Multi-station deep groove ball bearing machining and cleaning device

By designing a multi-station deep groove ball bearing processing and cleaning device, and adopting an adjustable rotary brushing structure and a filtration purification structure, the problem that existing devices cannot be thoroughly cleaned and synchronously filtered and cleaned is solved, and efficient cleaning and processing efficiency are achieved.

CN222659418UActive Publication Date: 2025-03-25CHANGYUAN BEARING MFG CO LTD
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Patent Information

Application Number
CN202420682814.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-25
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The existing multi-station deep groove ball bearing processing and cleaning device cannot thoroughly clean the deep groove ball bearing, which affects its service life and vibration noise. At the same time, it is impossible to simultaneously filter and purify the waste liquid and reuse it during the cleaning process, resulting in a reduced processing efficiency.

Method used

A multi-station deep groove ball bearing processing and cleaning device is designed, which adopts an adjustable rotary brushing structure, clamping fixing structure, high-pressure pump, transmission pipeline and flushing nozzle. The clamping plate is driven to clamp the deep groove ball bearing by adjusting bolts, and flushing nozzle is used for flushing. At the same time, an annular electric slide rail is set to drive the brushing sponge wheel for ring sliding cleaning. The device also sets a filter purification structure on the top of the cleaning liquid storage box, including a primary filter and a secondary filter, and simultaneously filters and purifies the waste liquid.

Benefits of technology

The thorough cleaning of deep groove ball bearings is achieved, which extends the service life and reduces vibration noise. At the same time, the processing efficiency of deep groove ball bearings is improved through synchronous filtration purification and secondary utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station deep groove ball bearing machining and cleaning device which comprises a cleaning box used for cleaning a deep groove ball bearing in the multi-station deep groove ball bearing machining process. The middle of the bottom end of the inner wall of the cleaning box is slidably connected with a clamping and fixing structure through a limiting sliding groove. The multi-station deep groove ball bearing machining and cleaning device is provided with the adjustable rotary brushing structure, the clamping and fixing structure, the high-pressure pump, the conveying pipeline and the flushing spray heads; an adjusting bolt drives a clamping plate to clamp and fix the deep groove ball bearing by adjusting an L-shaped plate, then a high-pressure pump conveys cleaning liquid to a flushing spray head through a conveying pipeline and flushes the deep groove ball bearing, meanwhile, an annular electric sliding rail drives a scrubbing sponge wheel to annularly slide through an arc-shaped sliding block, the deep groove ball bearing can be scrubbed, and the cleaning efficiency is improved. Therefore, the deep groove ball bearing is thoroughly cleaned, and the influence on the service life and vibration noise of the deep groove ball bearing in the later period is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of deep groove ball bearing processing, in particular to a multi-station deep groove ball bearing processing and cleaning device. Background Art

[0002] Deep groove ball bearings, formerly known as radial ball bearings, are the most widely used rolling bearings. They are characterized by low friction resistance and high speed. They can be used on parts that bear radial loads or combined loads of radial and axial loads at the same time, and can also be used on parts that bear axial loads, such as low-power motors, automobile and tractor gearboxes, machine tool gearboxes, general machines, tools, etc.

[0003] Deep groove ball bearings will be attached with many impurities during the process of machining, finishing, heat treatment and assembly, and thus the deep groove ball bearings need to be cleaned. The cleanliness of the deep groove ball bearings has a great influence on the service life and vibration noise of the deep groove ball bearings. Therefore, a multi-station deep groove ball bearing processing and cleaning device is needed.

