Rigging rope feeding rotary pressing and buckling device based on pressing machine
By designing a press-based rigging rope rotary crimping device, the problems of the problem of backbending and manual operation risks of steel wire ropes in the prior art are solved, and automatic backbending and crimping are achieved, which improves production efficiency and safety.
Patent Information
- Application Number
- CN202421405829.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-19
AI Technical Summary
During the buckle process of existing wire ropes, it is difficult to bending the thicker wire ropes, and manual operation can easily lead to the wire rope being disarmed, and high-speed rebound may cause personal injury.
A press-based rigging rope rotary crimping device is designed, including a conveying back bending assembly and a supporting crimping assembly. The conveying back bend assembly realizes automatic conveying and back bending of the wire rope through structures such as rotating shaft, drive motor, swinging arm and conveying wheel. The support crimping assembly realizes crimping of the wire rope through structures such as cylinders, support blocks and bend blocks.
Automatic bending and buckle of thicker wire ropes is achieved, reducing the difficulty and risks of manual operation, and improving production efficiency and safety.
Smart Images

Figure CN222659944U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rigging processing, and in particular to a rigging upper rope rotating buckle device based on a press. Background Art
[0002] Wire rope slings are made by bending the end of the wire rope back and putting a noose on it, and then pressing it with a press. Wire rope slings have many application scenarios and flexible and varied usage methods. They are widely used in industrial fields such as ships, lifting equipment, and traction equipment.
[0003] In the existing wire rope rigging buckling process, the wire rope winding, transportation and bending work are all done manually. For a small diameter wire rope, it is not difficult to complete these two tasks. However, if the wire rope has a thicker diameter, at least six experienced and skilled workers are needed to manually complete the transportation and bending work. Even if multiple people work together, it is still very laborious to bend the thicker wire rope. If the wire rope slips out of the hand during the work, the high-speed rebound of the wire rope may cause injury to personnel.
[0004] Therefore, improvements are made to address the above problems. Utility Model Content
[0005] The utility model proposes a rigging rope rotating buckle device based on a press machine, which solves the problem in the related art that it is still very laborious to bend a thicker steel wire rope, and if the steel wire rope slips out of the hand during work, the high-speed rebound of the steel wire rope may cause injuries to personnel.
[0006] The technical solution of the utility model is as follows:
[0007] A bottom plate, a plurality of columns and a platform, wherein the columns are fixed on the surface of the bottom plate, and the platform is fixed on the upper ends of the columns;
[0008] A conveying return bending component, wherein the conveying return bending component is arranged on the platform;
[0009] A rectangular opening and a supporting buckle assembly, wherein the rectangular opening is opened on the surface of the platform, and the supporting buckle assembly is arranged on the platform;
[0010] The conveying bending assembly includes a rotating shaft, which is rotatably connected to the bottom of the platform. A driving motor is provided at the bottom of the platform, and a driving gear is provided at the output end of the driving motor. A swing arm is provided at the lower end of the rotating shaft, and a transmission external tooth is provided on the side end surface of the swing arm, and the transmission external tooth is meshed with the driving gear.
[0011] As a further technical solution, a fixed seat is fixedly connected to the upper surface of the swing arm, a second motor is arranged at the bottom of the fixed seat, a pair of transmission shafts are rotatably connected in the fixed seat, a transmission gear is arranged on the transmission shaft, and one end of the transmission shaft is connected to the output end of the second motor.
[0012] As a further technical solution, a conveying wheel is provided at the upper end of the transmission shaft, a boss is provided on the surface of the fixed seat, correction plates are provided on both sides of the boss, a limiting sleeve is provided on the surface of the platform, and a cam block is provided in the limiting sleeve.
[0013] As a further technical solution, the supporting buckle assembly includes a first cylinder, which is installed on one side of the rectangular opening, and the output end of the first cylinder is connected to a supporting block. A second cylinder is arranged on one side of the rectangular opening, and a fixing frame is fixedly connected to the platform surface, and the fixing frame is located at the upper end of the rectangular opening.
[0014] As a further technical solution, a pair of extension rods are provided on the surface of the fixed frame, and a bending block is slidably mounted on the surface of the extension rods. A tension spring is connected between the bending block and the fixed frame. The output end of the second cylinder is rotatably connected to a pair of pushing frames through a pin shaft, and one end of the pushing frame is rotatably connected to the side end face of the bending block.
[0015] As a further technical solution, the extension rod is an arc-shaped transition structure, the side surface of the bending block is a concave structure, and the curvature of the concave part of the bending block matches the curvature of the extension rod.
