Auxiliary template assembly for pouring and shaping prefabricated slab culvert
By designing a buffer lifting device and a closure isolation device in the prefabricated cover formwork, the problems of vibrator vibration and mold closure are solved, and the working ability and practicality of the formwork are improved.
Patent Information
- Application Number
- CN202421339307.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing prefabricated cover templates have adverse effects on the surroundings caused by the vibrator, and the height of the hand-push rack cannot be adjusted, which reduces the working ability of the template; at the same time, the mold cannot be closed, causing external impurities to enter, reducing the practicality of the template.
A prefabricated cover culvert casting and forming auxiliary formwork assembly is designed, and the vibration of the vibrator is buffered by a buffer lifting device, and the height of the hand push frame is adjusted through the lifting component; at the same time, a closed isolation device is used to seal the mold to prevent external impurities from entering.
Through the design of the buffer lifting device and the sealing isolation device, the impact of vibrator vibration on the surroundings is reduced, and the adjustment flexibility of the hand push frame and the mold sealing effect are improved, thereby improving the working ability and practicality of the template.
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Figure CN222644899U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building engineering, and in particular relates to a prefabricated cover culvert casting shaping auxiliary formwork component. Background Art
[0002] Construction projects refer to the planning, investigation, design, construction, completion and other technical work and completed engineering entities for the construction, reconstruction or expansion of buildings and ancillary structures and facilities, as well as the installation of supporting lines, pipelines and equipment.
[0003] Chinese patent application No. 202122944973.9 discloses a prefabricated mobile template for the cable trough cover of the central ditch of a highway tunnel, including a walking trolley, a mold and a lifting mechanism, the mold and the lifting mechanism are both fixed to the walking trolley, and also includes a cross level and at least three leveling mechanisms, the cross level is arranged on the upper surface of the flat plate of the walking trolley, the leveling mechanism is fixed to the lower surface of the flat plate of the walking trolley, and the leveling mechanism can be extended to abut against the ground. The utility model can obtain information on whether the mobile template is horizontal in real time, and can also level the mobile template to ensure that the size of the prefabricated cover meets the design requirements.
[0004] 1. The above-mentioned disclosed patent has the problem that the vibration caused by the vibrator can easily cause adverse effects on the surroundings and the staff cannot adjust the height of the hand push frame when necessary, thereby reducing the working capacity of the template; 2. The above-mentioned disclosed patent has the problem that each mold cannot be closed when necessary, which can easily cause external impurities to accidentally enter each mold, thereby reducing the practicality of the template. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides a prefabricated cover culvert casting shaping auxiliary formwork assembly, which has the characteristics of high working ability and strong practicality.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a prefabricated cover culvert casting and shaping auxiliary formwork assembly, comprising a flat plate, a plurality of molds are installed above the flat plate, a cross level is installed above the flat plate and at a position on one side of the plurality of molds, a lifting assembly is arranged above the plurality of molds, a hand push frame is arranged on one side of the flat plate, a vibrator is installed below the flat plate, a plurality of leveling assemblies are arranged below the vibrator, a plurality of walking wheels are arranged on the outside of the plurality of leveling assemblies, the plurality of leveling assemblies and the plurality of walking wheels are connected to the flat plate by a buffer lifting device, and the flat plate and the lifting assembly are connected by a closed isolation device.
[0007] Preferably, the buffer lifting device includes a base, an elastic rubber frame, a damper and a lifting assembly, the base is installed on the side close to the vibrator with multiple leveling assemblies and multiple walking wheels, elastic rubber frames are installed between the base and the flat plate and on both sides of the vibrator, multiple dampers are installed between the base and the flat plate and on the inner sides of the two elastic rubber frames, and the base is connected to the trolley frame through the lifting assembly.
[0008] Preferably, the lifting assembly includes a connecting frame, a screw rod, a lifting block and a knob. A connecting frame is installed on the side of the base close to the hand push frame, a screw rod is installed on the central position of the connecting frame through a bearing, a knob is installed below the screw rod, and a lifting block is installed on the side of the hand push frame close to the connecting frame and located on the inner side of the connecting frame and the outer side of the screw rod.
[0009] Preferably, the inner side of the connecting frame and the side of the lifting block away from the trolley frame are in close contact with each other.
[0010] Preferably, the closed isolation device includes a connecting frame, a rotating shaft and a closing plate. The connecting frame is installed between the flat plate and the lifting assembly and is located on the side of the multiple molds away from the cross level. The rotating shaft is installed on the inner side of the connecting frame through a bearing, and the closing plate is installed on the outer side of the rotating shaft and is located on the inner side of the connecting frame and above the multiple molds.
