Petrochemical product oil-gas separator

By designing a petrochemical product oil and gas separator containing subdivided components and waterproof motors, the problem of incomplete separation of gas in oil droplets in the prior art is solved, and a more efficient oil and gas separation effect is achieved.

CN222641548UActive Publication Date: 2025-03-21JIURAN (SUZHOU) SAFETY ENVIRONMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421368168.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When the oil and gas separators of existing petrochemical products fall down and come into contact with the mesh structure and spikes, it is difficult to completely separate the gas in the oil droplets, resulting in the presence of residual gas.

Method used

A petrochemical product oil and gas separator is designed, including processing tanks, subdivided components and waterproof motors. The subdivided components include mounting rings, connecting rods, upper screen plates and lower screen plates. Through the transmission of large gears, pinions and transition gears, the upper screen plates and lower screen plates are maintained in a relatively reverse rotation, thereby achieving better discharge of gas in the oil mixture.

Benefits of technology

Through the grinding and rolling of the subdivided components, the effect of oil and gas separation is significantly improved, the existence of residual gas in the oil is reduced, and the performance of the separator is improved.

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Abstract

The utility model relates to the technical field of petrochemical industry, and discloses a petrochemical product oil-gas separator which comprises a treatment tank, a fixing ring is fixedly installed on the inner wall of the treatment tank, an atomizer is fixedly connected to the arc-shaped inner wall of the fixing ring, and a subdivision assembly is arranged in the treatment tank. According to the oil-gas separator for the petrochemical products, through the arrangement of the subdivision assembly, an oil-liquid mixture falling on the surface of the upper sieve plate can fall down along through holes and enter a gap between the upper sieve plate and the lower sieve plate, and through transmission of a large gear, a small gear and a transition gear, the upper sieve plate and the lower sieve plate keep rotating in the opposite directions; and the through holes formed in the inner walls of the upper sieve plate and the lower sieve plate are in intermittent butt joint, so that an oil-liquid mixture in a gap between the upper sieve plate and the lower sieve plate can be extruded and ground, gas in the oil-liquid mixture can be better discharged, and the oil-gas separation effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of petrochemical industry, in particular to an oil-gas separator for petrochemical products. Background Art

[0002] In the petrochemical production process, most refining production units (such as catalytic cracking, delayed coking, hydrotreating, hydrocracking, etc.) will produce oil and gas during the production process. For subsequent production and processing, the oil phase and the gas phase need to be separated in order to achieve further cutting of the oil phase and further fine separation of the gas phase.

[0003] According to a disclosed oil-gas separator for petrochemical products (publication number: CN220194387U), in the above application, two oil-gas separations can be performed to overcome the problems of single screening and poor separation effect in traditional oil-gas separators; compared with the existing centrifugal separation through a cyclone device, the operation of the cyclone device will not be affected by the stickiness of the oil; and through two separations, the best oil-gas separation effect can be ensured.

[0004] However, during the actual use of the above-mentioned equipment, the oil droplets come into contact with the mesh structure and the spikes on its surface after falling, and release the bubbles or gas inside it. However, since the positions of the mesh structure and the spikes are relatively fixed, even with multiple sets of mesh structures for separation, the gas separation effect of the oil droplets is still not ideal, and residual gas may still appear in the oil droplets. In view of this, we propose an oil-gas separator for petrochemical products. Utility Model Content

[0005] The purpose of the utility model is to provide an oil-gas separator for petrochemical products to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oil-gas separator for petrochemical products, comprising a processing tank, a liquid inlet pipe is passed through and fixedly installed on the side wall of the processing tank, an exhaust pipe is provided on the top of the processing tank, a liquid discharge valve is provided on the bottom of the processing tank, a fixing ring is fixedly installed on the inner wall of the processing tank, an atomizer is fixedly connected to the arc-shaped inner wall of the fixing ring, a plurality of groups of atomizing nozzles are fixedly installed on the bottom of the atomizer, and a subdivision component is arranged inside the processing tank, and the subdivision component comprises:

[0007] A mounting ring, the inner wall of the treatment tank is fixedly mounted with a mounting ring, the arc-shaped inner wall of the mounting ring is fixedly connected with a connecting rod, the center of the connecting rod is fixedly connected with a fixing rod, the fixing rod penetrates and is rotatably connected with an upper sieve plate, and the fixing rod penetrates and is rotatably connected with a lower sieve plate;