[0004] However, the multi-station deep groove ball bearing processing and cleaning devices on the market have the following defects:

[0005] First, the existing multi-station deep groove ball bearing processing and cleaning device generally cleans the deep groove ball bearings by immersion or flushing, but this cleaning method cannot thoroughly clean the deep groove ball bearings, affecting the service life and vibration noise of the deep groove ball bearings in the later stage; second, the existing multi-station deep groove ball bearing processing and cleaning device directly discharges the waste liquid after cleaning the deep groove ball bearings into the waste liquid collection box, and finally filters and purifies it in a centralized manner. It is impossible to filter and purify the waste liquid and reuse it during cleaning, which increases the deep groove ball bearing processing procedures and reduces the deep groove ball bearing processing efficiency. Utility Model Content

[0006] The purpose of the utility model is to provide a multi-station deep groove ball bearing processing and cleaning device to solve the problem that the existing multi-station deep groove ball bearing processing and cleaning device mentioned in the above background technology cannot thoroughly clean the deep groove ball bearing, thereby affecting the service life and vibration noise of the deep groove ball bearing in the later period.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station deep groove ball bearing processing and cleaning device, comprising:

[0008] Cleaning box, used for cleaning deep groove ball bearings during multi-station deep groove ball bearing processing;

[0009] The middle part of the bottom end of the inner wall of the cleaning box is slidably connected with a clamping and fixing structure through a limiting sliding groove, and the clamping and fixing structure includes two adjusting L-shaped plates, one end of each of the two adjusting L-shaped plates is fixedly provided with a clamping plate, and one side of the two clamping plates is in contact with the two ends of the inner side of the deep groove ball bearing body, and the middle part of the other side of the two adjusting L-shaped plates is rotatably connected with one end of the two adjusting bolts respectively, and the middle parts of the two adjusting bolts are respectively threadedly connected with the middle parts of the two sides of the cleaning box;

[0010] The top of the cleaning box is provided with an adjustable rotating brushing structure.

[0011] As a preferred technical solution of the utility model, the adjustable rotating brushing structure includes four electric telescopic rods, and the bottom ends of the four electric telescopic rods are respectively fixedly connected to the four corners of the bottom end of the inner wall of the cleaning box, and the top ends of the four electric telescopic rods are respectively fixedly connected to the four corners of the bottom end of the top plate.

[0012] As a preferred technical solution of the utility model, an annular electric slide rail is fixedly arranged in the middle of the top of the top plate, the inner wall of the annular electric slide rail is slidably connected to the top of the arc-shaped slider, and a connecting block is fixedly arranged at the bottom end of the arc-shaped slider, and connecting slots are provided in the middle of the inner walls on both sides of the two connecting blocks, and mounting blocks are installed at both ends of one of the connecting blocks through mounting slots.

[0013] As a preferred technical solution of the utility model, the inner walls of one end of the hidden grooves on both sides of the mounting block are fixedly connected to one end of the two connecting blocks through springs, and the other ends of the two connecting blocks are respectively engaged with the middle parts of the inner walls on both sides of one of the mounting grooves through connecting grooves, and the middle part of the bottom end of the mounting block is rotatably connected to the middle part of the top end of the sponge wheel through a rotating shaft.

[0014] As a preferred technical solution of the utility model, a box cover is hinged on one side of the front of the cleaning box, a transparent observation window is fixedly provided in the middle of the front of the box cover, and the two sides of the back of the box cover are adsorbed and connected to the two sides of the front of the cleaning box through magnetic connecting strips.

[0015] As a preferred technical solution of the utility model, a plurality of drainage holes are evenly opened at the bottom end of the inner wall of the cleaning box, a cleaning liquid storage box is fixedly arranged at the bottom end of the cleaning box, and the interior of the cleaning liquid storage box is communicated with the interior of the drainage hole, and the tops of the inner walls on both sides of the cleaning liquid storage box are slidably connected to the two sides of the filtering and purification structure through a slide groove and a slider.

[0016] As a preferred technical solution of the utility model, the filtering and purification structure includes a filtering and purification frame, and the bottom of the inner wall of the filtering and purification frame is fixedly provided with a primary filter screen and a secondary filter screen in sequence from top to bottom.

