Assembling tool jig and production line

Abstract

The utility model discloses an assembling tool jig and a production line. The assembling tool jig comprises a bottom plate. The limiting structure is arranged on the bottom plate, and a groove for limiting is formed in the limiting structure; the pressing device comprises a pressing part, a detection part and a display part, the pressing part is arranged on the bottom plate and located on one side of the groove, the detection part is arranged on the pressing part and used for obtaining pressing force data information of the pressing part, and the display part is arranged on the bottom plate and used for receiving and displaying the data information of the detection part. The groove of the limiting structure is matched with the outline of the fender, so that a product is effectively fixed, the required pressure value is achieved by applying pressure through the pressing component, and the pressure value can be displayed through the display component after being detected by the detection component, so that an assembler can directly see whether the pressure meets the standard requirement or not, and the production efficiency is improved. And the working efficiency is improved while the pasting performance quality is ensured.

Description

Technical Field

[0001] The present application relates to the technical field of assembly jigs, and in particular to an assembly tool and production line. Background Art

[0002] The existing assembly tooling does not have a pressure device, and the 3M glue can only be pressurized by applying pressure using a roller. There is no pressure value displayed, and it cannot be guaranteed whether the pressure meets the standard requirements. The adhesive performance and quality cannot be guaranteed, which may easily cause the 3M adhesive slices to fall off due to poor adhesion in the later stage. If no pressure device is added to the 502D fender, the traditional method will be used to apply pressure to the 3M adhesive, which may cause damage to the product during this period and affect the product appearance. Summary of the invention

[0003] The purpose of the present application is to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes an assembly tooling fixture that can ensure the quality requirements of the product and improve the assembly efficiency.

[0004] The present application also proposes a production line including the above-mentioned assembly tooling fixture.

[0005] The assembly tool according to the first embodiment of the present application includes:

[0006] Base plate;

[0007] A limiting structure is arranged on the bottom plate, and the limiting structure is formed with a groove for limiting;

[0008] The pressing device includes a pressing component, a detection component and a display component. The pressing component is arranged on the base plate and located on one side of the groove. The detection component is arranged on the pressing component and is used to obtain the pressing force data information of the pressing component. The display component is arranged on the base plate and receives and displays the data information of the detection component.

[0009] The assembly tooling jig according to the first aspect of the present application has at least the following beneficial effects: the product is effectively fixed by matching the contour of the fender with the groove of the limiting structure, and the required pressure value is achieved by applying pressure through the pressing component, and the pressure value can be detected by the detection component and displayed by the display component, so that the assembler can directly see whether the pressure meets the standard requirements, thereby ensuring the quality of the bonding performance while improving work efficiency.

[0010] According to the assembly tooling jig described in the embodiment of the first aspect of the present application, the pressing component includes a base, a swinging assembly and a pressing piece, the base is arranged on the bottom plate, one end of the swinging assembly is movably connected to the base, and the pressing piece is arranged at the other end of the swinging assembly, so that the swinging assembly can drive the pressing piece to switch between a first station for pressing a workpiece and a second station for leaving the workpiece.

[0011] According to the assembly tooling jig described in the first aspect of the present application, the pressing component also includes a supporting positioning member, and the supporting positioning member is arranged in conjunction with the pressing member so that the supporting positioning member can support and limit the workpiece when the pressing member is in the first working position.

[0012] According to the assembly tooling jig described in the embodiment of the first aspect of the present application, a flexible portion is provided at one end of the pressing piece used for pressing.

[0013] According to the assembly tooling jig described in the embodiment of the first aspect of the present application, a pressing handle is provided on the surface of the swing component.

[0014] According to the assembly tool and fixture described in the embodiment of the first aspect of the present application, the detection component includes a pressure sensor, the display component includes a pressure display, and the pressure sensor is electrically connected to the pressure display.

[0015] According to the assembly tooling jig described in the embodiment of the first aspect of the present application, the limiting structure includes a plurality of limiting blocks, and the limiting blocks are arranged at intervals from each other and are used to enclose the groove.

[0016] According to the assembly tooling fixture described in the embodiment of the first aspect of the present application, at least a portion of the surface of the limit block forming the groove is provided with a recessed portion for fitting the contour of the workpiece.

