Metal product forging device
By using a rotating mechanism and a clamping mechanism in the metal product forging device, the problem of high time and physical strength consumption during the mold replacement process is solved, efficient forging of metal products of different shapes is achieved, and stability and safety are ensured.
Patent Information
- Application Number
- CN202421228936.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing metal product forging devices require a lot of time and physical strength to replace the mold, making the operation inconvenient.
A metal product forging device is designed, using a rotating mechanism and a clamping mechanism. Through the clamping of rotating molds and fixed molds, metal product forging in different shapes is achieved without changing the mold.
It improves work efficiency, saves time and effort, ensures the stability and safety of the forging process, prevents the mold from shaking or displacement during the forging process, and prevents metal debris from splashing.
Smart Images
Figure CN222659997U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal product forging, and in particular relates to a metal product forging device. Background Art
[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain a forging with certain mechanical properties, shape, and size.
[0003] Existing forging devices usually use hydraulic presses as power sources to forge hot metal placed in a mold. However, most of the existing forging devices can only forge the same type of metal products. Although some forging devices can forge other types of metal products by replacing the mold, the process of replacing the mold requires a lot of time and physical strength, and the operation is relatively inconvenient. Utility Model Content
[0004] The utility model provides a metal product forging device, aiming to solve the problem that the existing metal product forging device mentioned in the background technology needs to consume much time and physical strength during the process of replacing the mold, and the operation is relatively inconvenient.
[0005] To solve the above problems, the utility model is implemented as follows: a metal product forging device comprises: a shell, a slide groove is provided on the bottom inner wall of the shell, a rotating shaft is rotatably installed on the shell, a mold is fixedly sleeved on the rotating shaft, and a plurality of placement grooves of different shapes are provided on the mold; a bracket welded on the top of the shell, a hydraulic cylinder is fixedly installed on the bracket; a mounting plate fixedly installed on the output rod of the hydraulic cylinder, a pressure plate for forging metal products is fixedly installed on the bottom of the mounting plate; a rotating mechanism installed on the shell for rotating the rotating shaft; and a clamping mechanism assembled on the shell for fixing the mold.
[0006] Preferably, the rotating mechanism comprises: a first motor fixedly mounted on one side of the housing, a first sprocket fixedly sleeved on the output shaft of the first motor; a second sprocket fixedly sleeved on the rotating shaft; and a chain sleeved on the first sprocket and the second sprocket.
[0007] Preferably, the clamping mechanism includes: a bidirectional screw rotatably mounted on the inner walls on both sides of the slide groove, both ends of the bidirectional screw extending to the outside of the shell; a second motor fixedly mounted on one side of the shell, the output shaft of the second motor fixedly connected to one end of the bidirectional screw; two sliders threadedly mounted on the bidirectional screw, both sliders being slidably connected to the inner wall of the slide groove; and two clamping plates respectively welded to the two sliders.
[0008] Preferably, the fixing sleeve on the mounting plate is provided with a protective cover for shielding debris, and the protective cover is configured in a mouth shape.
[0009] Preferably, a plurality of limiting rods are slidably mounted on the bracket, and the bottom ends of the plurality of limiting rods are fixedly connected to the top of the mounting plate.
[0010] Preferably, a plurality of pads are fixedly mounted on the bottom of the shell, and anti-slip pads are fixedly mounted on the bottoms of the plurality of pads.
[0011] Preferably, an electric control box is fixedly mounted on one side of the shell, and the bracket is configured to be U-shaped.
