Double-wire double-drive self-straightening wire feeding assembly
By designing a double wire dual drive self-directing wire feeding assembly, and using the coordination of the correction mechanism and the adjustment mechanism to automatically adjust the bending state of the welding wire, the problem that existing wire feeders cannot automatically adjust the bending of the welding wire is solved, and the welding quality and equipment stability are improved.
Patent Information
- Application Number
- CN202520109966.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing wire feeders cannot automatically adjust the correction angle according to the bending degree of the welding wire during welding, resulting in changes in the wire feed correction effect and affecting the welding quality.
A double wire dual drive self-directing wire feeding assembly is designed, including a correction mechanism and an adjustment mechanism. By fixing components such as the pressing wheel, front rocker arm, correction wheel, rear rocker arm and adjustment rod, it forms a triangular structure to automatically adjust the bending state of the welding wire to ensure that the welding wire is in a linear conveying state during the welding process.
It realizes automatic adjustment of the correction angle according to the bending degree of the welding wire, ensures linear conveying of the welding wire during the welding process, and improves the welding quality and equipment stability.
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Figure CN222660409U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a double-wire double-drive self-adjusting straight wire feeding assembly. Background Art
[0002] The wire feeder is an important equipment in the laser welding process. Its function is to pull and transport the welding wire and provide solder for the welding gun. The welding wire is mostly packaged in a coiled form. During transportation, there will be natural bends on the welding wire due to long-term coiling.
[0003] When the welding wire coil is unwinding, the bending degree of the welding wire at the outer edge of the welding wire coil is small, while the bending degree of the welding wire near the axis of the welding wire coil is large. The existing wire feeder can generally adjust the correction angle of the welding wire, but cannot automatically adjust the correction angle according to the bending degree of the welding wire during the welding process, which will cause the wire feeding correction effect to change during the welding process, resulting in poor wire feeding and affecting the welding quality.
[0004] Therefore, the present application provides a dual-wire dual-drive self-adjusting straight wire feeding assembly to meet the needs. Utility Model Content
[0005] The purpose of the present application is to provide a dual-wire dual-drive self-adjusting straight wire feeding assembly, aiming to solve the problem that the correction wheel and other structures of the existing wire feeding machine are fixedly installed and inconvenient to adjust.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a dual-wire dual-drive self-adjusting straight wire feeding assembly, including a motor, a reduction gearbox and a mounting seat, a reduction gearbox connected to the output end of the motor, the reduction gearbox is provided with two sets of output sides that are symmetrical on the left and right, and a mounting seat is installed on the output side of the reduction gearbox, the output end of the reduction gearbox passes through the mounting seat, and a driving wheel is provided on the output end, a pressure seat is fixed to the top surface of the mounting seat by bolts, the cross-section of the pressure seat is U-shaped, and a group of driven wheels are rotatably connected in the U-shaped groove of the pressure seat, the driven wheels are located above the above-mentioned driving wheels, and a handle is provided on the mounting seat; a correction mechanism is provided on the mounting seat.
[0007] Preferably, a front rocker arm boss and a positioning boss are provided on the outer wall of the mounting seat, a positioning boss is provided above the front rocker arm boss, and a rear rocker arm boss is provided on the rear side of the front rocker arm boss;
[0008] A front rocker arm adjustment platform and a rear rocker arm adjustment platform are respectively arranged at the rear sides of the front rocker arm boss and the rear rocker arm boss; and the front rocker arm adjustment platform and the rear rocker arm adjustment platform are both tiltedly arranged on the mounting seat.
[0009] Preferably, the correction mechanism includes a fixed pressure wheel and a front rocker arm, a correction wheel, and a rear rocker arm. The fixed pressure wheel is rotatably connected to the positioning boss, and the front rocker arm is rotatably connected to the front rocker arm boss, and the correction wheel is rotatably connected to the free end of the front rocker arm; the rear rocker arm is rotatably connected to the rear rocker arm boss, the rear rocker arm is Y-shaped, and the adjustment wheel is rotatably connected to the free end of the rear rocker arm; an adjustment mechanism for adjusting the state of the front rocker arm and the rear rocker arm is installed on the mounting seat.
[0010] Preferably, the adjustment mechanism includes a front adjusting bolt and a front locking nut, a rear adjusting bolt, and a rear locking nut. The front adjusting bolt is threadedly connected to the front rocker arm adjustment platform, and is threadedly connected to the front locking nut on the front adjusting bolt, and the free end of the front adjusting bolt is detachably connected to the front rocker arm; the rear adjusting bolt is threadedly connected to the rear rocker arm adjustment platform, and is threadedly connected to the rear locking nut on the rear adjusting bolt, and the free end of the rear adjusting bolt is detachably connected to the rear rocker arm.
[0011] Preferably, a torsion spring is provided at the connection between the front rocker arm and the rear rocker arm.
[0012] Preferably, an adjusting rod is provided at the free end of the rear rocker arm, and the adjusting wheel is slidably connected to the adjusting rod.