[0008] A waterproof motor, wherein the waterproof motor is fixedly mounted on the outer wall of the bottom of the connecting rod, a large gear is fixedly mounted on the output end of the waterproof motor, a small gear is coaxially fixedly mounted on the large gear, and a transition gear is rotatably mounted on the upper surface of the connecting rod;

[0009] An upper annular groove, the lower surface of the upper screen plate is provided with an upper annular groove, a plurality of groups of protrusions are fixedly installed on the top inner wall of the upper annular groove, the upper surface of the lower screen plate is provided with a lower annular groove, a rotating rod is rotatably installed on the inner wall of the lower annular groove, the rotating rod passes through and is fixedly connected with a spring plate, and a spiral spring is sleeved on the arc-shaped outer wall of the rotating rod.

[0010] Preferably, there are multiple groups of connecting rods, and the multiple groups of connecting rods are evenly distributed in a circular array on the arc-shaped inner surface of the mounting ring. The connecting rods are respectively arranged on the upper and lower sides of the horizontal central axis of the mounting ring, and circular plates are provided at the overlapping positions of the multiple groups of connecting rods to provide a stable installation position for the fixing rod.

[0011] Preferably, the upper sieve plate and the lower sieve plate are exactly the same in size, and a plurality of small through holes are provided on the inner walls of the upper sieve plate and the lower sieve plate, so that the oil-liquid mixture falling on the surface of the upper sieve plate will fall along the through holes.

[0012] Preferably, the arc-shaped outer wall of the upper sieve plate is provided with teeth that can mesh with the large gear and realize transmission, and the small gear is meshed with the transition gear. At the same time, the arc-shaped outer wall of the lower sieve plate is provided with teeth that can mesh with the transition gear and realize transmission. The diameter of the large gear is twice the diameter of the small gear, so that the upper sieve plate and the lower sieve plate maintain relative reverse rotation.

[0013] Preferably, the positions of the upper annular groove correspond to those of the lower annular groove, and the number of the rotating rods and the spring plates is arranged in multiple groups, and the multiple groups of rotating rods and the spring plates are evenly distributed in a circular array inside the lower annular groove.

[0014] Preferably, an anti-residue component is provided on the top of the upper sieve plate, the anti-residue component includes an arc-shaped groove, an arc-shaped groove is opened on the upper surface of the upper sieve plate, and a scraper is fixedly installed on the arc-shaped outer wall of the fixing rod.

[0015] Preferably, the lower surface of the scraper is configured as an arc surface that fits the arc groove, and a plurality of tooth grooves are provided on the lower surface of the arc surface, so that when the scraper and the upper screen plate rotate relative to each other, the scraper can scrape off the oil residue on the upper surface of the arc groove.

[0016] Compared with the prior art, the utility model provides an oil-gas separator for petrochemical products, which has the following beneficial effects:

[0017] 1. The oil-gas separator for petrochemical products is provided with a subdivision component, so that the oil-liquid mixture falling on the surface of the upper sieve plate will fall along the through hole and enter the gap between the upper sieve plate and the lower sieve plate, and through the transmission of the large gear, the small gear and the transition gear, the upper sieve plate and the lower sieve plate are kept in relative reverse rotation, so that the through holes opened on the inner walls of the upper sieve plate and the lower sieve plate are intermittently docked, so that the oil-liquid mixture in the gap between the upper sieve plate and the lower sieve plate will be squeezed and ground, so that the gas in the oil-liquid mixture can be better discharged, and the oil-gas separation effect is achieved.

[0018] 2. The oil-gas separator for petrochemical products is provided with an upper annular groove and a lower annular groove between the upper sieve plate and the lower sieve plate, and a plurality of protrusions and spring plates are provided inside the upper annular groove and the lower annular groove. When the upper sieve plate and the lower sieve plate rotate relative to each other, the spring plates and the protrusions move relative to each other, so that a slight vibration effect occurs between the upper sieve plate and the lower sieve plate, so as to promote a better oil-gas separation effect for the oil-liquid mixture in the gap between the upper sieve plate and the lower sieve plate.

[0019] 3. The oil-gas separator for petrochemical products is provided with an anti-residue component so that when the scraper and the upper screen plate rotate relative to each other, the scraper will scrape off the oil residue on the upper surface of the arc groove to promote it to flow into the through holes opened on the inner wall of the upper screen plate, thereby improving the efficiency of separation of the oil-liquid mixture. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the atomization equipment of the utility model;

[0023] Figure 4 It is a partial three-dimensional schematic diagram of the subdivided components of the utility model;

[0024] Figure 5 This is a schematic diagram of the cross-sectional structure of the upper screen plate of the utility model;

[0025] Figure 6 This is a bottom structural diagram of the upper screen plate of the utility model;

[0026] Figure 7 It is a schematic diagram of the local three-dimensional structure of the spring plate of the utility model.

