Component mounting robot
By providing an adjustable first clamp and a second clamp on the second mechanical arm of the assembly-mounted robot, the problem of rigid clamping structure in the prior art is solved, and rapid adaptation and efficient clamping of photovoltaic panels of different sizes is achieved, and installation efficiency is improved.
Patent Information
- Application Number
- CN202421369034.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The clamping structure of existing component installation robots is relatively rigid and cannot quickly adapt to photovoltaic panels of different sizes, resulting in reduced installation efficiency.
A component mounting robot is designed, and its second robot arm is equipped with an adjustable first clamp and a second clamp. Driven by a dual-axis motor and screw rod, the position and distance of the clamp can be adjusted according to the size of the photovoltaic plate, so as to achieve rapid adaptation to photovoltaic plates of different sizes.
With an adjustable plywood structure, the robot can quickly adjust to suit different sizes of photovoltaic panels, saving time in replacing fixtures, improving installation efficiency, and enhancing the clamping effect of photovoltaic panels.
Smart Images

Figure CN222661736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic panel installation equipment, in particular to a component installation robot. Background Art
[0002] Module installation robots are automated equipment designed to improve the efficiency and safety of photovoltaic module installation. These robots can accurately locate and quickly install photovoltaic panels by integrating advanced visual perception systems and high-precision 3D detection technology. The design goal of these robots is to improve the installation efficiency of photovoltaic power station projects. For example, the robot developed by Litian Intelligent can install one photovoltaic module per minute, which significantly improves work efficiency. The development and application of module installation robots can not only improve the work efficiency of the photovoltaic industry, but also improve the safety of operations. It is an important direction for the technological progress of the photovoltaic industry. With the maturity of technology and the reduction of costs, these robots are expected to be more widely used in the construction of photovoltaic power stations.
[0003] At present, when a component robot is installing photovoltaic panels, the clamping plates on the robotic arms are mostly fixed and can only be designed according to the size of the photovoltaic panels to be installed. Therefore, the clamping structure of the component installation robot is relatively rigid. If photovoltaic panels of different sizes need to be installed, people need to spend extra time to replace the robot's clamps, which reduces the efficiency of the installation. Utility Model Content
[0004] The purpose of the utility model is to provide a component installation robot to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a component installation robot, comprising a main body; a plurality of driving wheels are connected to one side of the main body, a single-axis motor is arranged between the driving wheels, the single-axis motor is installed on the main body, a rotating shaft is connected to the side of the single-axis motor close to the main body, an end of the rotating shaft away from the single-axis motor is connected to a driving gear, a transmission gear is rotatably connected to the main body, a fixed seat is installed on the side of the transmission gear away from the main body, a first mechanical arm is installed on the side of the fixed seat away from the transmission gear, and a second mechanical arm is connected to the end of the first mechanical arm away from the fixed seat; a slide groove is provided on the side of the second mechanical arm away from the first mechanical arm, a double-axis motor is installed inside the slide groove, both ends of the double-axis motor are connected to screw rods, the screw rods are arranged in the slide groove, the screw rods are connected to first splints, second splints are arranged on both sides of the first splint, and one side of the first splint and the second splint are processed with anti-slip patterns.
[0006] Preferably, the driving gear and the transmission gear are both umbrella-shaped structures, and the driving gear is meshed with the transmission gear; this facilitates controlling the adjustment direction of the first robotic arm and the second robotic arm.
[0007] Preferably, a groove is provided on one side of the first robotic arm, and the width of the second robotic arm is equal to the width of the groove, so as to facilitate the rotation of the second robotic arm on the first robotic arm.
[0008] Preferably, both sides of the first clamping plate are in contact with the inner wall of the slide groove, and the size of the first clamping plate is larger than that of the second clamping plate, so as to provide auxiliary fixation for the photovoltaic panel.
[0009] Preferably, an electric telescopic rod is installed on one side of the first clamping plate close to the second clamping plate, and one end of the electric telescopic rod away from the first clamping plate is connected to the second clamping plate; this facilitates adjusting the distance between the second clamping plates according to the thickness of the photovoltaic panel.
[0010] Compared with the prior art, the beneficial effect of the utility model is that by arranging an adjustable first clamp and a second clamp on the second robotic arm, the sides of the photovoltaic panel can be fixed respectively, so that the robot can be adjusted according to photovoltaic panels of different sizes, thereby saving people the time of replacing the clamp and enabling the component installation robot to be adjusted quickly. The second clamp cooperates with the first clamp to greatly improve the clamping effect of the photovoltaic panel, thereby making the photovoltaic panel more stable on the clamp, with a simple structure and easy operation, which facilitates improving the efficiency of photovoltaic panel installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0012] Figure 2 For this utility model Figure 1 A magnified view of the structure at center;
[0013] Figure 3 This is a front structural schematic diagram of the first splint of the utility model;
[0014] Figure 4 It is a schematic diagram of the overall structure of the second mechanical arm of the utility model.