[0016] As a further technical solution, the limiting sleeve and the cam block are both teardrop-shaped structures as a whole.
[0017] As a further technical solution, the surface of the conveying wheel is a frosted anti-slip structure surface.
[0018] The working principle and beneficial effects of the utility model are:
[0019] 1. The utility model is provided with a conveying and bending assembly. Through the interaction of structures such as a swing arm, a fixed seat, a second motor, a conveying wheel, a correction plate, a limit sleeve and a cam block, the two conveying wheels can clamp the wire rope and convey it forward. The wire rope can move along the interval between the limit sleeve and the cam block to achieve a structural state of bending back to form a rigging, which can be quickly shaped and has a good molding effect.
[0020] 2. The utility model is provided with a supporting buckle assembly. Through the interaction of the first cylinder, the supporting block, the second cylinder, the extension rod, the bending block and the pushing frame, the bending block cooperates with the supporting block to press the buckle and the steel wire rope tightly together. Through the arc-shaped concave structure and the moving angle of the bending block, the iron sheet can be wrapped around the steel wire rope to form a buckle effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 This is the axonometric drawing of the utility model;
[0024] Figure 3 This is an axonometric drawing from another perspective of the utility model;
[0025] Figure 4 It is a cross-sectional view of the utility model;
[0026] Figure 5 For the utility model Figure 3 A partial enlarged view of part A;
[0027] In the figure: 1. base plate; 2. column; 3. platform; 4. rectangular opening; 5. conveying and bending assembly; 5-1. rotating shaft; 5-2. driving motor; 5-3. driving gear; 5-4. swing arm; 5-5. transmission outer gear; 5-6. fixed seat; 5-7. second motor; 5-8. transmission shaft; 5-9. transmission gear; 5-10. conveying wheel; 5-11. boss; 5-12. correction plate; 5-13. limiting sleeve; 5-14. cam block; 6. supporting buckle assembly; 6-1. first cylinder; 6-2. supporting block; 6-3. second cylinder; 6-4. fixing frame; 6-5. extension rod; 6-6. bending block; 6-7. tension spring; 6-8. pushing frame. DETAILED DESCRIPTION
[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] like Figure 1~Figure 5 As shown, this embodiment proposes a rigging upper rope rotating buckle device based on a press machine, comprising
[0030] A base plate 1, a plurality of columns 2 and a platform 3, wherein the columns 2 are fixed on the surface of the base plate 1, and the platform 3 is fixed on the upper ends of the columns 2;
[0031] A conveying and bending component 5, wherein the conveying and bending component 5 is arranged on the platform 3;
[0032] A rectangular opening 4 and a supporting pressing assembly 6, wherein the rectangular opening 4 is opened on the surface of the platform 3, and the supporting pressing assembly 6 is arranged on the platform 3;
[0033] The conveying bending assembly 5 includes a rotating shaft 5-1, which is rotatably connected to the bottom of the platform 3. A driving motor 5-2 is provided at the bottom of the platform 3, and a driving gear 5-3 is provided at the output end of the driving motor 5-2. A swing arm 5-4 is provided at the lower end of the rotating shaft 5-1, and a transmission external tooth 5-5 is provided on the side end face of the swing arm 5-4. The transmission external tooth 5-5 is meshed with the driving gear 5-3. A fixed seat 5-6 is fixedly connected to the upper surface of the swing arm 5-4, and a fixed seat 5-6 is provided at the bottom. The second motor 5-7, a pair of transmission shafts 5-8 are rotatably connected in the fixed seat 5-6, a transmission gear 5-9 is arranged on the transmission shaft 5-8, one end of the transmission shaft 5-8 is connected to the output end of the second motor 5-7, a conveying wheel 5-10 is arranged on the upper end of the transmission shaft 5-8, a boss 5-11 is arranged on the surface of the fixed seat 5-6, correction plates 5-12 are arranged on both sides of the boss 5-11, a limiting sleeve 5-13 is arranged on the surface of the platform 3, and a cam block 5-14 is arranged in the limiting sleeve 5-13.