[0027] In the figure: 1. treatment tank; 2. liquid inlet pipe; 3. exhaust pipe; 4. drain valve; 5. fixing ring; 6. atomizer; 7. atomizing nozzle; 8. subdivision assembly; 81. mounting ring; 82. connecting rod; 83. fixing rod; 84. upper sieve plate; 85. lower sieve plate; 86. waterproof motor; 87. large gear; 88. small gear; 89. transition gear; 810. upper annular groove; 811. bump; 812. lower annular groove; 813. rotating rod; 814. spring plate; 815. volute spring; 9. anti-residue assembly; 91. arc groove; 92. scraper. DETAILED DESCRIPTION

[0028] like Figure 1-Figure 7 As shown, the utility model provides a technical solution: an oil-gas separator for petrochemical products, comprising a processing tank 1, a liquid inlet pipe 2 is penetrated and fixedly installed on the side wall of the processing tank 1, an exhaust pipe 3 is provided on the top of the processing tank 1, a drain valve 4 is provided on the bottom of the processing tank 1, a fixing ring 5 is fixedly installed on the inner wall of the processing tank 1, an atomizer 6 is fixedly connected to the arc-shaped inner wall of the fixing ring 5, a plurality of groups of atomizing nozzles 7 are fixedly installed on the bottom of the atomizer 6, a subdivision component 8 is arranged inside the processing tank 1, and the subdivision component 8 includes a mounting ring 81, a connecting rod 82, a fixing rod 83, an upper sieve plate 84, a lower sieve plate 85, a waterproof motor 86, a large gear 87, a small gear 88, a transition gear 89, an upper annular groove 810, a convex block 811, a lower annular groove 812, a rotating rod 813, a spring plate 814 and a volute spring 815.

[0029] In one embodiment of the utility model, a mounting ring 81 is fixedly installed on the inner wall of the processing tank 1, a connecting rod 82 is fixedly connected to the arc-shaped inner wall of the mounting ring 81, a fixing rod 83 is fixedly connected to the center of the connecting rod 82, the fixing rod 83 penetrates and is rotatably connected to an upper sieve plate 84, the fixing rod 83 penetrates and is rotatably connected to a lower sieve plate 85, a waterproof motor 86 is fixedly installed on the bottom outer wall of the connecting rod 82, a large gear 87 is fixedly installed on the output end of the waterproof motor 86, and the large gear 87 is fixedly installed on the output end of the waterproof motor 86. A pinion 88 is fixedly mounted on the shaft, a transition gear 89 is rotatably mounted on the upper surface of the connecting rod 82, an upper annular groove 810 is provided on the lower surface of the upper sieve plate 84, a plurality of groups of protrusions 811 are fixedly mounted on the top inner wall of the upper annular groove 810, a lower annular groove 812 is provided on the upper surface of the lower sieve plate 85, a rotating rod 813 is rotatably mounted on the inner wall of the lower annular groove 812, a spring plate 814 is passed through and fixedly connected to the rotating rod 813, a volute spring 815 is sleeved on the arc-shaped outer wall of the rotating rod 813.

[0030] Furthermore, the liquid inlet pipe 2 is arranged above the atomizer 6, so that the oil-gas mixture can be input from the liquid inlet pipe 2 into the interior of the processing tank 1 and directly fall on the top of the atomizer 6, and the top of the atomizer 6 is a feed port, and the oil-liquid mixture is sprayed downward in a mist form through the atomizing nozzle 7 at the bottom of the atomizer 6. At the same time, the subdivision component 8 is arranged below the atomizer 6, so that the mist oil-liquid mixture sprayed by the atomizing nozzle 7 will fall downward on the upper screen plate 84, thereby being processed by the subdivision component 8. Specifically, an annular cavity matching the size of the mounting ring 81 is opened on the inner wall of the processing tank 1 to facilitate the positioning and installation of the mounting ring 81. At the same time, the number of connecting rods 82 is set in multiple groups, and the multiple groups of connecting rods 82 are evenly distributed in a circular array. On the arc-shaped inner surface of the mounting ring 81, specifically, the connecting rods 82 are respectively arranged on the upper and lower sides of the horizontal central axis of the mounting ring 81, and a circular flat plate is provided at the overlapping position of multiple groups of connecting rods 82 to provide a stable mounting position for the fixing rod 83. In addition, the upper sieve plate 84 and the lower sieve plate 85 are exactly the same size, and a number of small through holes are provided on the inner walls of the upper sieve plate 84 and the lower sieve plate 85, so that the oil-liquid mixture falling on the surface of the upper sieve plate 84 will fall along the through holes and enter the gap between the upper sieve plate 84 and the lower sieve plate 85. Through the grinding between the upper sieve plate 84 and the lower sieve plate 85, the gas inside the oil can be better separated and processed, and discharged through the exhaust pipe 3 at the top, finally realizing oil and gas separation.