[0015] In the figure: 1. main body; 2. driving wheel; 3. single-axis motor; 4. rotating shaft; 5. driving gear; 6. transmission gear; 7. fixed seat; 8. first mechanical arm; 9. second mechanical arm; 10. first clamping plate; 11. groove; 12. slide groove; 13. double-axis motor; 14. screw rod; 15. second clamping plate; 16. electric telescopic rod. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0018] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] See also Figure 1-4 The utility model provides a technical solution: a component installation robot, comprising a main body 1; a plurality of driving wheels 2 are connected to one side of the main body 1, a single-axis motor 3 is arranged between the driving wheels 2, the single-axis motor 3 is installed on the main body 1, a rotating shaft 4 is connected to the side of the single-axis motor 3 close to the main body 1, and a driving gear 5 is connected to the end of the rotating shaft 4 away from the single-axis motor 3, a transmission gear 6 is rotatably connected to the main body 1, and a fixing seat 7 is installed on the side of the transmission gear 6 away from the main body 1, and a fixing seat 7 is installed on the side of the fixing seat 7 away from the transmission gear 6. A first robotic arm 8 is installed on the side, and the second robotic arm 9 is connected to the end of the first robotic arm 8 away from the fixed seat 7; a slide groove 12 is opened on the side of the second robotic arm 9 away from the first robotic arm 8, and a dual-axis motor 13 is installed inside the slide groove 12, and both ends of the dual-axis motor 13 are connected to a screw rod 14, and the screw rod 14 is arranged in the slide groove 12, and the screw rod 14 is connected to a first splint 10, and second splints 15 are arranged on both sides of the first splint 10, and one side of the first splint 10 and the second splint 15 are processed with anti-slip patterns.
[0020] Furthermore, the driving gear 5 and the transmission gear 6 are both umbrella-shaped structures, and the driving gear 5 is meshed with the transmission gear 6, so as to facilitate controlling the first mechanical arm 8 and the second mechanical arm 9 to adjust their directions.
[0021] Furthermore, a groove 11 is provided on one side of the first robotic arm 8 , and the width of the second robotic arm 9 is equal to the width of the groove 11 , so that the second robotic arm 9 can rotate on the first robotic arm 8 .
[0022] Furthermore, both sides of the first clamping plate 10 are in contact with the inner wall of the slide groove 12, and the size of the first clamping plate 10 is larger than that of the second clamping plate 15, so as to provide auxiliary fixation for the photovoltaic panel.
[0023] Furthermore, an electric telescopic rod 16 is installed on one side of the first clamping plate 10 close to the second clamping plate 15, and one end of the electric telescopic rod 16 away from the first clamping plate 10 is connected to the second clamping plate 15, so as to facilitate adjusting the distance between the second clamping plates 15 according to the thickness of the photovoltaic panel.
[0024] Working principle: During actual use of the utility model, the dual-axis motor 13 in the slide 12 is first started, so that the screw rods 14 on both sides of the dual-axis motor 13 drive the first clamping plate 10 to slide in the slide 12, and the distance between the first clamping plates 10 is driven to increase or decrease according to the size of the photovoltaic panel. After the first clamping plate 10 fixes the photovoltaic panel, the electric telescopic rods 16 on both sides of the first clamping plate 10 are started, so that the second clamping plate 15 clamps the photovoltaic panel from the other two sides according to the size of the photovoltaic panel. When the robot is performing installation work, the single-axis motor 3 on the main body 1 is started, so that the rotating shaft 4 drives the driving gear 5 to rotate, so that the transmission gear 6 drives the fixing seat 7 to rotate, so that the first mechanical arm 8 and the second mechanical arm 9 can adjust different orientations, and the robot is moved by the driving wheel 2 set at the bottom of the main body 1, thereby changing the position of the robot.
[0025] It is worth noting that the entire device is controlled by a main control button. Since the device matched with the control button is a common device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A component installation robot, characterized in that: The invention comprises a main body (1); a plurality of driving wheels (2) are connected to one side of the main body (1); a single-axis motor (3) is arranged between the driving wheels (2); the single-axis motor (3) is mounted on the main body (1); a rotating shaft (4) is connected to the side of the single-axis motor (3) close to the main body (1); a driving gear (5) is connected to the end of the rotating shaft (4) away from the single-axis motor (3); a transmission gear (6) is rotatably connected to the main body (1); a fixed seat (7) is installed on the side of the transmission gear (6) away from the main body (1); and a first mechanical arm (8) is installed on the side of the fixed seat (7) away from the transmission gear (6) The first mechanical arm (8) is connected to a second mechanical arm (9) at one end away from the fixed seat (7); a slide groove (12) is provided on the side of the second mechanical arm (9) away from the first mechanical arm (8), a dual-axis motor (13) is installed inside the slide groove (12), both ends of the dual-axis motor (13) are connected to a screw rod (14), the screw rod (14) is arranged in the slide groove (12), the screw rod (14) is connected to a first clamping plate (10), second clamping plates (15) are arranged on both sides of the first clamping plate (10), and one side of the first clamping plate (10) and the second clamping plate (15) are processed with anti-slip patterns.
2. A component installation robot according to claim 1, characterized in that: The driving gear (5) and the transmission gear (6) are both umbrella-shaped structures, and the driving gear (5) is meshed with the transmission gear (6).
3. A component installation robot according to claim 1, characterized in that: A groove (11) is provided on one side of the first mechanical arm (8), and the width of the second mechanical arm (9) is equal to the width of the groove (11).
4. A component installation robot according to claim 1, characterized in that: Both sides of the first clamping plate (10) are in contact with the inner wall of the sliding groove (12), and the size of the first clamping plate (10) is larger than the size of the second clamping plate (15).
5. The component installation robot according to claim 1, characterized in that: An electric telescopic rod (16) is installed on one side of the first clamping plate (10) close to the second clamping plate (15), and one end of the electric telescopic rod (16) away from the first clamping plate (10) is connected to the second clamping plate (15).