Tool for assembling plastic screws on battery tray mounting bracket

By designing tooling for battery tray mounting brackets, including workbenches, positioning clamping components and inspection components, the problem of inability to detect the installation of plastic screws in the prior art in real time is solved, and an efficient assembly process and improved overall efficiency is achieved.

CN222660700UActive Publication Date: 2025-03-25CHONGQING SIRUI ROBOT TECH CO LTD
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Patent Information

Application Number
CN202421841471.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-03-25
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the assembly process of battery tray installation bracket, the installation of plastic screws cannot be detected in real time, resulting in difficulty in positioning errors and low overall efficiency.

Method used

Design a tool for assembling plastic screws on a battery tray mounting bracket, including a workbench, a positioning clamping assembly and a detection assembly. The workbench is arranged on the support frame through the installation assembly, the positioning clamping assembly is used to fix the battery tray mounting bracket, and the detection assembly is equipped with an indicator light to detect whether the plastic screws are installed in place in real time.

Benefits of technology

By real-time detection of the installation of plastic screws, assembly problems can be discovered in a timely manner, assembly efficiency can be improved, errors and reinstallation times can be reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222660700U_ABST
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Abstract

The utility model discloses a tool for assembling plastic screws on a battery tray mounting bracket, which comprises a workbench arranged on a support frame through a mounting component, and a positioning and clamping component for fixing the battery tray mounting bracket is arranged on the workbench. The positioning and clamping assembly is provided with a detection assembly used for detecting whether the plastic screw is installed in place or not, and the detection assembly is provided with an indicator lamp used for reflecting a detection result. The workbench is arranged on the supporting frame through the installation assembly, the workbench is convenient to replace, the workbench is suitable for different specifications, meanwhile, the overall flatness of the workbench can be guaranteed through the installation assembly, and then the detection error of the plastic screws is reduced. And the detection assembly is arranged, so that the plastic screw can be detected in time after being installed, problems can be found and solved in time, and then the efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile accessories, and in particular relates to a tool used for assembling plastic screws on a battery tray mounting bracket. Background Art

[0002] The battery tray mounting bracket is used for the connection, fixation and assembly of the battery tray of new energy vehicles, and the overall precision requirement is high. In order to ensure the high precision requirement, the overall assembly is currently inspected uniformly after completion, and if unqualified, it is returned for reinstallation. When this method is used, since the location of the error cannot be determined, the entire assembly needs to be disassembled and reinstalled, which makes its overall efficiency low. Utility Model Content

[0003] The utility model proposes a tooling for assembling plastic screws on a battery tray mounting bracket. When the plastic screws are installed, the installation of the plastic screws is detected, so that when assembly problems are found, they can be solved in time, thereby improving assembly efficiency.

[0004] To this end, the technical solution adopted by the utility model is: a tool for assembling plastic screws on a battery tray mounting bracket, comprising a workbench arranged on a support frame through an installation component, the workbench is provided with a positioning clamping component for fixing the battery tray mounting bracket, the positioning clamping component is provided with a detection component for detecting whether the plastic screws are installed in place, and the detection component is equipped with an indicator light for reflecting the detection result.

[0005] As the preferred embodiment of the above scheme, the installation component includes a positioning and fixing component and an auxiliary limiting component, the positioning and fixing component includes a mounting bolt and a mounting positioning pin, two mounting positioning pins are arranged at left and right intervals, two groups of mounting bolts are arranged at left and right intervals, each group is arranged with two, and the mounting positioning pin is arranged between two mounting bolts on the same side, the auxiliary limiting component includes two limit blocks and two clamping blocks arranged in a centrally symmetrical manner, the limit blocks and the clamping blocks are both arranged at the corners of the workbench, and the workbench is also provided with a detection hole for detecting the installation plane of the workbench.

[0006] Further preferably, the positioning clamping assembly is provided with two groups at intervals on the left and right, each group includes a clamping assembly and a positioning assembly, the clamping assembly includes a clamping telescopic cylinder and a fixed seat, the fixed seat is provided on a workbench, the clamping telescopic cylinder is provided on the fixed seat through a clamping connecting seat, the output end of the clamping telescopic cylinder is hingedly provided with a clamping connecting block, the front end of the clamping connecting block is provided with a clamping block, a clamping limit block is hingedly provided between the clamping connecting block and the clamping connecting seat, and a support block corresponding to the clamping block is provided on the clamping connecting seat.

[0007] Further preferably, the positioning assembly includes a positioning pin arranged on the clamping connection seat through a positioning connection block.

[0008] Further preferably, the detection assembly includes a detection sensor disposed on the clamping connection seat via a detection bracket, and the detection sensor is used to detect whether the plastic screw is completely installed on the battery tray mounting bracket.