[0011] Preferably, the closed isolation device further comprises a friction rubber ring, and the friction rubber ring is installed on the outer side of the rotating shaft and at positions located on the inner side of the connecting frame and the upper and lower sides of the closing plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model provides a buffer lifting device so that the component can buffer the vibration caused by the vibrator through the cooperation of structures such as an elastic rubber frame and a damper, thereby reducing the possibility of adverse effects of the vibration caused by the vibrator on the surroundings, and the staff can adjust the height of the hand push frame to a certain extent through the cooperation of structures such as a screw rod and a lifting block when necessary, thereby improving the working capacity of the component.
[0014] 2. The utility model provides a closed isolation device, so that the staff can close each mold when necessary through the cooperation of the rotating shaft and the closing plate and other structures, thereby preventing the external impurities from accidentally entering each mold, ensuring the normal operation and improving the practicality of the assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 It is a three-dimensional cutaway view of the utility model;
[0017] Figure 3 It is a three-dimensional cutaway view of the buffer lifting device of the utility model;
[0018] Figure 4 It is a three-dimensional cutaway view of the closed isolation device of the utility model.
[0019] In the figure: 1. flat plate; 2. buffer lifting device; 21. base; 22. elastic rubber frame; 23. damper; 24. lifting assembly; 241. connecting frame; 242. screw rod; 243. lifting block; 244. knob; 3. closed isolation device; 31. connecting frame; 32. rotating shaft; 33. friction rubber ring; 34. closing plate; 4. lifting assembly; 5. hand push frame; 6. cross level; 7. mold; 8. vibrator; 9. leveling assembly; 10. walking wheel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] See also Figure 1-4 The utility model provides the following technical solutions: a prefabricated cover culvert casting and shaping auxiliary formwork assembly, including a flat plate 1, a plurality of molds 7 are installed above the flat plate 1, a cross level 6 is installed above the flat plate 1 and at a position on one side of the plurality of molds 7, a lifting assembly 4 is arranged above the plurality of molds 7, a hand push frame 5 is arranged on one side of the flat plate 1, a vibrator 8 is installed below the flat plate 1, a plurality of leveling assemblies 9 are arranged below the vibrator 8, a plurality of walking wheels 10 are arranged on the outer sides of the plurality of leveling assemblies 9, the plurality of leveling assemblies 9 and the plurality of walking wheels 10 are connected to the flat plate 1 through a buffer lifting device 2, and the flat plate 1 and the lifting assembly 4 are connected through a closed isolation device 3.
[0023] Specifically, the buffer lifting device 2 includes a base 21, an elastic rubber frame 22, a damper 23 and a lifting assembly 24. The base 21 is installed on the side of the multiple leveling assemblies 9 and the multiple walking wheels 10 close to the vibrator 8. Elastic rubber frames 22 are installed between the base 21 and the flat plate 1 and on both sides of the vibrator 8. Multiple dampers 23 are installed between the base 21 and the flat plate 1 and on the inner sides of the two elastic rubber frames 22. The base 21 and the trolley frame 5 are connected through the lifting assembly 24.
[0024] By adopting the above technical solution, the component can buffer the vibration caused by the vibrator 8 to a certain extent through the cooperation of structures such as the elastic rubber frame 22 and the damper 23, thereby reducing the possibility that the vibration caused by the vibrator 8 will cause adverse effects on the surroundings.
[0025] Specifically, the lifting assembly 24 includes a connecting frame 241, a screw rod 242, a lifting block 243 and a knob 244. The connecting frame 241 is installed on the side of the base 21 close to the hand push frame 5, the screw rod 242 is installed at the central position of the connecting frame 241 through a bearing, and the knob 244 is installed below the screw rod 242. The lifting block 243 is installed on the side of the hand push frame 5 close to the connecting frame 241 and located on the inner side of the connecting frame 241 and the outer side of the screw rod 242.
[0026] By adopting the above technical solution, the staff can adjust the height of the hand push frame 5 to a certain extent through the cooperation of the screw rod 242 and the lifting block 243 and other structures when necessary, so as to better meet the habits and needs of different staff members.
[0027] Specifically, the inner side of the connecting frame 241 and the side of the lifting block 243 away from the hand-push frame 5 are in close contact with each other.