[0012] Compared with the related art, the metal product forging device provided by the utility model has the following beneficial effects:
[0013] Compared with the prior art, the metal product forging device provided by the present invention can facilitate the operator to rotate the mold through the use of a rotating mechanism, and can adjust the corresponding placement slot to the top. Since the shapes of the multiple placement slots are different, the device can forge metal products of different shapes by rotating the mold. There is no need for the operator to change the mold, which greatly improves the work efficiency and saves time and effort in operation. The two sides of the mold can be fixed and clamped by the clamping mechanism, which can effectively prevent the mold from shaking or shifting during the forging process, thereby ensuring the stability and safety of the forging process. The hydraulic cylinder can drive the mounting plate to move vertically, and the mounting plate will drive the pressure plate to move vertically, so that the pressure plate can forge the metal product in the top placement slot. The protective cover can surround the metal product during the forging process, which can prevent metal debris generated during the forging process from splashing onto the operator or the surrounding environment, thereby ensuring the safety of the operator and avoiding accidental injuries caused by debris splashing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main structure of a metal product forging device provided by the utility model;
[0015] Figure 2 It is a schematic diagram of the main cross-sectional structure of a metal product forging device provided by the utility model;
[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the sliding block and the clamping plate in the utility model.
[0018] Figure numerals: 1. housing; 2. rotating shaft; 3. mold; 4. placement groove; 5. bracket; 6. hydraulic cylinder; 7. mounting plate; 8. pressure plate; 9. first motor; 10. first sprocket; 11. second sprocket; 12. chain; 13. bidirectional screw; 14. second motor; 15. slider; 16. splint; 17. protective cover. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The utility model provides a metal product forging device, such as Figure 1-4 As shown, the metal product forging device includes: a shell 1, a slide groove is provided on the bottom inner wall of the shell 1, a rotating shaft 2 is rotatably installed on the shell 1, a mold 3 is fixedly sleeved on the rotating shaft 2, and a plurality of placement grooves 4 of different shapes are provided on the mold 3; a bracket 5 welded on the top of the shell 1, a hydraulic cylinder 6 is fixedly installed on the bracket 5; a mounting plate 7 fixedly installed on the output rod of the hydraulic cylinder 6, a pressing plate 8 for forging metal products is fixedly installed on the bottom of the mounting plate 7; a rotating mechanism installed on the shell 1 for rotating the rotating shaft 2; and a clamping mechanism assembled on the shell 1 for fixing the mold 3.
[0022] In this embodiment, the shell 1 serves as the basis of the entire device. The rotating shaft 2 rotatably mounted on the shell 1 is fixedly sleeved with a mold 3. The mold 3 is provided with a plurality of placement slots 4 of different shapes, so that metal products of various shapes can be forged, which greatly improves the flexibility of the device. The bracket 5 is welded to the top of the shell 1, and a hydraulic cylinder 6 is fixedly mounted thereon. The hydraulic cylinder 6 serves as a power source. The output rod drives the pressing plate 8 to move up and down, so as to realize the forging of the metal product placed in the placement slot 4 at the top. The design of the pressing plate 8 ensures uniform pressure on the metal product, thereby ensuring the quality and precision of the forging. To realize the rotation of the mold 3, the device is also provided with a rotating mechanism, which is installed on the shell 1 and can easily rotate the rotating shaft 2, thereby changing the position of the groove 4 on the mold 3. Each rotation only requires 90°, which allows the operator to forge metal products of different shapes without changing the mold 3, greatly improving work efficiency and saving time and effort. In order to ensure the stability of the mold 3 during the rotation process, the device is also provided with a clamping mechanism, which is assembled on the shell 1 and is used to fix the mold 3 to prevent it from shaking or displacing during the forging process, thereby ensuring the stability and safety of the forging process.
[0023] In a further preferred embodiment of the utility model, the rotating mechanism includes: a first motor 9 fixedly mounted on one side of the housing 1, a first sprocket 10 fixedly sleeved on the output shaft of the first motor 9; a second sprocket 11 fixedly sleeved on the rotating shaft 2; and a chain 12 sleeved on the first sprocket 10 and the second sprocket 11.