[0009] Further preferably, a control system is provided, the control system includes a control panel with information interaction function and a processing part with information receiving, processing and sending function, the processing part is provided with auxiliary control buttons for easy operation, the control panel is arranged on a door-type frame arranged upward at the rear side of the support frame, the indicator light is arranged above the control panel, and the processing part is arranged on the workbench through a corresponding bracket.

[0010] Further preferably, an accessory box for placing plastic screws or other accessories is provided on the side of the support frame.

[0011] The beneficial effects of the utility model are as follows: the workbench is arranged on the support frame through the installation component, which makes it easy to replace the workbench and make it suitable for different specifications. At the same time, the workbench can also ensure the overall flatness through the installation component, thereby reducing the detection error of the plastic screws; a detection component is provided, so that the plastic screws can be detected in time after installation, so that problems can be discovered and solved in time, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 For the utility model Figure 1 .

[0013] Figure 2 For the utility model Figure 2 (After clamping the battery tray mounting bracket).

[0014] Figure 3 This is a schematic diagram of the installation of the positioning and clamping assembly in the utility model.

[0015] Figure markings: workbench-1, support frame-2, indicator light-3, mounting bolt-4, mounting positioning pin-5, limit block-6, clamping block-7, detection hole-8, clamping telescopic cylinder-9, fixing seat-10, clamping connecting seat-11, clamping connecting block-12, clamping block-13, clamping limit block-14, supporting block-15, positioning connecting block-16, positioning pin-17, detection bracket-18, detection sensor-19, control panel-20, processing part-21, auxiliary control button-22, door frame-23, accessory box-24. DETAILED DESCRIPTION

[0016] The present invention will be further described below by way of embodiments and in conjunction with the accompanying drawings:

[0017] like Figure 1-3 As shown, a tool for assembling plastic screws on a battery tray mounting bracket is mainly composed of a workbench 1, a support frame 2, an indicator light 3, an installation component, a positioning clamping component and a detection component. Among them, the workbench 1 is set on the support frame 2 through the installation component, and a positioning clamping component for fixing the battery tray mounting bracket is set on the workbench 1. A detection component for detecting whether the plastic screws are installed in place is set on the positioning clamping component, and the detection component is equipped with an indicator light 3 for reflecting the detection result. By replacing different workbenches, it can be applied to battery tray mounting brackets of different specifications and shapes. Preferably, a universal wheel with a brake is set under the support frame for easy movement.

[0018] Since the battery tray mounting bracket has high precision requirements, in order to ensure the installation precision of the workbench, the mounting assembly includes a positioning and fixing assembly and an auxiliary limiting assembly, and the positioning and fixing assembly includes a mounting bolt 4 and a mounting positioning pin 5, wherein the mounting positioning pin is used to ensure the installation position, and the mounting bolt is used to fix the workbench. Preferably, two mounting positioning pins 5 are arranged at intervals on the left and right, and two groups of mounting bolts 4 are arranged at intervals on the left and right, each group is provided with two, and the mounting positioning pin 5 is arranged between two mounting bolts 4 on the same side.

[0019] The auxiliary limit assembly includes two limit blocks 6 and two clamping blocks 7 which are arranged symmetrically with respect to the center, and the limit blocks 6 and the clamping blocks 7 are arranged at the corners of the workbench. In order to ensure the flatness of the workbench, a detection hole 8 for detecting the installation plane of the workbench is also arranged on the workbench 1, and parts for detecting the flatness of the workbench are arranged in the detection hole, and there are at least three detection holes.

[0020] Two groups of positioning clamping assemblies are arranged at intervals on the left and right, and each group includes a clamping assembly and a positioning assembly. The clamping assembly includes a clamping telescopic cylinder 9 and a fixed seat 10. The fixed seat 10 is arranged on the workbench 1, and the clamping telescopic cylinder 9 is arranged on the fixed seat 10 through a clamping connecting seat 11. A clamping connecting block 12 is hingedly arranged at the output end of the clamping telescopic cylinder 9, a clamping block 13 is arranged at the front end of the clamping connecting block 12, a clamping limit block 14 is hingedly arranged between the middle part of the clamping connecting block 12 and the clamping connecting seat 11, and a support block 15 corresponding to the clamping block 13 is arranged on the clamping connecting seat 11. When the clamping telescopic cylinder is working, it can drive the rear end of the clamping connecting block 12 upward, and due to the limitation of the clamping limit block 14, the front end of the clamping connecting block 12 is rotated downward, so that the battery tray mounting bracket can be clamped between the clamping block and the support block.

[0021] The positioning assembly includes a positioning pin 17 set on the clamping connection seat 11 through a positioning connection block 16. In order to ensure the clamping of the entire battery tray mounting bracket, two clamping blocks 13 are arranged at intervals in the front and rear. Since the hole for the positioning pin to pass through is located at the front end of the battery tray mounting bracket, the rear support block 15 is set separately, and the front support block 15 is set as a positioning pin connection block. At the same time, a clearance groove is set on the front clamping block 13 at the position corresponding to the positioning pin.

