Current type metal plate ironing tool

The current-type sheet metal flattening tool uses current heating to soften the raised parts of the welded workpiece meson, which realizes the method of flattening the surface of the workpiece without mechanical polishing, and solves the problem of thinning and leakage of workpieces caused by the raised meson of the welded workpiece.

CN222642887UActive Publication Date: 2025-03-21ALIGHT AUTO TECH CO LTD
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Patent Information

Application Number
CN202420930046.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-21
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the prior art, when mechanical grinding is required, the workpiece will become thinner or grind out of leakage points.

Method used

The current-type sheet metal flattening tool is used to heat the contact point between the graphite plate and the workpiece as a resistor through a low-voltage DC power supply, soften the metal meson, and manually apply pressure to flatten the workpiece surface.

Benefits of technology

It realizes that the metal meson is softened by heating the current to level the surface of the workpiece, avoiding the problem of thinning and leakage of the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sheet metal maintenance in the automobile aftermarket, in particular to a current type sheet metal ironing tool which solves the technical problem that in the prior art, a welding workpiece meson protrusion needs to be mechanically polished, and a workpiece is thinned. The handle seat is detachably connected with a buffer plate and a graphite plate which can insulate heat and electricity through screws; the buffer plate is made of ceramic; a lug capable of being connected with a conductive cable is arranged on the screw, the conductive cable with the lug is connected with a low-voltage direct-current power supply, and the other end of the low-voltage direct-current power supply is clamped on a workpiece through a conductive clamp; and when the graphite plate is in contact with the workpiece, the low-voltage direct-current power supply discharges, so that the contact point of the graphite plate and the workpiece is used as a resistor for heating, and the convex point of the workpiece is softened and falls back to flatten the surface of the workpiece.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet metal repair in the automobile aftermarket, in particular to an electric current sheet metal ironing tool. Background Art

[0002] In the current method, when the automobile sheet metal repair work is carried out, in order to make the concave surface flat, a sheet metal repair machine is generally used to weld a meson on the surface of the workpiece, and the meson is pulled out by external force to pull out the concave part. However, in actual operation, the pulled-out part is not flat, and each welded meson part will be higher than the original workpiece surface. In this way, a grinder is needed in the subsequent operation process to grind the raised part flat, but this grinding operation will make the sheet metal of the original raised part thinner, and even grind out leaks. Utility Model Content

[0003] The utility model aims to solve the technical problem in the prior art that mechanical grinding of the protrusions of the welding workpiece will cause the workpiece to become thinner, and provides an electric current type sheet metal ironing tool.

[0004] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0005] An electric current sheet metal ironing tool, comprising:

[0006] An insulating handle, which is constructed with a front gripping end in a spherical arc shape and a rear fitting end connected to the front gripping end;

[0007] A handle seat is connected below the insulating handle;

[0008] The handle base is detachably connected to a buffer plate and a graphite plate capable of thermal insulation by means of screws;

[0009] Wherein, the material of the buffer plate is ceramic;

[0010] The screw has a lug that can be connected to a conductive cable, the conductive cable having the lug is connected to a low-voltage DC power supply, and the other end of the low-voltage DC power supply is clamped on the workpiece by a conductive clamp;

[0011] When the graphite plate contacts the workpiece, the low voltage DC power supply discharges so that the contact point between the graphite plate and the workpiece is heated as a resistor, so that the raised point of the workpiece softens and falls back to smooth the surface of the workpiece.

[0012] Specifically, the rated voltage of the low-voltage DC power supply is 8V and the rated current is 3000A.

[0013] Specifically, the handle seat is provided with an alignment hole;

[0014] The buffer plate is provided with a connecting hole;

[0015] The graphite plate is provided with a docking hole corresponding to the connecting hole.

[0016] Specifically, the alignment hole and the connection hole are through holes;

[0017] The alignment hole, the connection hole, and the docking hole are all threaded holes;

[0018] The screw is screwed on the alignment hole, the connection hole and the docking hole.

[0019] Specifically, the lug is arranged between the buffer plate and the handle seat to connect the radial direction of the screw.

[0020] Specifically, the buffer plate is provided with a strip groove arranged along the length direction, and one end of the strip groove is in the shape of an arc slope.

[0021] The utility model has the following beneficial effects:

[0022] The advantage of this technical solution is that the protrusions of the meson are no longer ground mechanically, the metal meson is softened by heating with electric current, and the surface of the workpiece 1 can be flattened by manually applying pressure to achieve flatness. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Figure 1 A schematic diagram of the overall structure of an electric current ironing tool provided in an embodiment of the present invention;

[0025] Figure 2 A schematic diagram of a buffer plate of an electric current ironing tool provided in an embodiment of the present invention;

[0026] Figure 3 A schematic diagram of a graphite plate of an electric current ironing tool provided in an embodiment of the present invention;

[0027] Figure 4 A schematic diagram of the principle of an electric current ironing tool provided in an embodiment of the present invention.

[0028] The reference numerals in the figures indicate:

[0029] Insulating handle 10, front gripping end 101, rear fitting end 102, handle base 20, buffer plate 30, graphite plate 40, screw 410, lug 51, low voltage DC power supply 60, conductive clip 52, workpiece 1;

[0030] Alignment hole 21 , connection hole 31 , docking hole 41 , strip groove 301 , arc slope 302 . DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model; it should be noted that in this application, for the convenience of description, the "left side" in the current view is the "first end", the "right side" is the "second end", the "upper side" is the "first end", and the "lower side" is the "second end". The purpose of such description is to clearly express the technical solution, and it should not be understood as an improper limitation on the technical solution of this application.