[0031] In addition, the arc-shaped outer wall of the upper sieve plate 84 is provided with teeth that can mesh with the large gear 87 to realize transmission, and the small gear 88 is meshed with the transition gear 89. At the same time, the arc-shaped outer wall of the lower sieve plate 85 is provided with teeth that can mesh with the transition gear 89 to realize transmission. Specifically, the diameter of the large gear 87 is twice the diameter of the small gear 88, so that when the waterproof motor 86 is started, the transmission of the large gear 87, the small gear 88 and the transition gear 89 is coordinated, so that the upper sieve plate 84 and the lower sieve plate 85 maintain relative reverse rotation, so that the through holes opened on the inner walls of the upper sieve plate 84 and the lower sieve plate 85 are intermittently docked, so that the oil-liquid mixture in the gap between the upper sieve plate 84 and the lower sieve plate 85 will be squeezed and ground, so as to enable the gas in the oil-liquid mixture to be better discharged, thereby realizing the oil-gas separation effect.

[0032] Specifically, the positions of the upper annular groove 810 and the lower annular groove 812 correspond to each other, and there are multiple groups of rotating rods 813 and spring plates 814, and the multiple groups of rotating rods 813 and spring plates 814 are evenly distributed in a circular array inside the lower annular groove 812. At the same time, the two ends of the spiral spring 815 are respectively fixedly connected to the arc-shaped outer wall of the rotating rod 813 and the inner wall of the lower annular groove 812, so that the rotating rod 813 always has a movement tendency of reverse rotation to achieve reset when rotating. Furthermore, when the upper sieve plate 84 and the lower sieve plate 85 rotate relative to each other, the relative movement of the spring plate 814 and the protrusion 811 causes a slight vibration effect to occur between the upper sieve plate 84 and the lower sieve plate 85, so as to promote the oil-liquid mixture in the gap between the upper sieve plate 84 and the lower sieve plate 85 to obtain a better oil-gas separation effect.

[0033] In an embodiment of the utility model, an anti-residue component 9 is provided on the top of the upper screen plate 84, and the anti-residue component 9 includes an arc groove 91. The upper surface of the upper screen plate 84 is provided with an arc groove 91, and a scraper 92 is fixedly installed on the arc outer wall of the fixed rod 83. Specifically, there are three groups of scrapers 92, and the three groups of scrapers 92 are evenly distributed in a circular array on the arc outer wall of the fixed rod 83, and the lower surface of the scraper 92 is provided as an arc surface that fits the arc groove 91. At the same time, a plurality of tooth grooves are provided on the lower surface of the arc surface, so that when the scraper 92 and the upper screen plate 84 rotate relative to each other, the scraper 92 will scrape off the oil residue on the upper surface of the arc groove 91 to promote it to flow into the through hole opened on the inner wall of the upper screen plate 84, thereby improving the efficiency of separation of the oil-liquid mixture.

[0034] In the utility model, when in use, the oil-liquid mixture is input into the interior of the processing tank 1 through the liquid inlet pipe 2, the oil-liquid mixture drips onto the top of the atomizer 6, and is sprayed downward by the atomizing nozzle 7 after passing through the feed port at the top of the atomizer 6, so that the gas and the oil in the oil-liquid mixture are initially separated, and the gas at the separation point is discharged upward through the exhaust pipe 3, and the initially separated oil drips downward onto the upper sieve plate 84. At this time, the waterproof motor 86 is started, and the transmission of the large gear 87, the small gear 88 and the transition gear 89 is coordinated to make the upper sieve plate 84 and the lower sieve plate 85 rotate relative to each other, so as to grind and crush the oil that enters between the upper sieve plate 84 and the lower sieve plate 85 through the through hole, so as to promote the better rupture and discharge of bubbles in the oil, thereby improving the oil-gas separation effect of the device, and finally the separated oil is gathered at the bottom of the processing tank 1, and the drain valve 4 is opened to discharge it outward after a period of time.