[0022] The detection assembly includes a detection sensor 19 disposed on the clamping connection seat 11 through a detection bracket 18. The detection sensor 19 is used to detect whether the plastic screw is completely installed on the battery tray mounting bracket. Since the lower end length of a correctly installed plastic screw is determined, the detection sensor can be used to detect whether there is a problem with the installation of the plastic screw when it is disposed at a certain distance below the plastic screw for installation.

[0023] For the convenience of operation, a control system is also equipped, which includes a control panel 20 with information interaction function and a processing part 21 with information receiving, processing and sending, and the processing part 21 is equipped with auxiliary control buttons 22 for easy operation, wherein the control panel 20 is arranged on a door frame 23 arranged upward on the rear side of the support frame 2, the indicator light 3 is arranged above the control panel 20, and the processing part 21 is arranged on the workbench 1 through the corresponding bracket. In the present application, the clamping telescopic cylinder works through an air pipe, and an electromagnetic valve for controlling on and off is arranged on the air pipe, wherein the electromagnetic valve, the control panel and the indicator light are all electrically connected to the processing part, and the processing part is the prior art.

[0024] Preferably, an accessory box 24 for placing plastic screws or other accessories is provided on the side of the support frame 2.

Claims

1. A tool for assembling plastic screws on a battery tray mounting bracket, characterized in that: The invention comprises a workbench (1) arranged on a support frame (2) via a mounting assembly, the workbench (1) being provided with a positioning clamping assembly for fixing a battery tray mounting bracket, the positioning clamping assembly being provided with a detection assembly for detecting whether a plastic screw is installed in place, the detection assembly being provided with an indicator light (3) for reflecting a detection result.

2. The tooling for assembling plastic screws on a battery tray mounting bracket according to claim 1, characterized in that: The mounting assembly comprises a positioning and fixing assembly and an auxiliary limiting assembly, wherein the positioning and fixing assembly comprises a mounting bolt (4) and a mounting positioning pin (5), wherein two mounting positioning pins (5) are arranged at intervals on the left and right, and two groups of mounting bolts (4) are arranged at intervals on the left and right, each group having two mounting pins, and the mounting positioning pin (5) is arranged between two mounting bolts (4) on the same side, and the auxiliary limiting assembly comprises two limiting blocks (6) and two clamping blocks (7) arranged in a centrally symmetrical manner, wherein the limiting blocks (6) and the clamping blocks (7) are both arranged at the corners of the workbench, and the workbench (1) is also provided with a detection hole (8) for detecting the installation plane of the workbench.

3. The tooling for assembling plastic screws on a battery tray mounting bracket according to claim 1, characterized in that: Two groups of the positioning clamping assembly are arranged at intervals on the left and right, each group comprising a clamping assembly and a positioning assembly, the clamping assembly comprising a clamping telescopic cylinder (9) and a fixed seat (10), the fixed seat (10) being arranged on the workbench (1), the clamping telescopic cylinder (9) being arranged on the fixed seat (10) via a clamping connecting seat (11), the output end of the clamping telescopic cylinder (9) being hingedly provided with a clamping connecting block (12), the front end of the clamping connecting block (12) being provided with a clamping block (13), a clamping limit block (14) being hingedly connected between the clamping connecting block (12) and the clamping connecting seat (11), a supporting block (15) corresponding to the clamping block (13) being arranged on the clamping connecting seat (11), two clamping blocks (13) being arranged at intervals on the front and rear, the supporting block (15) on the rear side being arranged separately, and the supporting block (15) on the front side being arranged as a positioning pin connecting block, and a clearance groove being arranged at a position corresponding to the positioning pin on the front clamping block (13).

4. The tooling for assembling plastic screws on a battery tray mounting bracket according to claim 3, characterized in that: The positioning assembly comprises a positioning pin (17) arranged on the clamping connection seat (11) via a positioning connection block (16).

5. The tool for assembling plastic screws on a battery tray mounting bracket according to claim 3, characterized in that: The detection assembly comprises a detection sensor (19) arranged on the clamping connection seat (11) via a detection bracket (18), and the detection sensor (19) is used to detect whether the plastic screw is completely installed on the battery tray installation bracket.

6. The tool for assembling plastic screws on a battery tray mounting bracket according to claim 1, characterized in that: A control system is also provided, the control system comprising a control panel (20) having an information interaction function and a processing part (21) having information receiving, processing and sending functions, the processing part (21) being provided with an auxiliary control button (22) for easy operation, the control panel (20) being arranged on a door-type frame (23) arranged upwardly at the rear side of the support frame (2), the indicator light (3) being arranged above the control panel (20), and the processing part (21) being arranged on the workbench (1) via a corresponding bracket.

7. The tool for assembling plastic screws on a battery tray mounting bracket according to claim 1, characterized in that: An accessory box (24) for placing plastic screws or other accessories is provided on the side of the support frame (2).