[0017] As a preferred technical solution of the utility model, a high-pressure pump is placed at the bottom end of the inner wall of the cleaning liquid storage box, the output end of the high-pressure pump is fixedly connected to the liquid inlet end of the transmission pipe, the bottom of the transmission pipe is wrapped around the top of the cleaning box, and the three liquid outlet ends of the transmission pipe are fixedly connected to the flushing nozzles, and the three flushing nozzles are respectively connected to the tops of the three sides of the cleaning box.

[0018] As a preferred technical solution of the utility model, a control panel is fixedly provided on one side of the cleaning box, and the four electric telescopic rods, the annular electric slide rail and the high-pressure pump are electrically connected to the external power supply through the control panel.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. By setting up an adjustable rotating brushing structure, a clamping and fixing structure, a high-pressure pump, a transmission pipeline and a flushing nozzle, the adjusting bolt drives the clamping plate to clamp and fix the deep groove ball bearing through the adjusting L-shaped plate, and then the high-pressure pump transmits the cleaning liquid to the flushing nozzle through the transmission pipeline and flushes the deep groove ball bearing. At the same time, the annular electric slide rail drives the brushing sponge wheel to slide in an annular manner through the arc-shaped slider, which can brush the deep groove ball bearing, so as to thoroughly clean the deep groove ball bearing to prevent affecting the service life and vibration noise of the deep groove ball bearing in the later period.

[0021] 2. By directly setting the filtering and purification structure on the top of the cleaning liquid storage box, the waste liquid after cleaning the deep groove ball bearings first passes through the primary filter and the secondary filter in the filtering and purification frame and then flows into the cleaning liquid in the cleaning liquid storage box. The cleaning waste liquid can be filtered and purified simultaneously without adding processing steps, thereby effectively improving the processing efficiency of deep groove ball bearings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is an exploded view of the cleaning box of the utility model;

[0024] Figure 3 It is an exploded view of the adjustable rotating brushing structure of the utility model;

[0025] Figure 4 It is an enlarged view of point A of the utility model;

[0026] Figure 5 This is an exploded view of the cleaning liquid storage box of the utility model.

[0027] In the figure: 1. cleaning box; 2. transmission pipeline; 3. adjustable rotating brushing structure; 4. electric telescopic rod; 5. top plate; 6. annular electric slide rail; 7. arc-shaped slider; 8. secondary filter; 9. primary filter; 10. box cover; 11. transparent observation window; 12. cleaning liquid storage box; 13. flushing nozzle; 14. limit slide; 15. drainage hole; 16. clamping and fixing structure; 17. adjusting L-shaped plate; 18. adjusting bolt; 19. clamping plate; 20. deep groove ball bearing body; 21. filtering and purifying structure; 22. brushing sponge wheel; 23. connecting block; 24. mounting groove; 25. connecting card slot; 26. mounting block; 27. spring; 28. connecting card block; 29. ​​placement slide; 30. high-pressure pump; 31. placement slider; 32. filtering and purifying frame. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-5 The utility model provides a technical solution for a multi-station deep groove ball bearing processing and cleaning device:

[0030] Embodiment 1:

[0031] according to Figure 1-4As shown, it includes: a cleaning box 1, which is used for cleaning the deep groove ball bearings during the multi-station deep groove ball bearing processing;The middle part of the bottom end of the inner wall of the cleaning box 1 is slidably connected with a clamping and fixing structure 16 through a limiting slide groove 14. The clamping and fixing structure 16 includes two adjusting L-shaped plates 17. One end of the two adjusting L-shaped plates 17 is fixedly provided with a clamping plate 19, and one side of the two clamping plates 19 is in contact with the two ends of the inner side of the deep groove ball bearing body 20. The middle part of the other side of the two adjusting L-shaped plates 17 is rotatably connected with one end of two adjusting bolts 18 respectively, and the middle part of the two adjusting bolts 18 is threadedly connected with the middle part of both sides of the cleaning box 1 respectively. The adjusting bolt 18 drives the clamping plate 19 to clamp and fix the deep groove ball bearing body 20 through the adjusting L-shaped plate 17. The top of the cleaning box 1 is provided with an adjustable rotating brushing structure 3, and the adjustable rotating brushing structure 3 includes four electric A telescopic rod 4, and the bottom ends of the four electric telescopic rods 4 are respectively fixedly connected to the four corners of the bottom end of the inner wall of the cleaning box 1, and the top ends of the four electric telescopic rods 4 are respectively fixedly connected to the four corners of the bottom end of the top plate 5. The electric telescopic rod 4 can drive the top plate 5 to rise and fall so that the scrubbing sponge wheel 22 contacts the deep groove ball bearing body 20. An annular electric slide rail 6 is fixedly arranged in the middle of the top end of the top plate 5. The inner wall of the annular electric slide rail 6 is slidably connected to the top of the arc-shaped slider 7. A connecting block 23 is fixedly arranged at the bottom end of the arc-shaped slider 7. The middle parts of the inner walls on both sides of the two connecting blocks 23 are provided with connecting card grooves 25. The two ends of one of the connecting blocks 23 are installed with mounting blocks 26 through mounting grooves 24. The inner walls of one end of the hidden groove on both sides of the mounting block 26 are connected to the two springs 27 respectively. One end of the connecting block 28 is fixedly connected, and the other ends of the two connecting blocks 28 are respectively engaged with the middle of the inner wall on both sides of one of the mounting grooves 24 through the connecting grooves 25. The middle of the bottom end of the mounting block 26 is rotatably connected with the middle of the top of the scrubbing sponge wheel 22 through the rotating shaft. The annular electric slide rail 6 drives the scrubbing sponge wheel 22 to slide in an annular manner through the arc-shaped slider 7, and the deep groove ball bearing body 20 can be scrubbed, so as to thoroughly clean the deep groove ball bearing body 20 to prevent affecting the service life and vibration noise of the deep groove ball bearing in the later stage. A high-pressure pump 30 is placed at the bottom end of the inner wall of the cleaning liquid storage box 12, and the output end of the high-pressure pump 30 is fixedly connected to the liquid inlet end of the transmission pipeline 2. The bottom of the transmission pipeline 2 is wound around the top of the cleaning box 1, and the transmission The three liquid outlet ends of the pipeline 2 are all fixedly connected with the flushing nozzles 13, and the three flushing nozzles 13 are respectively connected to the tops of the three sides of the cleaning box 1. The high-pressure pump 30 transmits the cleaning liquid to the flushing nozzles 13 through the transmission pipeline 2 and flushes the deep groove ball bearing body 20. A control panel is fixedly set on one side of the cleaning box 1. The four electric telescopic rods 4, the annular electric slide rails 6 and the high-pressure pump 30 are all electrically connected to the external power supply through the control panel. A box cover 10 is hinged on one side of the front of the cleaning box 1. A transparent observation window 11 is fixedly set in the middle of the front of the box cover 10, which can observe the cleaning status of the deep groove ball bearing body 20 inside the cleaning box 1 in real time. The two sides of the back of the box cover 10 are respectively adsorbed and connected to the two sides of the front of the cleaning box 1 through magnetic connecting strips. ;