[0013] In summary, the technical effects and advantages of the utility model are:
[0014] The utility model cooperates between the correction mechanism and the adjustment mechanism, and two groups of fixed pressure wheels cooperate with the correction wheel on the front rocker arm to form a triangular structure. The entry angle of the steel wire is fixed by the driving wheel and the driven wheel. Then, under the adjustment of the rear rocker arm, the different bending degrees of the welding wire are adjusted accordingly to correct the bending state of the welding wire and ensure that the welding wire is in a state of linear transportation during the welding process.
[0015] The utility model uses a torsion spring arranged at the hinge of the rear rocker arm and the front rocker arm to make the front rocker arm and the rear rocker arm flip downward at all times, and the adjustment mechanism is used to limit the position of the rear rocker arm and the front rocker arm, thereby improving the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the mounting seat structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the explosion structure of the utility model.
[0020] In the figure: 1. Motor; 2. Gearbox; 3. Mounting seat; 31. Front rocker arm boss; 32. Positioning boss; 33. Rear rocker arm boss; 34. Front rocker arm adjustment platform; 35. Rear rocker arm adjustment platform; 4. Driving wheel; 5. Pressure seat; 6. Driven wheel; 7. Handle; 8. Fixed pressure wheel; 9. Front rocker arm; 10. Correction wheel; 11. Front adjusting bolt; 12. Front locking nut; 13. Rear rocker arm; 14. Adjusting rod; 15. Adjusting wheel; 16. Rear adjusting bolt; 17. Rear locking nut. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example: Reference Figure 1-3 The double-wire double-drive self-adjusting straight wire feeding assembly shown includes a motor 1, a reduction box 2 and a mounting seat 3. The motor 1 is connected to the reduction box 2, and the mounting seat 3 is installed on the output side of the reduction box 2. The mounting seat 3 is provided with two groups, which are symmetrically arranged on the left and right output sides of the reduction box 2, and the output end of the reduction box 2 passes through the mounting seat 3. A group of driving wheels 4 is provided at the output end of the reduction box 2. In order to perform preliminary positioning correction on the welding wire passing through the hole of the mounting seat 3, a group of pressure seats 5 are provided on the top surface of the mounting seat 3 (above the driving wheel 4). The cross-section of the pressure seat 5 is U-shaped, and a group of driven wheels 6 are rotatably connected in the U-shaped groove of the pressure seat 5. The driven wheels 6 cooperate with the driving wheels 4 to assist in correcting the welding wire. In order to facilitate the handling of the equipment, a handle 7 is installed on the pressure seat 5.
[0023] A correction mechanism and an adjustment mechanism are also provided on the mounting seat 3. The correction mechanism corrects the welding wire, and the adjustment mechanism assists the correction mechanism in performing the correction task on the welding wire.
[0024] As an implementation method in this embodiment, two groups of front and rear symmetrical positioning bosses 32 are provided on the outer wall of the mounting seat 3, and a group of front rocker arm bosses 31 is provided below the front positioning bosses 32, and a group of rear rocker arm bosses 33 is provided on the rear side of the front rocker arm bosses 31, and a front rocker arm adjustment platform 34 and a rear rocker arm adjustment platform 35 are respectively provided on the rear sides of the front rocker arm bosses 31 and the rear rocker arm bosses 33, and the adjustment mechanisms are installed on the front rocker arm adjustment platform 34 and the rear rocker arm adjustment platform 35.
[0025] As an implementation method in this embodiment, the correction mechanism: a fixed pressure wheel 8 is rotatably connected to the positioning boss 32, the bottom of the fixed pressure wheel 8 and the bottom of the driven wheel 6 are at the same horizontal height, a front rocker arm 9 is rotatably connected to the front rocker arm boss 31, and a group of correction wheels 10 are rotatably connected to the free end of the front rocker arm 9. The connection method of the front rocker arm 9 cooperates with the two groups of fixed pressure wheels 8 to achieve the correction of the welding wire, and the connection method of the front rocker arm 9 is convenient for the adjustment mechanism to adjust it;
[0026] The rear rocker arm 13 is rotatably connected to the rear rocker arm boss 33, and the structure of the rear rocker arm 13 is a Y-shaped structure. A set of adjustment rods 14 are provided on the rear rocker arm 13, and an adjustment wheel 15 slidably connected to the adjustment rods 14 is used in conjunction with the front rocker arm 9 for auxiliary adjustment.
[0027] As an implementation method in this embodiment, the adjustment mechanism: the front rocker arm adjustment platform 34 and the rear rocker arm adjustment platform 35 are tiltedly arranged on the mounting base 3, and the front adjusting bolt 11 and the rear adjusting bolt 16 are respectively threadedly connected to the front rocker arm adjustment platform 34 and the rear rocker arm adjustment platform 35, and the front adjusting bolt 11 and the rear adjusting bolt 16 are respectively threadedly connected to the front locking nut 12 and the rear locking nut 17, which are used to stabilize the use status of the front adjusting bolt 11 and the rear adjusting bolt 16; and the connection between the front rocker arm 9 and the rear rocker arm 13 is provided with a torsion spring, so that the front rocker arm 9 and the rear rocker arm 13 can automatically flip downward, and with the assistance of the front adjusting bolt 11 and the rear adjusting bolt 16, the stability is improved.