[0035] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A petrochemical product oil-gas separator, comprising a processing tank (1), a liquid inlet pipe (2) passing through and fixedly installed on the side wall of the processing tank (1), an exhaust pipe (3) being provided on the top of the processing tank (1), a liquid discharge valve (4) being provided on the bottom of the processing tank (1), a fixing ring (5) being fixedly installed on the inner wall of the processing tank (1), an atomizer (6) being fixedly connected to the arc-shaped inner wall of the fixing ring (5), and a plurality of atomizing nozzles (7) being fixedly installed on the bottom of the atomizer (6), characterized in that: A subdivision component (8) is arranged inside the processing tank (1), and the subdivision component (8) comprises: A mounting ring (81), the inner wall of the processing tank (1) is fixedly mounted with the mounting ring (81), a connecting rod (82) is fixedly connected to the arc-shaped inner wall of the mounting ring (81), a fixing rod (83) is fixedly connected to the center of the connecting rod (82), the fixing rod (83) penetrates and is rotatably connected to an upper sieve plate (84), and the fixing rod (83) penetrates and is rotatably connected to a lower sieve plate (85); A waterproof motor (86), the waterproof motor (86) is fixedly mounted on the bottom outer wall of the connecting rod (82), a large gear (87) is fixedly mounted on the output end of the waterproof motor (86), a small gear (88) is coaxially fixedly mounted on the large gear (87), and a transition gear (89) is rotatably mounted on the upper surface of the connecting rod (82); An upper annular groove (810), the lower surface of the upper sieve plate (84) is provided with an upper annular groove (810), a plurality of groups of protrusions (811) are fixedly mounted on the top inner wall of the upper annular groove (810), the upper surface of the lower sieve plate (85) is provided with a lower annular groove (812), a rotating rod (813) is rotatably mounted on the inner wall of the lower annular groove (812), the rotating rod (813) penetrates and is fixedly connected with a spring plate (814), and a spiral spring (815) is sleeved on the arc-shaped outer wall of the rotating rod (813).

2. The oil-gas separator for petrochemical products according to claim 1, characterized in that: The number of the connecting rods (82) is multiple, and the multiple connecting rods (82) are evenly distributed in a circular array on the arc-shaped inner surface of the mounting ring (81). The connecting rods (82) are respectively arranged on the upper and lower sides of the horizontal central axis of the mounting ring (81), and circular flat plates are arranged at the overlapping positions of the multiple connecting rods (82).

3. The oil-gas separator for petrochemical products according to claim 1, characterized in that: The upper sieve plate (84) and the lower sieve plate (85) are of exactly the same size, and a plurality of small through holes are provided on the inner walls of the upper sieve plate (84) and the lower sieve plate (85).

4. The oil-gas separator for petrochemical products according to claim 1, characterized in that: The arc-shaped outer wall of the upper sieve plate (84) is provided with tooth patterns that can mesh with the large gear (87) and realize transmission, and the small gear (88) is meshed with the transition gear (89), and the arc-shaped outer wall of the lower sieve plate (85) is provided with tooth patterns that can mesh with the transition gear (89) and realize transmission, and the diameter of the large gear (87) is twice the diameter of the small gear (88).

5. The oil-gas separator for petrochemical products according to claim 1, characterized in that: The positions of the upper annular groove (810) and the lower annular groove (812) correspond to each other, and the number of the rotating rods (813) and the spring plates (814) is arranged in multiple groups, and the multiple groups of rotating rods (813) and the spring plates (814) are evenly distributed in a circular array inside the lower annular groove (812).

6. The oil-gas separator for petrochemical products according to claim 1, characterized in that: An anti-residue component (9) is arranged on the top of the upper sieve plate (84), and the anti-residue component (9) includes an arc-shaped groove (91). The upper surface of the upper sieve plate (84) is provided with an arc-shaped groove (91), and a scraper (92) is fixedly mounted on the arc-shaped outer wall of the fixing rod (83).

7. The oil-gas separator for petrochemical products according to claim 6, characterized in that: The lower surface of the scraper (92) is configured as an arc-shaped surface that fits the arc-shaped groove (91), and a plurality of tooth grooves are provided on the lower surface of the arc-shaped surface.

Citation Information

Patent Citations

  • Petrochemical product oil-gas separator

    CN220194387U