[0032] When in use, place the deep groove ball bearing body 20 between the two clamping plates 19, rotate the adjusting bolt 18 forward, and the adjusting bolt 18 drives the clamping plate 19 to move toward the middle by adjusting the L-shaped plate 17 to clamp the outer side of the outer ring of the deep groove ball bearing body 20. At this time, install the scrubbing sponge wheel 22 into the mounting groove 24 through the mounting block 26, and connect the connecting card block 28 with the connecting card groove 25 so that the mounting block 26 can be firmly installed in the mounting groove 24. After the preparation work is completed, the electric telescopic rod 4 drives the top plate 5 to descend so that the outer side of the scrubbing sponge wheel 22 is completely in contact with the inner side of the deep groove ball bearing body 20. At this time, close the box cover 10, and then start the annular electric slide rail 6. The annular electric slide rail 6 drives the scrubbing sponge wheel 22 to slide around the route of the annular electric slide rail 6 through the arc slider 7 to scrub the inner side of the deep groove ball bearing body 20. During scrubbing, the high-pressure pump 30 transmits the cleaning liquid to the flushing nozzle 13 through the transmission pipe 2, and flushes the deep groove ball bearing body 20. At this moment, the inside of the deep groove ball bearing body 20 is thoroughly cleaned. After cleaning, open the box cover 10, the electric telescopic rod 4 drives the top plate 5 to rise, and the adjusting bolt 18 is rotated in the reverse direction to take out and replace the deep groove ball bearing body 20, so that the two clamping plates 19 are located on the inside of the deep groove ball bearing body 20, and the adjusting bolt 18 is continuously rotated in the reverse direction so that the clamping plates 19 clamp the inside of the deep groove ball bearing body 20. At this time, repeat the above-mentioned scrubbing operation, and only need to install the scrubbing sponge wheel 22 into another mounting groove 24 through the mounting block 26, so that the outer side of the scrubbing sponge wheel 22 is completely in contact with the outer side of the deep groove ball bearing body 20, so that the outer side of the deep groove ball bearing body 20 can be thoroughly cleaned.

[0033] Embodiment 2:

[0034] Based on the first embodiment, Figure 1 , Figure 2 and Figure 5 As shown, a plurality of drainage holes 15 are evenly provided at the bottom end of the inner wall of the cleaning box 1, a cleaning liquid storage box 12 is fixedly provided at the bottom end of the cleaning box 1, and the interior of the cleaning liquid storage box 12 is communicated with the interior of the drainage hole 15, the tops of the inner walls on both sides of the cleaning liquid storage box 12 are slidingly connected with the two sides of the filtering and purifying structure 21 by placing a slide groove 29 and a slider 31 respectively, the filtering and purifying structure 21 comprises a filtering and purifying frame 32, and a primary filter screen 9 and a secondary filter screen 8 are fixedly provided at the bottom of the inner wall of the filtering and purifying frame 32 in sequence from top to bottom, the waste liquid after cleaning the deep groove ball bearing body 20 first passes through the primary filter screen 9 and the secondary filter screen 8 in the filtering and purifying frame 32, and then merges into the cleaning liquid in the cleaning liquid storage box 12, the cleaning waste liquid can be filtered and purified simultaneously, and there is no need to increase the processing steps, thereby effectively improving the processing efficiency of the deep groove ball bearing.

[0035] During use, the waste liquid after flushing the deep groove ball bearing body 20 flows out of the cleaning box 1 through the drainage hole 15 and gradually flows into the filter purification frame 32. The waste liquid entering the filter purification frame 32 is filtered and purified by passing through the primary filter screen 9 and the secondary filter screen 8 in turn. The filtered and purified liquid is then merged into the cleaning liquid in the cleaning liquid storage box 12.

[0036] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station deep groove ball bearing processing and cleaning device, comprising: A cleaning box (1) is used for cleaning the deep groove ball bearings during the multi-station deep groove ball bearing processing; The invention is characterized in that: the middle part of the bottom end of the inner wall of the cleaning box (1) is slidably connected to a clamping and fixing structure (16) through a limiting sliding groove (14), and the clamping and fixing structure (16) includes two adjusting L-shaped plates (17), one end of each of the two adjusting L-shaped plates (17) is fixedly provided with a clamping plate (19), and one side of the two clamping plates (19) is in contact with the two ends of the inner side of the deep groove ball bearing body, and the middle part of the other side of the two adjusting L-shaped plates (17) is rotatably connected to one end of two adjusting bolts (18), and the middle parts of the two adjusting bolts (18) are respectively threadedly connected to the middle parts of the two sides of the cleaning box (1); An adjustable rotating brushing structure (3) is provided at the top of the cleaning box (1).