[0028] By adopting the above technical solution, the assembly can limit and guide the movement of the lifting block 243 to a certain extent through the connecting frame 241, thereby preventing the lifting block 243 from rotating and deviating during the movement, and ensuring the normal operation.
[0029] When the present embodiment is used, when the staff needs to use the assembly, they turn the knob 244 in the lifting assembly 24 in the buffer lifting device 2, thereby driving the screw rod 242 to rotate. The screw rod 242 is threadedly connected to the lifting block 243, and the lifting block 243 is tightly attached to the connecting frame 241, so the screw rod 242 drives the lifting block 243 and the hand push frame 5 thereon to move until the hand push frame 5 moves to the required height, and then pushes the hand push frame 5 to move the assembly to the working position through each walking wheel 10, and then the staff manipulates each leveling assembly 9 to level the structure such as the plate 1, the staff can judge the horizontal state through the cross level 6, and then pour concrete into each mold 7, start the vibrator 8 to vibrate the concrete, the elastic rubber frame 22 and the damper 23 between the plate 1 and the base 21 can buffer the vibration caused by the vibrator 8, and the staff can install a manual hoist on the lifting assembly 4 when necessary, so as to facilitate the lifting of the prefabricated cover plate after forming, and then work.
[0030] Example 2
[0031] The difference between this embodiment and Embodiment 1 lies in that the closed isolation device 3 comprises a connecting frame 31, a rotating shaft 32 and a closing plate 34; the connecting frame 31 is installed between the flat plate 1 and the lifting assembly 4 and at a position on the side of the multiple molds 7 away from the cross level 6; the rotating shaft 32 is installed on the inner side of the connecting frame 31 through a bearing; the closing plate 34 is installed on the outer side of the rotating shaft 32 and at a position on the inner side of the connecting frame 31 and above the multiple molds 7.
[0032] By adopting the above technical solution, the staff can close each mold 7 through the cooperation of the rotating shaft 32 and the closing plate 34 when necessary, thereby preventing foreign matter from accidentally entering each mold 7 and ensuring the normal operation.
[0033] Specifically, the closed isolation device 3 further includes a friction rubber ring 33 , and the friction rubber ring 33 is installed on the outer side of the rotating shaft 32 and located on the inner side of the connecting frame 31 and the upper and lower sides of the closing plate 34 .
[0034] By adopting the above technical solution, the assembly can enhance the friction between the closing plate 34 and the connecting frame 31 through the two friction rubber rings 33, thereby preventing the closing plate 34 from rotating unexpectedly and ensuring normal operation.
[0035] When the present embodiment is used, when it is necessary to close each mold 7, the staff rotates the closing plate 34 in the closing isolation device 3, so that it overcomes the resistance of the two friction rubber rings 33 and rotates around the rotating shaft 32 in the connecting frame 31 until the closing plate 34 covers each mold 7, thereby closing each mold 7, thereby preventing foreign impurities from accidentally entering each mold 7, and ensuring the normal operation.
[0036] In the utility model, the structure and principle of the flat plate 1, the lifting assembly 4 composed of a lifting arm, a tightening bolt, a lifting ring and a connecting sleeve, the hand push frame 5, the cross level 6, the mold 7, the vibrator 8, the leveling assembly 9 composed of a leveling mechanism and a rubber pad, and the walking wheel 10 have been disclosed in the prefabricated mobile template for the cable trough cover of the central ditch of the highway tunnel disclosed in Chinese patent application No. 202122944973.9. Its working principle is that the operator observes the cross level, removes the nut, rotates the support cylinder, moves the support cylinder down until it contacts the ground, pads the rubber pad between the support cylinder and the ground, and adjusts the position of the bubble of the cross level according to the bubble position of the cross level. , adjust the support cylinders in each leveling mechanism to level the plate and make the walking wheels leave the ground, and then pour concrete into the mold. After the concrete is formed, move the support cylinder upward to make the walking wheels contact the ground again. When the support cylinder moves to the highest position, install the nuts to fix the support cylinder; push the walking trolley. When the walking trolley moves to the predetermined position, use the manual hoist to lift the prefabricated cover plate in the mold, and then loosen the tightening bolts, rotate the lifting arm, and lift the prefabricated cover plate into the cable trough. At this point, the installation of one prefabricated cover plate is completed. When the next prefabricated cover plate needs to be installed, move this embodiment to the next predetermined position.