[0017] According to the assembly tooling jig described in the embodiment of the first aspect of the present application, the limiting block is made of soft foam.

[0018] The production line according to the second embodiment of the present application includes: the assembly tooling fixture as described in the first embodiment of the present application.

[0019] It is not difficult to understand that the production line and in the embodiment of the second aspect of the present application have the technical effect of the assembly tooling fixture in the embodiment of the first aspect mentioned above, and therefore will not be elaborated on.

[0020] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present application is further described below with reference to the accompanying drawings and embodiments;

[0022] Figure 1 This is a schematic diagram of the structure of an embodiment of the present application;

[0023] Figure 2 for Figure 1 A is an enlarged view of the middle image.

[0024] Reference numerals:

[0025] 100, bottom plate;

[0026] 200, limiting structure; 210, groove; 220, limiting block; 221, recessed portion;

[0027] 300, pressing device; 310, pressing component; 311, base; 312, swing assembly; 313, pressing component; 320, detection component; 330, display component; 340, supporting positioning component; 350, pressing handle. DETAILED DESCRIPTION

[0028] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0029] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0030] In the description of this application, "several" means one or more, "more" means at least two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0031] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application after combining the specific content of the technical solution.

[0032] Reference Figure 1 to Figure 2The assembly tooling jig of the first embodiment of the present application is applied to the assembly tooling of the fender such as the 502D fender installation adhesive slice such as the 3M adhesive slice, and is used to detect and correct the adhesive pressure value, to ensure that the adhesive pressure value can meet the standard requirements and quality requirements, to avoid the pressure value not meeting the standard requirements causing the adhesive to fall off or affecting the quality performance of the later product installation. The assembly tooling jig includes a bottom plate 100, a limiting structure 200 and a pressing device 300.

[0033] The limiting structure 200 is arranged on the base plate 100, and the limiting structure 200 is formed with a groove 210 for limiting; the pressing device 300 includes a pressing component 310, a detection component 320 and a display component 330, the pressing component 310 is arranged on the base plate 100 and is located on one side of the groove 210, the detection component 320 is arranged on the pressing component 310 and is used to obtain the pressing force data information of the pressing component 310, and the display component 330 is arranged on the base plate 100 and receives and displays the data information of the detection component 320.

[0034] It can be understood that the limiting structure 200 is arranged on the front of the base plate 100 and mainly plays a supporting and stabilizing role. The display component 330 is placed so as not to affect the upper end of the product assembly, so as to facilitate employees to press the 3M adhesive slices for timely display and identification. After the installation of the buckles and adhesive strips, the 3M adhesive can be pasted, and then pressure can be applied through the pressing component 310 to reach the required pressure value, and the pressure value can be displayed by the detection component 320 and the display component 330. In this way, the assemblers can directly see whether the pressure meets the standard requirements, and there is no need to worry about whether the applied pressure meets the standard requirements. It can also ensure the quality of the pasting performance while improving work efficiency.

[0035] It should be noted that the assembly tooling jig of the present application can ensure the performance of the 3M glue after the product is pasted, with high stability and reliability; at the same time, the assembly tooling jig of the present application is convenient for the staff to work with low work intensity during the operation, and can be produced continuously; finally, the product can complete the assembly process on this assembly tooling jig, reducing the occurrence of adverse factors such as product scratches caused by repeated flipping of the product during the assembly process, thereby improving the yield rate and better creating its economic value.

[0036] In some embodiments, the bottom plate 100 of the assembly fixture has an outer dimension of 1950 mm*400 mm*145 mm, and the groove 210 is designed to fit the contour of the product.

[0037] Reference Figure 1 to Figure 2The assembly tooling jig of the first aspect of the present application effectively fixes the product by matching the contour of the fender through the groove 210 of the limiting structure 200, and applies pressure through the pressing component 310 to reach the required pressure value, and the pressure value can be detected by the detection component 320 and displayed by the display component 330, so that the assembler can directly see whether the pressure meets the standard requirements, thereby ensuring the quality of the pasting performance and improving work efficiency.