[0024] In this embodiment, the rotating mechanism is used to replace the placement slot 4 to be used. When replacing, the first motor 9 is started, and the first motor 9 will drive the first sprocket 10 to rotate, and then drive the second sprocket 11 to rotate through the chain 12. Since the second sprocket 11 is fixedly mounted on the rotating shaft 2, the rotating shaft 2 will also rotate accordingly, thereby driving the mold 3 to rotate. The angle of each rotation is 90°, so that the placement slot 4 to be used can be easily adjusted to the top, and the adjustment is more convenient, time-saving and labor-saving. After the adjustment is completed, the metal product to be forged can be placed in the top placement slot 4, and then the hydraulic cylinder 6 can be started to drive the mounting plate 7 to move vertically, and the mounting plate 7 drives the pressure plate 8 to move vertically, so that the pressure plate 8 forges the metal product in the placement slot 4.
[0025] In a further preferred embodiment of the utility model, the clamping mechanism includes: a bidirectional screw 13 rotatably mounted on the inner walls on both sides of the slide groove, and both ends of the bidirectional screw 13 extend to the outside of the shell 1; a second motor 14 fixedly mounted on one side of the shell 1, and the output shaft of the second motor 14 is fixedly connected to one end of the bidirectional screw 13; two sliders 15 threadedly mounted on the bidirectional screw 13, and both of the two sliders 15 are slidably connected to the inner wall of the slide groove; and two clamping plates 16 respectively welded on the two sliders 15.
[0026] In this embodiment, the clamping mechanism is used to fix the mold 3. When the mold 3 needs to be fixed, it only needs to start the second motor 14 to drive the bidirectional screw 13 to rotate. Due to the special structure of the bidirectional screw 13, the two sliders 15 will move toward each other, driving the two clamps 16 to approach the mold 3 until the mold 3 is tightly clamped. This design is not only easy to operate, but also has uniform clamping force, which can ensure the stability of the mold 3 during the forging process.
[0027] In a further preferred embodiment of the utility model, a protective cover 17 for shielding debris is fixedly sleeved on the mounting plate 7, and the protective cover 17 is configured to be mouth-shaped.
[0028] In this embodiment, in order to improve the safety of the operator and reduce the pollution of the working environment, a protective cover 17 for shielding debris is specially provided on the mounting plate 7. The protective cover 17 is designed to be mouth-shaped, which can enable the metal product to surround the mold 3 during the forging process, thereby preventing the metal debris generated during the forging process from splashing onto the operator or the surrounding environment. This design ensures the safety of the operator and avoids accidental injuries caused by splashing debris.
[0029] In a further preferred embodiment of the present invention, a plurality of limit rods are slidably mounted on the bracket 5 , and the bottom ends of the plurality of limit rods are fixedly connected to the top of the mounting plate 7 .
[0030] In this embodiment, in order to improve the stability and accuracy of the forging device, a plurality of limit rods are slidably installed on the bracket 5, and the bottom ends of these limit rods are fixedly connected to the top of the mounting plate 7 to form a stable supporting structure. Specifically, when the hydraulic cylinder 6 drives the mounting plate 7 and the pressure plate 8 thereon to move up and down, the plurality of limit rods slide accordingly on the bracket 5. This design ensures the stable movement of the pressure plate 8 in the vertical direction and avoids possible shaking or deviation during the forging process.
[0031] In a further preferred embodiment of the present invention, a plurality of pads are fixedly mounted on the bottom of the housing 1, and anti-slip pads are fixedly mounted on the bottoms of the plurality of pads.
[0032] In this embodiment, in order to improve the stability and safety of the forging device, a plurality of pads are fixedly installed at the bottom of the shell 1, and anti-slip pads are fixedly installed at the bottom of these pads. The addition of anti-slip pads further increases the friction between the device and the ground, preventing the device from sliding or displacing due to external forces during operation.
[0033] In a further preferred embodiment of the present invention, an electric control box is fixedly mounted on one side of the housing 1, and the bracket 5 is configured to be U-shaped.