[0037] The structure and principle of the damper 23 in the utility model have been disclosed in a smart home washing machine shock absorbing device disclosed in Chinese patent application No. 201721446985.6. Its working principle is composed of a piston and an oil tank, the interior of which is filled with oil. When the object moves, the piston moves in the oil, thereby consuming energy and slowing down the movement of the object.
[0038] The working principle and use process of the utility model are as follows: when the staff needs to use the component, the knob 244 in the lifting component 24 of the buffer lifting device 2 is turned, thereby driving the screw rod 242 to rotate, the screw rod 242 and the lifting block 243 are threadedly connected, and the lifting block 243 and the connecting frame 241 are tightly attached to each other, so the screw rod 242 drives the lifting block 243 and the hand push frame 5 thereon to move until the hand push frame 5 moves to the required height, and then pushes the hand push frame 5, and moves the component to the working position through each walking wheel 10, and then the staff manipulates each leveling component 9 to level the flat plate 1 and other structures, the staff can judge the horizontal state through the cross level 6, and then pour concrete into each mold 7 Concrete, start the vibrator 8 to vibrate the concrete, the elastic rubber frame 22 and the damper 23 between the flat plate 1 and the base 21 can buffer the vibration caused by the vibrator 8, and the staff can install a manual hoist on the lifting assembly 4 when necessary, so as to facilitate the lifting of the prefabricated cover plate after molding, and then carry out work; when it is necessary to close each mold 7, the staff rotates the closing plate 34 in the closing isolation device 3 to overcome the resistance of the two friction rubber rings 33 and rotate around the rotating shaft 32 in the connecting frame 31 until the closing plate 34 covers each mold 7, thereby closing each mold 7, thereby preventing external impurities from accidentally entering each mold 7, and ensuring the normal progress of work.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A prefabricated cover culvert casting shaping auxiliary formwork assembly, comprising a flat plate, characterized in that: A plurality of molds are installed above the plate, a cross level is installed above the plate and at a position on one side of the plurality of molds, a lifting assembly is arranged above the plurality of molds, a hand push frame is arranged on one side of the plate, a vibrator is installed below the plate, a plurality of leveling assemblies are arranged below the vibrator, a plurality of walking wheels are arranged outside the plurality of leveling assemblies, the plurality of leveling assemblies and the plurality of walking wheels are connected to the plate via a buffer lifting device, and the plate and the lifting assembly are connected via a closed isolation device.
2. The prefabricated slab culvert casting and shaping auxiliary formwork assembly according to claim 1 is characterized by: The buffer lifting device includes a base, an elastic rubber frame, a damper and a lifting assembly. The base is installed on the side close to the vibrator where multiple leveling assemblies and multiple walking wheels are located. Elastic rubber frames are installed between the base and the flat plate and on both sides of the vibrator. Multiple dampers are installed between the base and the flat plate and on the inner sides of the two elastic rubber frames. The base is connected to the hand push frame through the lifting assembly.
3. The prefabricated slab culvert casting and shaping auxiliary formwork assembly according to claim 2 is characterized by: The lifting assembly includes a connecting frame, a screw rod, a lifting block and a knob. The connecting frame is installed on the side of the base close to the hand push frame, the screw rod is installed at the center of the connecting frame through a bearing, the knob is installed below the screw rod, and the lifting block is installed on the side of the hand push frame close to the connecting frame and located on the inner side of the connecting frame and the outer side of the screw rod.
4. The prefabricated slab culvert casting shaping auxiliary formwork assembly according to claim 3 is characterized by: The inner side of the connecting frame and the side of the lifting block away from the hand push frame are in close contact with each other.
5. The prefabricated slab culvert casting shaping auxiliary formwork assembly according to claim 1, characterized in that: The closed isolation device includes a connecting frame, a rotating shaft and a closing plate. The connecting frame is installed between the flat plate and the lifting assembly and is located on the side of the multiple molds away from the cross level. The rotating shaft is installed on the inner side of the connecting frame through a bearing. The closing plate is installed on the outer side of the rotating shaft and is located on the inner side of the connecting frame and above the multiple molds.
6. The prefabricated slab culvert casting and shaping auxiliary formwork assembly according to claim 5, characterized in that: The closed isolation device also includes a friction rubber ring, which is installed on the outer side of the rotating shaft and at the inner side of the connecting frame and at the upper and lower sides of the closing plate.
Citation Information
Patent Citations
Intelligence washing machine damping device for house
CN207419083U
Prefabricated movable template for cable trough cover plate of central ditch of highway tunnel
CN216240686U