2. A multi-station deep groove ball bearing processing and cleaning device according to claim 1, characterized in that: The adjustable rotating brushing structure (3) comprises four electric telescopic rods (4), and the bottom ends of the four electric telescopic rods (4) are respectively fixedly connected to the four corners of the bottom end of the inner wall of the cleaning box (1), and the top ends of the four electric telescopic rods (4) are respectively fixedly connected to the four corners of the bottom end of the top plate (5).

3. A multi-station deep groove ball bearing processing and cleaning device according to claim 2, characterized in that: An annular electric slide rail (6) is fixedly arranged in the middle of the top of the top plate (5); the inner wall of the annular electric slide rail (6) is slidably connected to the top of the arc-shaped slide block (7); a connecting block (23) is fixedly arranged at the bottom of the arc-shaped slide block (7); connecting slots (25) are provided in the middle of the inner walls on both sides of the two connecting blocks (23); and mounting blocks (26) are mounted at both ends of one of the connecting blocks (23) through mounting slots (24).

4. A multi-station deep groove ball bearing processing and cleaning device according to claim 3, characterized in that: The inner walls of one end of the hidden grooves on both sides of the mounting block (26) are fixedly connected to one end of two connecting blocks (28) through springs (27), and the other ends of the two connecting blocks (28) are respectively engaged and connected to the middle parts of the inner walls on both sides of one of the mounting grooves (24) through connecting grooves (25), and the middle part of the bottom end of the mounting block (26) is rotatably connected to the middle part of the top end of the scrubbing sponge wheel (22) through a rotating shaft.

5. The multi-station deep groove ball bearing processing and cleaning device according to claim 1, characterized in that: A box cover (10) is hingedly connected to one side of the front of the cleaning box (1), a transparent observation window (11) is fixedly arranged in the middle of the front of the box cover (10), and two sides of the back of the box cover (10) are respectively adsorbed and connected to the two sides of the front of the cleaning box (1) through magnetic connection strips.

6. The multi-station deep groove ball bearing processing and cleaning device according to claim 3, characterized in that: A plurality of drainage holes (15) are evenly arranged at the bottom end of the inner wall of the cleaning box (1), a cleaning liquid storage box (12) is fixedly arranged at the bottom end of the cleaning box (1), and the interior of the cleaning liquid storage box (12) is communicated with the interior of the drainage holes (15), and the tops of the inner walls on both sides of the cleaning liquid storage box (12) are slidably connected to the two sides of the filtering and purifying structure (21) through a placement slide groove (29) and a placement slider (31), respectively.

7. A multi-station deep groove ball bearing processing and cleaning device according to claim 6, characterized in that: The filtering and purifying structure (21) comprises a filtering and purifying frame (32), and a primary filtering screen (9) and a secondary filtering screen (8) are fixedly arranged in sequence from top to bottom on the bottom of the inner wall of the filtering and purifying frame (32).

8. The multi-station deep groove ball bearing processing and cleaning device according to claim 6, characterized in that: A high-pressure pump (30) is placed at the bottom end of the inner wall of the cleaning liquid storage box (12); the output end of the high-pressure pump (30) is fixedly connected to the liquid inlet end of the transmission pipeline (2); the bottom of the transmission pipeline (2) is wound around the top of the cleaning box (1); the three liquid outlet ends of the transmission pipeline (2) are fixedly connected to the flushing nozzles (13), and the three flushing nozzles (13) are respectively connected to the tops of the three sides of the cleaning box (1).

9. A multi-station deep groove ball bearing processing and cleaning device according to claim 8, characterized in that: A control panel is fixedly provided on one side of the cleaning box (1), and the four electric telescopic rods (4), the annular electric slide rail (6) and the high-pressure pump (30) are all electrically connected to an external power supply via the control panel.