[0028] The working principle of the utility model is as follows: the welding wire is passed through the hole on the mounting seat 3 and passes between the driving wheel 4 and the driven wheel 6, the driven wheel 6 is mounted on the pressure seat 5, and then the front adjusting bolt 11 is rotated to make the front adjusting bolt 11 rotate on the front rocker arm adjusting platform 34 (after adjustment, the front locking nut 12 is rotated to fix the front adjusting bolt 11), and the outer wall of the front rocker arm 9 is pressed against the front rocker arm 9, so that the front rocker arm 9 is turned over on the front rocker arm boss 31, and the correction wheel 10 at the free end of the front rocker arm 9 cooperates with the fixed pressure wheel 8 to correct the welding wire, and then the welding wire passes through the adjusting wheel 15 of the rear rocker arm 13 (the adjustment method of the rear rocker arm 13 is that the rear adjusting bolt 16 is used to rotate on the rear rocker arm adjusting platform 35, and the rear rocker arm 13 is pushed to rotate on the rear rocker arm boss 33, and then the rear locking nut 17 is rotated to lock and limit), and then the motor 1 is started, and the motor 1 drives the reduction box 2 to work, so that the reduction box 2 drives the driving wheel 4 to rotate, and completes the overall conveying of the welding wire.
[0029] When the device needs to be transported, the device can be carried away by the handle 7 on the mounting base 3 .
[0030] The adjusting wheel 15 can be moved on the adjusting rod 14 to facilitate the alignment of the welding wire.
[0031] The electromechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.
[0032] Components not described in detail herein are prior art.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A dual-wire dual-drive self-adjusting straight wire feeding assembly, comprising a motor (1), a reduction box (2), and a mounting seat (3), wherein the output end of the motor (1) is connected to the reduction box (2), the reduction box (2) is provided with two groups of output sides that are symmetrical on the left and right, and the mounting seat (3) is installed on the output side of the reduction box (2), the output end of the reduction box (2) passes through the mounting seat (3), and a driving wheel (4) is provided on the output end, characterized in that: A pressure seat (5) is fixed to the top surface of the mounting seat (3) by bolts, the pressure seat (5) has a U-shaped cross section, and a group of driven wheels (6) are rotatably connected in the U-shaped groove of the pressure seat (5), the driven wheels (6) are located above the driving wheel (4), and a handle (7) is provided on the mounting seat (3); a correction mechanism is provided on the mounting seat (3); A front rocker arm boss (31) and a positioning boss (32) are provided on the outer wall of the mounting seat (3); the positioning boss (32) is provided above the front rocker arm boss (31), and a rear rocker arm boss (33) is provided on the rear side of the front rocker arm boss (31); A front rocker arm adjustment platform (34) and a rear rocker arm adjustment platform (35) are respectively provided at the rear sides of the front rocker arm boss (31) and the rear rocker arm boss (33); and the front rocker arm adjustment platform (34) and the rear rocker arm adjustment platform (35) are both tiltedly arranged on the mounting seat (3); The correction mechanism comprises a fixed pressure wheel (8), a front rocker arm (9), a correction wheel (10), and a rear rocker arm (13); the fixed pressure wheel (8) is rotatably connected to the positioning boss (32), and the front rocker arm (9) is rotatably connected to the front rocker arm boss (31); the correction wheel (10) is rotatably connected to the free end of the front rocker arm (9); the rear rocker arm (13) is rotatably connected to the rear rocker arm boss (33); the rear rocker arm (13) is Y-shaped, and the free end of the rear rocker arm (13) is rotatably connected to the adjustment wheel (15); an adjustment mechanism for adjusting the states of the front rocker arm (9) and the rear rocker arm (13) is installed on the mounting seat (3); The adjustment mechanism comprises a front adjustment bolt (11) and a front locking nut (12), a rear adjustment bolt (16), and a rear locking nut (17); the front adjustment bolt (11) is threadedly connected to a front rocker arm adjustment platform (34), the front locking nut (12) is threadedly connected to the front adjustment bolt (11), and the free end of the front adjustment bolt (11) is detachably connected to the front rocker arm (9); the rear adjustment bolt (16) is threadedly connected to a rear rocker arm adjustment platform (35), the rear locking nut (17) is threadedly connected to the rear adjustment bolt (16), and the free end of the rear adjustment bolt (16) is detachably connected to the rear rocker arm (13).
2. The double-wire double-drive self-adjusting straight wire feeding assembly according to claim 1 is characterized in that: Torsion springs are provided at the connection points of the front rocker arm (9) and the rear rocker arm (13).
3. The double-wire double-drive self-adjusting straight wire feeding assembly according to claim 1 is characterized in that: The free end of the rear rocker arm (13) is provided with an adjusting rod (14), and the adjusting wheel (15) is slidably connected to the adjusting rod (14).
Citation Information
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