of the spring is fixedly connected to the control valve, and the other end of the spring is fixedly connected to the feed chamber.

6. The layered stacking device for drying corn sugar residue according to claim 1, characterized in that: The cylinder is in sliding cooperation with the feeding belt; the chain plate is connected to a second motor fixedly mounted on the stacking rack, a plurality of openings are provided on the chain plate, and the support plate is in sliding cooperation with the openings.

7. The layered stacking device for drying corn sugar residue according to claim 1, characterized in that: A guide plate is provided between the chain plates, and the guide plate is fixedly connected to the support plate.