[0032] The utility model aims to solve the technical problem that the protrusion of the welding workpiece meson needs to be mechanically polished in the prior art, which will cause the workpiece to become thinner. It provides an electric current sheet metal flattening tool, that is, it no longer uses mechanical polishing to flatten the protruding meson. The specific technical solution is, please refer to the attached Figure 1-4 As shown, the current type sheet metal ironing tool comprises: an insulating handle 10, which is constructed with a spherical front gripping end 101 and a rear bonding end 102 connected to the front gripping end 101, so that as a tool, it has a significant hand-held position, and the front gripping end 101 and the rear bonding end 102 arranged at the hand-held position are as shown in the attached Figure 1 The shown one is more suitable for human hand grasping;

[0033] Furthermore, a handle base 20 is connected below the insulating handle 10; the handle base 20 is detachably connected to a buffer plate 30 and a graphite plate 40 capable of thermal insulation through screws 410;

[0034] Among them, the material of the buffer plate 30 is ceramic, which serves as a heat and insulation method;

[0035] Then, the lug 51 on the screw 410 can be connected to the conductive cable 50, and the conductive cable 50 with the lug 51 is connected to a low-voltage DC power supply 60, and the other end of the low-voltage DC power supply 60 is clamped on the workpiece 1 through a conductive clamp 52;

[0036] When the graphite plate 40 contacts the workpiece 1, the low-voltage DC power supply 60 discharges so that the contact point between the graphite plate 40 and the workpiece 1 is heated by resistance. After the DC power is turned on, the contact point between the graphite plate 40 and the surface of the workpiece 1 generates an extremely high temperature due to the principle of resistance heat. When it contacts the uneven sheet metal surface, it will first iron out the protrusions to achieve the purpose of flattening the sheet metal, so that the protruding points of the workpiece 1 soften and fall back to flatten the surface of the workpiece 1. The protruding points are the protruding mesons.

[0037] The advantage of this technical solution is that the protrusions of the meson are no longer ground mechanically, the metal meson is softened by heating with electric current, and the surface of the workpiece 1 can be flattened by manually applying pressure to achieve flatness.

[0038] In a specific embodiment, please refer to the attached Figure 1-4 As shown, the rated voltage of the low voltage DC power supply 60 is 8V and the rated current is 3000A.

[0039] In a specific embodiment, please refer to the attached Figure 1-4 As shown, a positioning hole 21 is provided on the handle seat 20;

[0040] The buffer plate 30 is provided with a connecting hole 31;

[0041] The graphite plate 40 is provided with docking holes 41 corresponding to the connecting holes 31 .

[0042] In a specific embodiment, please refer to the attached Figure 1-4 As shown, the alignment hole 21 and the connection hole 31 are through holes;

[0043] The alignment hole 21, the connection hole 31, and the docking hole 41 are all threaded holes;

[0044] The screw 410 is screwed on the alignment hole 21 , the connection hole 31 , and the docking hole 41 .

[0045] In a specific embodiment, please refer to the attached Figure 1-4 As shown, the lug 51 is disposed between the buffer plate 30 and the handle base 20 to connect the radial direction of the screw 410 .

[0046] In a specific embodiment, please refer to the attached Figure 1-4 As shown, the buffer plate 30 is provided with a strip groove 301 arranged along the length direction, and one end of the strip groove 301 is in the shape of an arc slope 302 .

[0047] The strip groove 301 is formed to ensure that the wire can be connected from the uppermost insulating shell to the lowermost graphite plate 40, and the slope of the arc slope 302 is to avoid excessive bending of the incoming wire and connect it to the graphite plate 40 at a suitable angle.

[0048] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. An electric current sheet metal ironing tool, characterized in that: include: An insulating handle (10) is constructed with a front gripping end (101) in a spherical arc shape and a rear fitting end (102) connected to the front gripping end (101); A handle seat (20) is connected below the insulating handle (10); The handle base (20) is detachably connected to a buffer plate (30) and a graphite plate (40) capable of thermal insulation by means of screws (410); Wherein, the material of the buffer plate (30) is ceramic; The screw (410) has a lug (51) capable of connecting to a conductive cable (50), the conductive cable (50) having the lug (51) is connected to a low-voltage DC power source (60), and the other end of the low-voltage DC power source (60) is clamped on the workpiece (1) via a conductive clamp (52); When the graphite plate (40) contacts the workpiece (1), the low-voltage DC power supply (60) discharges, so that the contact point between the graphite plate (40) and the workpiece (1) is heated as a resistor, so that the protruding point of the workpiece (1) softens and falls back, thereby smoothing the surface of the workpiece (1).

2. The electric current sheet metal ironing tool according to claim 1, characterized in that: The low-voltage DC power supply (60) is configured with a rated voltage of 8V and a rated current of 3000A.

3. The electric current sheet metal ironing tool according to claim 2, characterized in that: The handle seat (20) is provided with an alignment hole (21); The buffer plate (30) is provided with a connection hole (31); The graphite plate (40) is provided with a docking hole (41) corresponding to the connecting hole (31).

4. The electric current sheet metal ironing tool according to claim 3, characterized in that: The alignment hole (21) and the connection hole (31) are through holes; The alignment hole (21), the connection hole (31), and the docking hole (41) are all threaded holes; The screw (410) is screwed onto the alignment hole (21), the connection hole (31), and the docking hole (41).

5. The electric current sheet metal ironing tool according to claim 4, characterized in that: The lug (51) is arranged between the buffer plate (30) and the handle seat (20) to connect the radial direction of the screw (410).

6. The electric current sheet metal ironing tool according to claim 5, characterized in that: The buffer plate (30) is provided with a strip groove (301) arranged along the length direction, and one end of the strip groove (301) is in the shape of an arc slope (302).