[0034] In this embodiment, in order to achieve the effect of conveying and bending the steel wire rope, a conveying and bending component 5 is designed. A cam block 5-14 and a limiting sleeve 5-13 are fixed on the surface of the platform 3. The limiting sleeve 5-13 is located around the periphery of the cam block 5-14. The gap between the limiting sleeve 5-13 and the cam block 5-14 is used to insert the steel wire rope. During the insertion process, the steel wire rope can be bent along the internal structure. A rotating shaft 5-1 and a driving motor 5-2 are provided at the bottom of the platform 3. A driving gear 5-3 is provided at the output end of the driving motor 5-2. A swing arm 5-4 and a transmission external tooth 5-5 are provided at the lower end of the rotating shaft 5-1. The transmission external tooth 5-5 is meshed with the driving gear 5-3 to control The swing arm 5-4 swings laterally, and a fixed seat 5-6 is fixedly connected to the upper surface of the swing arm 5-4. Two transmission shafts 5-8 are rotatably connected in the fixed seat 5-6. A second motor 5-7 is installed at the bottom, and the output end of the second motor 5-7 is connected to one of the transmission shafts 5-8. A transmission gear 5-9 and a conveying wheel 5-10 are provided on the transmission shaft 5-8. The two conveying wheels 5-10 can rotate synchronously through the meshing of the transmission gear 5-9. The wire rope is clamped between the conveying wheels 5-10 and can be conveyed to between the limiting sleeve 5-13 and the cam block 5-14 through the conveying wheel 5-10. A boss 5-11 and two correction plates 5-12 are provided on the surface of the fixed seat 5-6 for limiting the moving direction of the wire rope.
[0035] Furthermore, the supporting buckle assembly 6 includes a first cylinder 6-1, which is installed on one side of the rectangular opening 4, and the output end of the first cylinder 6-1 is connected to a supporting block 6-2. A second cylinder 6-3 is provided on one side of the rectangular opening 4. A fixing frame 6-4 is fixedly connected to the surface of the platform 3, and the fixing frame 6-4 is located at the upper end of the rectangular opening 4. A pair of extension rods 6-5 are provided on the surface of the fixing frame 6-4. A bending block 6-6 is slidably connected to the surface of the extension rod 6-5. A tension spring 6-7 is connected between the bending block 6-6 and the fixing frame 6-4. The output end of the second cylinder 6-3 is rotatably connected to a pair of pushing frames 6-8 through a pin shaft, and one end of the pushing frame 6-8 is rotatably connected to the side end face of the bending block 6-6.
[0036] In this embodiment, in order to achieve the effect of pressing the surface of the steel wire rope after the back bending, a supporting pressing assembly 6 is designed. The first cylinder 6-1 and the second cylinder 6-3 are respectively arranged on both sides of the rectangular opening 4, and a support block 6-2 is arranged at the output end of the first cylinder 6-1. A fixing frame 6-4 is fixed on the surface of the platform 3. Extension rods 6-5 are arranged on the upper and lower surfaces of the fixing frame 6-4. A bending block 6-6 is slidingly sleeved on the surface of the extension rod 6-5. Two extension rods 6-5 are connected between the bending block 6-6 and the output end of the second cylinder 6-3. When the output end of the second cylinder 6-3 is extended, the two bending blocks 6-6 can be pushed to slide outward on the surface of the extension rod 6-5. An iron sheet for pressing can be placed between the bending blocks 6-6. When pressing, the support block 6-2 can be driven by the output end of the first cylinder 6-1 to support one side of the steel wire rope. The bending block 6-6 can bend the iron sheet and put it on the steel wire rope to form a rigging structure.
[0037] Furthermore, the extension rod 6-5 is an arc-shaped transition structure, the side surface of the bending block 6-6 is a concave structure, and the curvature of the concave part of the bending block 6-6 matches the curvature of the extension rod 6-5.
[0038] In this embodiment, through the arc-shaped transition structure, when the bending block 6-6 moves along the surface of the extension rod 6-5, the concave part can form a circular structure, bending the iron sheet and wrapping it on the steel wire rope to form a buckle.
[0039] Furthermore, the limiting sleeve 5-13 and the cam block 5-14 are both teardrop-shaped structures as a whole.
[0040] In this embodiment, the teardrop-shaped structure of the limiting sleeve 5-13 and the cam block 5-14 enables the steel wire rope to move along the internal track to achieve the effect of bending back to form a rigging.
[0041] Furthermore, the surface of the conveying wheel 5-10 is a frosted anti-slip structure surface.
[0042] In this embodiment, the frosted anti-skid structural surface is used to prevent the conveying wheels 5-10 from slipping when conveying the wire rope.