[0038] In some embodiments of the present application, the pressing component 310 includes a base 311, a swing assembly 312 and a pressing piece 313. The base 311 is arranged on the bottom plate 100, one end of the swing assembly 312 is movably connected to the base 311, and the pressing piece 313 is arranged at the other end of the swing assembly 312, so that the swing assembly 312 can drive the pressing piece 313 to switch between a first station for pressing a workpiece and a second station for leaving the workpiece. It is understandable that the base 311 can be arranged on the bottom plate 100 by means of threaded fasteners, and the swing assembly 312 is hingedly arranged on the base 311 by means of a rotating shaft so that a technician can manipulate the swing assembly 312 to cause the pressing piece 313 to press the workpiece.

[0039] In some embodiments, a flexible portion is provided at one end of the pressing piece 313 for pressing, and a pressure sensor is provided on the flexible portion and used to detect pressure. It is understandable that the pressure sensor is provided on the end face of the large end of the jig, and the part in contact with the product is made of soft material to ensure the pressing force while avoiding damage to the product. At the same time, the targeted setting of the position of the pressure sensor makes it more convenient for employees to timely identify and display accurate data when pressing 3M adhesive slices.

[0040] In some embodiments, the pressure sensor can be adjusted according to the actual contact position between the pressing member 313 and the workpiece, so as to ensure that the data obtained by the detection is accurate.

[0041] In some embodiments of the present application, the pressing component 310 further includes a support positioning member 340, which is arranged in cooperation with the pressing member 313, so that the support positioning member 340 can support and limit the workpiece when the pressing member 313 is in the first working position. It can be understood that the main function of the support positioning member 340 is to ensure that the pressing part of the product can be fixed and supported during the pressing process, and to ensure that the product does not sag and is pressed evenly during the pressing process, thereby improving the fit of the 3M adhesive slice and improving the pasting performance.

[0042] In some embodiments, a pressing handle 350 is provided on the surface of the swing assembly 312. It is understandable that the pressing and positioning handle design is convenient for employees to press, and the pressing handle 350 and the swing assembly 312 themselves have a certain weight, which is convenient for pressing the 3M adhesive slice and can further fit the product, improve the pressing degree, and enable employees to achieve twice the result with half the effort in pressing efficiency, thereby ensuring quality.

[0043] In some embodiments of the present application, the detection component 320 includes a pressure sensor, the display component 330 includes a pressure display, and the pressure sensor is electrically connected to the pressure display. It can be understood that the pressing force is detected by the pressure sensor, and the data is displayed in real time using the display to ensure that the assembler applies the pressing force that meets the standard to perform the operation.

[0044] In some embodiments of the present application, the limiting structure 200 includes a plurality of limiting blocks 220, each of which is arranged at intervals and used to enclose the groove 210. It can be understood that the plurality of limiting blocks 220 are arranged in coordination to meet the stability of product placement, fit the product, and avoid floating of the product when the 3M adhesive slice is pressed, resulting in uneven product pressing, causing the 3M adhesive slice to fall off later, affecting product quality performance and customer loading.

[0045] In some embodiments, at least part of the surface of the stopper 220 where the groove 210 is formed is provided with a recessed portion 221 for fitting the contour of the workpiece. It is understandable that when the product is placed on the assembly tooling jig, the groove 210 on the jig and the recessed portion 221 match the contour of the fender, thereby effectively fixing the product to prevent the product from moving and not being fixed during assembly, which is unfriendly to the staff assembling the product, and the pressure rod with pressurized 3M glue can also play a role in fixing the product.

[0046] In some embodiments, the limit block 220 is made of soft foam. It is understandable that the front of the jig of the present application is mainly composed of 9 soft foam simulation blocks, which mainly play a supporting and stabilizing role. The supporting foam of the assembly jig is designed into different shapes to meet the stability of product placement and fit the product.

[0047] In some embodiments, the assembly tooling fixture of the present application can be used as a fixing device during processes such as installing buckles and inspecting.