[0034] In this embodiment, an electric control box is fixedly installed on one side of the shell 1. The electric control box serves as the control center of the entire device and integrates key functions such as power control and motor drive control. Through the electric control box, the operator can easily control the forging device. In addition, the electric control box can also integrate safety protection functions such as overload protection and short circuit protection, which further improves the safety and stability of the device. Secondly, the bracket 5 is designed to be U-shaped. This design can provide the operator with a more spacious and convenient operating space. During the forging process, the operator can easily observe and adjust the mold 3, as well as pick up and place the metal products to be forged.
[0035] To sum up, compared with the related art, the present solution can facilitate the operator to rotate the mold 3 through the use of a rotating mechanism, and can adjust the corresponding placement slot 4 to the top. Since the shapes of the multiple placement slots 4 are different, the device can forge metal products of different shapes by rotating the mold 3. There is no need for the operator to replace the mold 3, which greatly improves the work efficiency and saves time and effort in operation. The clamping mechanism can fix and clamp the two sides of the mold 3, which can effectively prevent the mold 3 from shaking or shifting during the forging process, thereby ensuring the stability and safety of the forging process. The hydraulic cylinder 6 can drive the mounting plate 7 to move vertically, and the mounting plate 7 will drive the pressing plate 8 to move vertically, so that the pressing plate 8 can forge the metal product in the top placement slot 4. The protective cover 17 can surround the mold 3 during the forging process, which can prevent metal debris generated during the forging process from splashing onto the operator or the surrounding environment, thereby ensuring the safety of the operator and avoiding accidental injuries caused by debris splashing.
[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A metal product forging device, characterized in that: include: A housing, wherein a slide groove is provided on the inner wall of the bottom of the housing, a rotating shaft is rotatably mounted on the housing, a mold is fixedly sleeved on the rotating shaft, and a plurality of placement grooves of different shapes are provided on the mold; A bracket welded to the top of the housing, on which a hydraulic cylinder is fixedly mounted; A mounting plate fixedly mounted on the output rod of the hydraulic cylinder, a pressing plate for forging metal products being fixedly mounted on the bottom of the mounting plate; A rotating mechanism mounted on the housing for rotating the rotating shaft; A clamping mechanism is mounted on the housing for fixing the mold.
2. The metal product forging device according to claim 1, characterized in that: The rotating mechanism comprises: A first motor is fixedly mounted on one side of the housing, and a first sprocket is fixedly sleeved on an output shaft of the first motor; A second sprocket fixedly sleeved on the rotating shaft; A chain is sleeved on the first sprocket and the second sprocket.
3. The metal product forging device according to claim 1, characterized in that: The clamping mechanism comprises: A bidirectional screw rod is rotatably mounted on the inner walls of both sides of the slide groove, and both ends of the bidirectional screw rod extend to the outside of the housing; A second motor is fixedly mounted on one side of the housing, wherein an output shaft of the second motor is fixedly connected to one end of the bidirectional screw; Two sliders threadedly mounted on the bidirectional screw, both of which are slidably connected to the inner wall of the slide groove; Two clamping plates are respectively welded on the two sliding blocks.
4. The metal product forging device according to claim 1, characterized in that: The fixing sleeve on the mounting plate is provided with a protective cover for shielding debris, and the protective cover is arranged in a mouth shape.
5. The metal product forging device according to claim 1, characterized in that: A plurality of limiting rods are slidably mounted on the bracket, and the bottom ends of the plurality of limiting rods are fixedly connected to the top of the mounting plate.
6. The metal product forging device according to claim 1, characterized in that: A plurality of cushion blocks are fixedly mounted on the bottom of the shell, and an anti-skid pad is fixedly mounted on the bottom of each of the plurality of cushion blocks.
7. The metal product forging device according to claim 1, characterized in that: An electric control box is fixedly mounted on one side of the shell, and the bracket is arranged in a U shape.