[0043] When processing is required, the wire rope is placed between the conveying wheels 5-10, the second motor 5-7 is started to drive the transmission shaft 5-8 and through the meshing of the transmission gear 5-9, the two conveying wheels 5-10 rotate synchronously to start conveying the wire rope, the wire rope is inserted between the limit sleeve 5-13 and the cam block 5-14, and is bent back along the internal structure. After reaching the position, the buckled iron sheet is placed into the concave part of the bending block 6-6, and then the driving motor 5-2 is started, and the transmission outer teeth 5-5 are driven by the driving gear 5-3 to move the swing arm 5-4 to a vertical angle, and the wire rope is fit to the surface of the iron sheet, and then the first cylinder 6-1 is started to support the support block 6-2 on the side of the wire rope, and the output end of the second cylinder 6-3 is started to extend, so that the extension rod 6-5 pushes the bending block 6-6, and the bending block 6-6 will fit on the wire rope, and then reset to remove the formed rigging.
[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rigging upper rope rotating buckle device based on a press, characterized in that: include A base plate (1), a plurality of columns (2) and a platform (3), wherein the columns (2) are fixed on the surface of the base plate (1), and the platform (3) is fixed on the upper ends of the columns (2); A conveying return bending component (5), wherein the conveying return bending component (5) is arranged on the platform (3); A rectangular opening (4) and a supporting pressing assembly (6), wherein the rectangular opening (4) is opened on the surface of the platform (3), and the supporting pressing assembly (6) is arranged on the platform (3); The conveying return bending component (5) comprises a rotating shaft (5-1), the rotating shaft (5-1) is rotatably connected to the bottom of the platform (3), a driving motor (5-2) is arranged at the bottom of the platform (3), a driving gear (5-3) is arranged at the output end of the driving motor (5-2), a swing arm (5-4) is arranged at the lower end of the rotating shaft (5-1), and a transmission external tooth (5-5) is arranged on the side end surface of the swing arm (5-4), and the transmission external tooth (5-5) is meshed with the driving gear (5-3).
2. A rigging upper rope rotating buckle device based on a press machine according to claim 1, characterized in that: A fixing seat (5-6) is fixedly connected to the upper surface of the swing arm (5-4), a second motor (5-7) is arranged at the bottom of the fixing seat (5-6), a pair of transmission shafts (5-8) are rotatably connected inside the fixing seat (5-6), a transmission gear (5-9) is arranged on the transmission shaft (5-8), and one end of the transmission shaft (5-8) is connected to the output end of the second motor (5-7).
3. A rigging upper rope rotating buckle device based on a press machine according to claim 2, characterized in that: A conveying wheel (5-10) is arranged at the upper end of the transmission shaft (5-8), a boss (5-11) is arranged on the surface of the fixing seat (5-6), correction plates (5-12) are arranged on both sides of the boss (5-11), a limiting sleeve (5-13) is arranged on the surface of the platform (3), and a cam block (5-14) is arranged inside the limiting sleeve (5-13).
4. A rigging upper rope rotating buckle device based on a press machine according to claim 1, characterized in that: The support buckle assembly (6) comprises a first cylinder (6-1), the first cylinder (6-1) is installed on one side of the rectangular opening (4), the output end of the first cylinder (6-1) is connected to a support block (6-2), a second cylinder (6-3) is arranged on one side of the rectangular opening (4), and a fixing frame (6-4) is fixedly connected to the surface of the platform (3), and the fixing frame (6-4) is located at the upper end of the rectangular opening (4).
5. A rigging upper rope rotating buckle device based on a press machine according to claim 4, characterized in that: A pair of extension rods (6-5) are arranged on the surface of the fixed frame (6-4); a bending block (6-6) is slidably sleeved on the surface of the extension rod (6-5); a tension spring (6-7) is connected between the bending block (6-6) and the fixed frame (6-4); an output end of the second cylinder (6-3) is rotatably connected to a pair of push frames (6-8) via a pin shaft; one end of the push frame (6-8) is rotatably connected to a side end surface of the bending block (6-6).
6. A rigging upper rope rotating buckle device based on a press machine according to claim 5, characterized in that: The extension rod (6-5) is an arc-shaped transition structure, the side surface of the bending block (6-6) is a concave structure, and the curvature of the concave part of the bending block (6-6) matches the curvature of the extension rod (6-5).
7. A rigging upper rope rotating buckle device based on a press machine according to claim 3, characterized in that: The limiting sleeve frame (5-13) and the cam block (5-14) are both drop-shaped structures as a whole.
8. The rigging upper rope rotating buckle device based on a press machine according to claim 3, characterized in that: The surface of the conveying wheel (5-10) is a frosted anti-slip structure surface.
Citation Information
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