[0048] In some embodiments of the present application, the fixture is mainly used in the assembly tooling for installing 3M adhesive slices on 502D fenders, and is used to detect and correct the pressure value of pasting 3M adhesive. In order to ensure that the pressure value of pasting 3M adhesive can meet the standard requirements and meet the quality requirements in time, and avoid the pressure value not meeting the standard requirements, which causes the 3M adhesive to fall off or affects the quality performance of the later product loading, this pressure device can facilitate employees to have a better reference value, improve work efficiency, and ensure that the pressure value required by 3M adhesive meets the standard requirements. The purpose of adding this device is to place the product on the inspection fixture, and to pressurize the 3M adhesive slices by hand-held pressure to ensure that the pressure value of the pasted 3M adhesive slices can reach the pressure value of 6.5KG required by the conventional 3M tape, and it is displayed through this device. In addition, this device also has a leveraging function, that is, the employee can reach the required pressure value by applying a little pressure, and it is not necessary to apply the same pressure by hand to obtain the equivalent pressure value. It can not only reduce the hand-held load of the employee, causing hand pain, but also greatly speed up the employee's hands-on and work efficiency, and also ensure the quality performance requirements. Before the development of this special assembly jig, when the efficiency and production capacity of assembling the same product under the same conditions remained unchanged, it could not directly show that the pressing force could meet the pressing force required by the customer, which could easily cause the 3M adhesive slices to not stick firmly and fall off in the later stage. After the development of this special assembly jig, while ensuring efficiency and production capacity, employees can ensure that the pressing of 3M adhesive slices can meet the standards required by customers as required, and at the same time standardize the operators' picking and placing of products, which is not easy to damage the products. The product assembly is efficient while also ensuring the quality and performance requirements of the products.

[0049] The assembly tooling jig of the first aspect of the present application can reduce the work intensity of the operators; further, the tooling can stabilize the product and prevent it from shifting, thereby reducing the occurrence of product defects and improving product yield; at the same time, the performance of the 3M glue after the product is pasted can be guaranteed, with good stability and high reliability; it should be noted that the tooling jig can intuitively see the applied pressure value, and can directly reflect it according to the pressure standard required by the customer, so that the operators do not need to worry about the applied pressure not meeting the requirements and causing their pasting performance to fail to meet the requirements, and the pasting performance and quality requirements required by the product can also be guaranteed.

[0050] Reference Figure 1 to Figure 2 The production line of the second embodiment of the present application may be an automobile production line. The production line includes the assembly tooling of the first embodiment of the present application, which can meet the customer's requirements for 3M adhesive performance and ensure product quality requirements; at the same time, it improves the work efficiency of employees, ensures the yield rate and reduces the work intensity of employees.

[0051] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0052] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present application.

Claims

1. An assembly tool, characterized in that: include: Base plate; A limiting structure, arranged on the bottom plate, wherein the limiting structure is formed with a groove for limiting; The pressing device includes a pressing component, a detection component and a display component. The pressing component is arranged on the base plate and located on one side of the groove. The detection component is arranged on the pressing component and is used to obtain the pressing force data information of the pressing component. The display component is arranged on the base plate and receives and displays the data information of the detection component.

2. The assembly tool according to claim 1, characterized in that: The pressing component includes a base, a swinging assembly and a pressing piece, wherein the base is arranged on the bottom plate, one end of the swinging assembly is movably connected to the base, and the pressing piece is arranged at the other end of the swinging assembly, so that the swinging assembly can drive the pressing piece to switch between a first station for pressing a workpiece and a second station for leaving the workpiece.

3. The assembly tool according to claim 2, characterized in that: The pressing component further comprises a supporting positioning member, and the supporting positioning member is arranged in cooperation with the pressing member, so that when the pressing member is in the first working position, the supporting positioning member can support and limit the workpiece.

4. The assembly tool according to claim 2, characterized in that: One end of the pressing piece used for pressing is provided with a flexible portion.

5. The assembly tool according to claim 2, characterized in that: A press-fit handle is provided on the surface of the swing assembly.

6. The assembly tool according to claim 1, characterized in that: The detection component includes a pressure sensor, the display component includes a pressure display, and the pressure sensor is electrically connected to the pressure display.

7. The assembly tool according to claim 1, characterized in that: The limiting structure includes a plurality of limiting blocks, each of which is arranged at intervals from each other and is used to surround the groove.

8. The assembly tool according to claim 7, characterized in that: At least part of the surface of the limiting block forming the groove is provided with a recessed portion for fitting the contour of the workpiece.

9. The assembly tool according to claim 7, characterized in that: The limiting block is made of soft foam.

10. A production line, characterized in that: include: An assembly tool as claimed in any one of claims 1 to 9.

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